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Version  20150101

Version  20150101

Mechanical Installation

No.7

Installation methods

• 

Modules can be installed on the frame using mounting holes, clamps* or an 

insertion system. Modules must be installed according to the following examples. Not 
mounting the modules according to these instructions may void the warranty.

Module Frame

M8 Bolt

Mounting structure

M8 Nut

Flat washer

Split washer

Module installed

with mounting holes

M8 Bolt

Mounting structure

M8 Nut

Flat washer

Split washer

Clamps

Module

Module installed

with clamps

• 

Module can be installed in both landscape and portrait modes.

• 

The modules must be properly secured to their support so that they can withstand 

live load conditions, including wind uplift, to the pressure they have been certified for. 
It is the installer's responsibility to ensure that the clamps used to secure the modules 
are strong enough.

* The minimum recommended length for each clamp is 50 mm. 

General Installation

• 

Before installing modules check for any optical deviations. Any optical deviations 

noticed after system installed may void warranty. Any potential costs for labor, material 
or other cost such as documentation, safety or performing the (de/ re-) installation will 
not be covered.
• 

The module mounting structure must be made of durable, corrosion-resistant and 

UV-resistant material. Always use a tested and certified mounting structure approved 
for your system design.
• 

In regions with heavy snowfall in winter, select the height of the mounting system 

so that the lowest edge of the module is not covered by snow for any length of time. In 
addition, ensure that the lowest portion of the module is placed high enough so that it 
is not shaded by plants, trees or damaged by ground soil moved by or through the air.
• 

For ground mounting systems, the minimum distance Suntech recommend from 

the ground to the bottom of the module is at least 24 inches (60cm). 
• 

Modules must be securely attached to the mounting structure. For Clamping 

System installation methods, the recommended maximum compression for each clamp 
is 2900 PSI (20 Mpa) in order to avoid potential damages to module frames.  Follow the 
instruction of the clamping system supplier.
• 

Provide adequate ventilation under the modules in conformity to your local 

regulations. A minimum distance of 10 cm between the roof plane and the frame of the 
module is generally recommended. 
• 

Always observe the instructions and safety precautions included with the module 

support frames.

No.6

• 

This installation manual is applicable for all pv system of 500 m or more away from 

the coastline. If you need to install your system less than 500m from the coast line 
please refer to Near-coast installation manual (www.suntech-power.com) or contact 
Suntech's Customer Support department  or our regional representatives. 
• 

Do not use modules near equipment or in locations where flammable gases may 

be generated or collected.

Selecting the location

• 

Select a suitable location for installing the modules. 

• 

The modules should face south in northern latitudes and north in southern 

latitudes. 
• 

For detailed information on the best installation angle, refer to standard solar 

photovoltaic installation guides or consult a reputable solar installer or systems 
integrator.
• 

Modules should not be shaded at any time. If a module is shaded or even partially 

shaded, it will fail to perform at ideal conditions and result in lower power output.  A 
permanent and/or regular shade on the module voids the warranty. 

Mechanical Installation

• 

Before installing modules on a roof, always ensure the roof construction is suitable. 

In addition, any roof penetration required to mount the module must be properly 
sealed to prevent leaks.
• 

Dust building up on the surface of the module can impair with the module 

performance. The modules shall be installed with a tilt angle no less than 10 degrees, 
making it easier for dust to be removed by rain. A flat angle requires more frequent 
cleaning.
• 

Observe and take into account the linear thermal expansion of the module frames 

(the recommended minimum distance between two modules is 2 cm).
• 

Always keep the front and backsheet of the module free from foreign objects, 

plants and vegetation, structural elements, which could come into contact with the 
module, especially when the module is under mechanical load.
• 

When installing a module on a pole, select a pole and module mounting structure 

that will withstand the anticipated wind load and snow load for the area.
• 

Ensure modules are not subjected to wind or snow loads exceeding the maximum 

permissible loads, and are not subject to excessive forces due to the thermal expansion 
of the support structures. Never allow modules overlap or exceeds the rooftop: Refer to 
the following installation methods for more detailed information. 

Summary of Contents for STP185S-16/Tem

Page 1: ......

Page 2: ... General installation Installation method Attachment guidelines 11 Electrical Installation General installation Grounding 14 Maintenance No 1 Global Installation Guide for Suntech Power Photovoltaic Module Version 20150101 Please read carefully This document is binding for any warranty case Any installed PV system less than 500m from coastline please refer to the Near coast installation manual ...

Page 3: ...d to as module Wuxi Suntech Power Co Ltd referred to as Suntech Installers must read and understand this guide prior to installation For any questions please contact Suntech s Global Quality Customer Support department or our local representatives for more detailed information Installers must follow all safety precautions as described in this guide as well as local requirement and regulations by l...

Page 4: ...ling mechanical and electrical components Completely cover the module with an opaque material during installation to prevent electricity from being generated Do not wear metallic rings watchbands earrings nose rings lip rings or other metallic objects while installing or troubleshooting photovoltaic systems Follow the safety regulations eg safety rules for working on electrical power plant station...

Page 5: ... of 10 cm between the roof plane and the frame of the module is generally recommended Always observe the instructions and safety precautions included with the module support frames No 6 This installation manual is applicable for all pv system of 500 m or more away from the coastline If you need to install your system less than 500m from the coast line please refer to Near coast installation manual...

Page 6: ...es W series V series module No 9 2400 Pa Load 2400 Pa Wind Load 2400 Pa Snow Load 3800 Pa Load 3800 Pa Wind Load 3800 Pa Snow Load 5400 Pa Load 5400 Pa Snow Load 3800 Pa Wind Load Mounting system Clamping system Attachment to the long frame Length Use four clamps Use four clamps Use six clamps Clamping system Attachment to the short frame Use four clamps on short frame Use four clamps on the short...

Page 7: ... void the warranty It is not recommended to use modules with different configurations grounding wiring in the same system Excessive cables must be organized or fixed in an adequate way e g attached to the mounting structure by using non metallic cable ties Solar cables connectors and juction boxes should not be exposed to water exposure and snow and rain or water submersion for a long period of ti...

Page 8: ...al hand over to the owner including an installation protocol is required Provide a clear documentation of the system to the owner consisting of following minimum data such as user guide system layout data sheets performance expectations electrical system data e g a copy of the installation test report following minimum requirements of IEC 62446 IEC 60364 6 Grounding For grounding and bonding requi...

Page 9: ...ix months to verify that they are clean secure undamaged and free of corrosion Or else the warranty may be voided In the event of a ground fault condition NEVER wash or spray modules with water until ground fault has been identified corrected by an authorized solar inverter service technician and the inverter is fully operational This can cause electrocution or a serious safety issue If any proble...

Page 10: ... 1000 600 20 STP265 20 Wem 31 0 8 56 37 8 9 02 265 1000 600 20 STP260 20 Wem 30 9 8 42 37 7 8 89 260 1000 600 20 STP255 20 Wem 30 8 8 28 37 6 8 76 255 1000 600 20 STP250 20 Wem 30 7 8 15 37 4 8 63 250 1000 600 20 STP275S 20 Wem 31 1 8 85 38 5 9 34 275 1000 600 20 STP270S 20 Wem 30 8 8 77 38 3 9 28 270 1000 600 20 STP265S 20 Wem 30 5 8 69 38 1 9 22 265 1000 600 20 STP260S 20 Wem 30 2 8 61 37 9 9 17...

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