Suntex CT-6110-POL Operation Manual Download Page 80

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SUNTEX INSTRUMENTS CO., LTD.

13F, No. 31, Lane 169, Kangning St.,

Xizhi Dist., New Taipei City, Taiwan (R.O.C.)

Tel: 886-2-2695-9688

Fax: 886-2-2695-9693

e-mail: [email protected]

www.suntex.com.tw/en

5040C CT-6110-POL/Technical data subject to alternations/ Quality Systems ISO 9001/201310

Summary of Contents for CT-6110-POL

Page 1: ...1 CT 6110 POL Intelligent Residual Chlorine Transmitter Operation Manual...

Page 2: ...panel 14 3 2 Illustration of terminal function 14 3 3 Description of terminal function 15 3 4 Illustration of electrical connection 16 4 Configuration 4 1 Illustration of front panel 17 4 2 Keypad 17...

Page 3: ...surements Digital filter 45 7 18 Backlight settings 46 7 19 Contrast settings 47 7 20 Logbook 48 7 21 Automatically back to measurement mode Return 49 8 Calibration Block diagram of Calibration 50 8 1...

Page 4: ...ion and avoid direct sunshine The material of signal cable should be special coaxial cable Strongly recommend using our coaxial cable Do not use normal wires instead Avoid electrical surge when using...

Page 5: ...f set up items keypad Accordingly item Description Mode Measurement mode select from normal text mode real time chart mode trace mode display Span Adj Span adjustment allow directly measured value ali...

Page 6: ...time setting can maintain to the real time If not please replace the inner 3V CR2025 battery RS 485 RS485 serial interface Modbus protocol Black light Backlight setting to set Auto ON OFF backlight b...

Page 7: ...after modifications and then go through next step Selection of calibration items keypad Accordingly item Description Free Cl2 Free Cl2 calibration select from Zero or Span calibration pH pH calibratio...

Page 8: ...event records Serial interface Isolated RS 485 Modbus RTU or ASCII Setting Contact 240VAC 0 5A Max recommended Activate Two individual Free Cl2 or pH Hi Lo selectable limited programmable Clean Auto...

Page 9: ...kgf cm2 as not overflow as the criteria Inlet flow 0 1 2 L min as not overflow as the criteria pH range pH 5 9 Optional pH sensor for auto compensation Environment Ambient temperature 0 50 C Storage...

Page 10: ...lease order the spare parts as follows 1 Free Cl2 electrode 8 CL 01 2 Ceramic beads 8 40 Weight about 40g 3 pH electrode housing Optional 8 41 4 pH electrode Optional Select a suitable pH sensor When...

Page 11: ...ting Please refer to ch7 6 Polar Volt In most cases it only needs to apply the pre set initial volt and gain and it is not necessary to proceed the polarogram scanning function as the previous descrip...

Page 12: ...or cleaning users may decide to disassembly them or not Wall mounting frame Cl2 sensor cable Temp probe cable pH electrode cable Optional Spare Connected to the transmitter terminal block Motor H type...

Page 13: ...11 CE silver Upper end of rotary joint 2 Red Thick wire 2 Red 12 WE gold Temperature probe 3 Black 3 Black 15 SG 4 Red 4 Yellow 16 T P 5 Green 5 Orange 17 SG Installation of cable gland If the origin...

Page 14: ...2 2 Installation dimensions and combinations 2 2 1 Installation dimensions Suggested reserved space Suggested reserved space Moving direction when cleaning reserved min space 10...

Page 15: ...2 2 2 Combination types As shown below the user can decide to configure the transmitter above or below the support plate 11...

Page 16: ...re that both pH and free chlorine sensors measure fresh and moving sample solution Meanwhile use the ball valves to adjust suitable inlet flow to make inlet flow of pH measurement chamber less than in...

Page 17: ...the field conditions BV 1 Ball valve F1 Filter ZF1 Activated charcoal filter Zero filter SV 1 3 way solenoid valve A General piping configuration B Auto Zero calibration piping configuration Flow thro...

Page 18: ...e transmitter CT 6110 POL 3 1 Illustration of rear panel 3 2 Illustration of terminal function Cln Auto Zero 12V REL2 REL1 POWER AC INPUT POWER 4 20mA RS 485 D B G D A Free Cl2 WE CE GLASS Ref SG T P...

Page 19: ...wire of free chlorine electrode Gold WE GLASS Connect with coaxial inner of pH ORP electrode signal wire Ref Connect with coaxial shield of pH ORP electrode signal wire SG Connect with black wire of...

Page 20: ...use an external relay Power Relay to activate the external equipments User s external power Relay 2 Relay 1 Cln Auto Zero According to the designated power and frequency when ordering Transmitter Surg...

Page 21: ...up mode and Calibration mode pressing this key to select leftward or change to another page 2 When adjusting value press this key to increase the value 1 In the parameter set up mode and Calibration m...

Page 22: ...e measurement mode if selecting MTC for temperature compensation mode you may press and to adjust MTC temperature value 2 Under measurement mode press continuously for 2 seconds to see the Logbook fun...

Page 23: ...ion default value Free Cl2 zero Less than 0 1 A under normal condition Free Cl2 slope 100 Motor Auto pH Asy 0mV pH slope 59 12 mV pH 25 0 C Calibration mode TECH No Cal Auto return Auto 3 minutes Code...

Page 24: ...content is as the following illustration It mainly includes main measurement value and unit temperature measurement value and unit temperature compensation mode and clock display Measurement unit Main...

Page 25: ...n the measured value exceeds a set range of the upper and lower limit the graphics will be presented in the upper and lower limits dotted line Real time chart mode display is shown as below There are...

Page 26: ...al axis of the display is on behalf of each characterization interval T 12 So every depiction has 5 T 60 sets of records Users can set the corresponding Free Cl2 measuring range in its set up menu see...

Page 27: ...the upper lower limitation the display twinkles mA mA 4 When the motor stops operation the display will show and highlight M OFF symbol Note The HOLD warning text appears when clean auto zero functio...

Page 28: ...Contrast Setting Input Contrast Cln Auto Zero Setting Input Shut Down Time Input Cln Zero Hys Time Cln Zero Test Input Cln Zero Active Time Motor Setting Code Setting Relay 2 Setting Relay 2 Hys Input...

Page 29: ...Setting Input Contrast Cln Auto Zero Setting Input Shut Down Time Input Cln Zero Hys Time Cln Zero Test Input Cln Zero Active Time Motor Setting Code Setting Relay 2 Setting Relay 2 Hys Input Select R...

Page 30: ...the two keys and simultaneously allows you enter the overview of current setting and press to enter the set up mode to modify the setting if necessary Measurement Mode Enter set up menu Press Press an...

Page 31: ...ows Error Code press to re key in it or press to exit The first 0 of digits 0000 start to twinkle Press or to adjust the value and then press to confirm it and continually key in the next digit and so...

Page 32: ...tup menu select the system language from English Traditional Chinese and Simplified Chinese Press or to select language type Press or to select language type Enter Measurement Mode Setup Press to conf...

Page 33: ...Press or to input the upper limit Press or to input the lower limit Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to confirm it To set reco...

Page 34: ...or span adjustment is highly suggested greater than 0 2mg l The span adjustment range has lower limit of 0 03mg l Note After the span adjustment the Overview of Setting display will show the input val...

Page 35: ...trument is able to search for the most suitable measurement volt to result in new concentration value Note The setting of gain is related to the conductivity of water sample The following data is the...

Page 36: ...tage as initial volt in the transmitter s polar volt setting Please refer to ch7 6 Polar Volt Enter pH function Setup Start the scanning procedure and display the scanning polarogram Press to confirm...

Page 37: ...value only shows on the display yet not be applied to the compensation calculation of residual chlorine measurement The pre set pH function is OFF and the pH compensation is turned off Note When chan...

Page 38: ...nge for the residual chlorine measurement Enter Motor Setup Press to confirm it Press to confirm it Press or Press to confirm it Press to confirm it Use standard thermometer to test the actual tempera...

Page 39: ...or if the measurement is kept constantly at near zero then the instrument will judge it and stop the motor automatically after a certain of time It prevents residual chlorine electrode continuously r...

Page 40: ...ocedure is as follow Enter Relay 2 Setup High Point Alarm Control off off on on SP Hys Free Cl2 mg l t sec Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to conf...

Page 41: ...select to activate REL1 or not If not the guide menu goes to setup of Relay 2 Press or to select use REL1 as Hi point or Lo point alarm Press or to select to activate a test of REL1 or not If ON the...

Page 42: ...is as follow Low Point Alarm Control off SP Hys Free Cl2 mg l t sec off on on Enter Clean Auto Zero Setup Press to confirm it Press to confirm it Press to confirm it Press to confirm it Press to conf...

Page 43: ...to activate REL2 or not If not the guide menu goes to setup of Cln Auto Zero Press or to select use REL2 as Hi point or Lo point alarm Press or to select to activate a test of REL2 or not If ON the r...

Page 44: ...enu under clean status the instrument will stop clean auto zero procedure automatically Press or to adjust the auto turning on time Press to confirm the minute part and move to adjust the second part...

Page 45: ...der HOLD measurement status the current output maintain the last output value before HOLD status However in order for convenience of insuring the current setting of an external recorder or of a PLC co...

Page 46: ...Press or to set the lower limit of pH value relative to 4mA output signal Press or to set the upper limit of pH value relative to 20mA output signal Press to confirm it Press to confirm it Press to c...

Page 47: ...inner battery is out of power the clock may stop operation Then please replace the 3V CR2025 Li batter inside the transmitter Press or to set the year Enter RS 485 Communication Setup Press to confirm...

Page 48: ...utput value before hold status Press or to select Even or Odd or None for parity check Press or to select RTU or ASCII mode Enter Sample average of measurements Digital Filter Setup Press to confirm i...

Page 49: ...lter You may select the number of sample to be averaged each time to become a reading which is gradually counted in order to increase the stability of measurement Enter Back Light Setup Press or to se...

Page 50: ...g The backlight is always on OFF setting The backlight is off When there is a keystroke it enters to the touch on status Auto setting According to the ambient light activate or deactivate the backligh...

Page 51: ...s Enter setup of display contrast You can set the contrast of display according to your need 2 1 0 1 2 light to dark Enter Logbook Setup Press to confirm it Press to confirm it Press or to select disp...

Page 52: ...Measurement Setting Calibration mode current output over setting range power failure Power On Power Off and other error message records Error1 Error2 etc The definition of error messages please refer...

Page 53: ...to exit setup menu manually while Auto means that the display automatically exit the setup menu and back to measurement mode after a period of time without pressing any key Press or to adjust minute...

Page 54: ...first buffer Any Reading for first buffer Temp Adjust for second buffer Reading for second buffer and adjust Press CAL Zero Span Read Zero Calibration Value Read Span Calibration Value Get Zero Calib...

Page 55: ...re calibrate the system press to enter to the calibration setup menu If the calibration time shows OFF it represents that the clock function has been turned off Measurement mode Enter Calibration setu...

Page 56: ...the calibration menu The first 0 of digits 0000 start to twinkle Press or to adjust the value and then press to confirm it and continually key in the next digit and so on Press to confirm it Press to...

Page 57: ...by stopping the motor function and then move the sensor box to the clean position to let the free Cl2 electrode hang in the air and dry While the measurement value becomes stable and then start the ze...

Page 58: ...ill be determined base on the relationship which current circumstance slope divided theory basis slope Hence make slope initialization at the first calibration work of the sensor in order to make a ju...

Page 59: ...e range the display shows error message of zero point and slope failure See appendix Table 1 pH temperature table of TECH standard buffers 8 4 2 NIST mode The electrode is automatically calibrated acc...

Page 60: ...nt Asy offset or Zero point Asy 1 If not calibrated Slope Theoretical slope 2 If calibrated Slope Slope of last calibration Two or three point calibration Asy Slope Zero point Asy offset or Zero point...

Page 61: ...he mV value of the buffers Press to directly shows the determination result or wait and read for the result by automatic display Obtain the pH value of first point buffer solution Clean the electrode...

Page 62: ...ws the determination result or wait and read for the result by automatic display Obtain the pH value of first point buffer solution Press or to adjust pH value Clean the electrode by distilled water a...

Page 63: ...near zero then the instrument will judge it and stop the motor automatically after a certain of time It prevents residual chlorine electrode continuously rub against without water sample and results...

Page 64: ...hat the display automatically exit the calibration setup menu and back to measurement mode after a period of time without pressing any key Note The return function of setup menu and calibration setup...

Page 65: ...It is allowed to use an 120 ohm impedance matching resistors at terminal equipment in the transmission lines D B D A ends across to effectively reduce or eliminate signal reflection 3 Without repeater...

Page 66: ...spond to the correct temperature address code which affected by the PLC or HMI system Function Code 03H 06H 10H Modbus response setup parameter Logic address Hex R W Item Numb er of Byte Information t...

Page 67: ...R W 4 FLOAT Hys1 0 2 mg l 0 1pH 001B R W Relay 2 2 USHORT 0 OFF 1 1 AUTO 001C R W 2 USHORT 0 Hi 1 1 Lo 001D R W 4 FLOAT SP2 0 3 mg l 4 00pH Data affected by parameter unit 001F R W 4 FLOAT Hys2 0 2 m...

Page 68: ...002E R W Remote Span input 4 FLOAT Span adjustment 0 3 mg l 0030 Factory reserved Note 1 The actions without sign only support for function code 03H The actions with sign support function code 03H 06...

Page 69: ...parameter Logic address Hex R W Item BIT Description Default value Note 0070 R LO Alarm 1 Contact on 0 Contact off 0071 R HI Alarm 1 Contact on 0 Contact off 0072 R mA too high 1 Contact on 0 Contact...

Page 70: ...Registers Hi 00 Register value Lo CD No of Registers Lo 02 Register value Hi 41 LRC C3 Register value Lo C8 LRC 56 RTU Mode Request Response Message Framing Hex Message Framing Hex ID Address 01 ID Ad...

Page 71: ...the actual measurement When replacing the free Cl2 electrode loosen the lower electrode wiring of 6PIN terminal block 1 Brown thick wire and 2 Red thick wire first and then remove the rotary joint It...

Page 72: ...pply clean water to flash the electrode after above cleaning steps and immerse theelectrode in 3M KCl solution for 15 minutes at least and then calibrate the electrode The electrode should only be rin...

Page 73: ...with housing please notify the local distributor for maintenance or parts replacement 10 3 Flow through chamber It is recommended to clean the flow through chamber regularly in order to prevent from d...

Page 74: ...free Cl2 measurement is over range or incorrect calibration 1 Please check whether the polarogram voltage and gain are suitable or not 2 Please check whether the free Cl2 electrode is damaged or not...

Page 75: ...er limitation 1 Please replace by new buffers 1 Maintain the electrode or change a new electrode and make another calibration Error13 The pH readout is unstable while calibration 1 Please check whethe...

Page 76: ...5 6 969 9 810 Table 2 NIST Standard buffers NIST standard buffers DIN 19266 TEMP C Buffer 1 68 Buffer 4 01 Buffer 6 86 Buffer 9 18 Buffer 12 45 5 1 668 4 004 6 951 9 395 13 207 10 1 670 4 000 6 923 9...

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Page 80: ...ane 169 Kangning St Xizhi Dist New Taipei City Taiwan R O C Tel 886 2 2695 9688 Fax 886 2 2695 9693 e mail suntex ms1 hinet net www suntex com tw en 5040C CT 6110 POL Technical data subject to alterna...

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