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Version  20150101

Version  20150101

Purpose of this guide

Handling safety

• 

Do not lift the module by grasping the module’s junction box or electrical leads.

• 

Do not drop the module or allow objects to fall on the module. 

• 

Do not place any heavy or sharp objects on the module.

• 

Be cautious when placing the module down onto a surface, particularly when 

placing it in a corner. 
• 

Inappropriate transport and installation may break the module and void the 

warranty.
• 

Do not attempt to disassemble the modules, and do not remove any attached 

nameplates or components from the modules.
• 

Do not apply paint or adhesive to the module top surface or backsheet.

• 

To avoid damage to the backsheet and cells, do not scratch, dent or hit the 

backsheet. During the transportation, do not to apply direct pressure on the backsheet 
or front glass.
• 

Do not drill holes in the frame. This may compromise the frame strength, cause 

corrosion of the frame and void the warranty.
• 

Do not scratch the anodized coating of the frame (except for grounding 

connections at the grounding connection point on the back side of the module). It may   
cause corrosion of the frame or compromise the frame strength.
• 

A module with broken glass or torn backsheet cannot be repaired and must not be 

used since contact with any module surface or the frame can cause an electric shock.
• 

Work only under dry conditions, and use only dry tools. Do not handle modules 

under wet conditions unless wearing appropriate protective equipment.
• 

When storing uninstalled modules outdoors for any period of time, always cover 

the modules and ensure that the glass faces down on a soft flat surface to prevent 
water from collecting inside the module and causing damage to exposed connectors.

No.3

• 

Only use equipment, connectors, wiring and support frames suitable for solar 

electric systems.  
• 

Do not use mirrors, other magnifiers or antifically concentrated sunlight onto the 

modules.
• 

Always use fall protection equipment when working from heights of 6 feet (183cm) 

or above. Follow Occupational Safety and Health Act (OSHA) or local governing safety 
regulations regarding Fall Protection. (UL Only)
• 

Do not sit, stand, step or walk on any side of the module, including the frames.

• 

Do not permit any part of the module(s) to be submerged or allow for constant 

water to soil the module(s) unless it's natural rain fall or periodic cleaning.

Purpose of this guide

• 

This guide contains information regarding the installation and safe handling of 

Wuxi Suntech Power Co., Ltd photovoltaic module (hereafter referred to as “module”). 
Wuxi Suntech Power Co., Ltd referred to as “Suntech”. 
• 

Installers must read and understand this guide prior to installation. For any 

questions, please contact Suntech's Global Quality & Customer Support department or 
our local representatives for more detailed information. Installers must follow all safety 
precautions as described in this guide as well as local requirement and regulations by 
law or authorised organisations.
• 

Before installing a solar photovoltaic system, installers should familiarize 

themselves with its  mechanical and electrical requirements. Keep this guide in a safe 
place for future reference (care and maintenance) and in case of sale or disposal of the 
modules.
• 

Suntech modules are tested and certified for installation worldwide. Different 

regions may have different regulations for solar PV installations. In this guide, hereafter 
"IEC Only" is used to refer to regions where IEC standard applies, e.g. Europe, Middle 
East, most of Asia Pacific countries; " UL Only " is used to refer to regions where UL 
standard applies, e.g. United States, Canada; all other references are global.  

General safety

• 

Modules that fall under this application class may be used in system operation 

at more than 50V DC or 240W, where general contact access is anticipated. Modules 
qualified for safety under IEC 61730-2 and within this application class are considered 
to meet the requirements for Safety Class II. (IEC Only)
• 

Installing solar photovoltaic systems requires specialized skills and knowledge. 

Installation must only be performed by qualified personnel.
• 

Installers must assume all risks of injury that might occur during installation, 

including, but not limited to, the risk of electric shock.  
• 

One single module may generate more than 30V DC when exposed to direct 

sunlight. Contact with a DC voltage of 30V or more is potentially hazardous.
• 

Do not disconnect under load.

• 

PV modules generate electricity when exposed to sunlight. Number of modules 

string connected can cause lethal shock and burn hazards. Only authorized and trained 
person should have access to the modules.
• 

Photovoltaic solar modules convert light energy to direct current electrical energy. 

They are designed for outdoor use. Modules can be ground mounted, mounted on 
rooftops, vehicles or boats. The proper design of support structures lies within the 
responsibility of the system designers and installers. 
• 

 When installing the system, abide to all local, regional and national statutory 

regulations. Obtain a building permit if necessary.
• 

The electrical characteristics are within ±10 percent of the indicated values of 

Isc, Voc and Pmax under standard test conditions (irradiance of 1000 W/m², AM 1.5 
spectrum, and a cell temperature of 25°C (77°F) ). 

No.2

Summary of Contents for STP185S-16/Tem

Page 1: ......

Page 2: ... General installation Installation method Attachment guidelines 11 Electrical Installation General installation Grounding 14 Maintenance No 1 Global Installation Guide for Suntech Power Photovoltaic Module Version 20150101 Please read carefully This document is binding for any warranty case Any installed PV system less than 500m from coastline please refer to the Near coast installation manual ...

Page 3: ...d to as module Wuxi Suntech Power Co Ltd referred to as Suntech Installers must read and understand this guide prior to installation For any questions please contact Suntech s Global Quality Customer Support department or our local representatives for more detailed information Installers must follow all safety precautions as described in this guide as well as local requirement and regulations by l...

Page 4: ...ling mechanical and electrical components Completely cover the module with an opaque material during installation to prevent electricity from being generated Do not wear metallic rings watchbands earrings nose rings lip rings or other metallic objects while installing or troubleshooting photovoltaic systems Follow the safety regulations eg safety rules for working on electrical power plant station...

Page 5: ... of 10 cm between the roof plane and the frame of the module is generally recommended Always observe the instructions and safety precautions included with the module support frames No 6 This installation manual is applicable for all pv system of 500 m or more away from the coastline If you need to install your system less than 500m from the coast line please refer to Near coast installation manual...

Page 6: ...es W series V series module No 9 2400 Pa Load 2400 Pa Wind Load 2400 Pa Snow Load 3800 Pa Load 3800 Pa Wind Load 3800 Pa Snow Load 5400 Pa Load 5400 Pa Snow Load 3800 Pa Wind Load Mounting system Clamping system Attachment to the long frame Length Use four clamps Use four clamps Use six clamps Clamping system Attachment to the short frame Use four clamps on short frame Use four clamps on the short...

Page 7: ... void the warranty It is not recommended to use modules with different configurations grounding wiring in the same system Excessive cables must be organized or fixed in an adequate way e g attached to the mounting structure by using non metallic cable ties Solar cables connectors and juction boxes should not be exposed to water exposure and snow and rain or water submersion for a long period of ti...

Page 8: ...al hand over to the owner including an installation protocol is required Provide a clear documentation of the system to the owner consisting of following minimum data such as user guide system layout data sheets performance expectations electrical system data e g a copy of the installation test report following minimum requirements of IEC 62446 IEC 60364 6 Grounding For grounding and bonding requi...

Page 9: ...ix months to verify that they are clean secure undamaged and free of corrosion Or else the warranty may be voided In the event of a ground fault condition NEVER wash or spray modules with water until ground fault has been identified corrected by an authorized solar inverter service technician and the inverter is fully operational This can cause electrocution or a serious safety issue If any proble...

Page 10: ... 1000 600 20 STP265 20 Wem 31 0 8 56 37 8 9 02 265 1000 600 20 STP260 20 Wem 30 9 8 42 37 7 8 89 260 1000 600 20 STP255 20 Wem 30 8 8 28 37 6 8 76 255 1000 600 20 STP250 20 Wem 30 7 8 15 37 4 8 63 250 1000 600 20 STP275S 20 Wem 31 1 8 85 38 5 9 34 275 1000 600 20 STP270S 20 Wem 30 8 8 77 38 3 9 28 270 1000 600 20 STP265S 20 Wem 30 5 8 69 38 1 9 22 265 1000 600 20 STP260S 20 Wem 30 2 8 61 37 9 9 17...

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