Sullair ES-11 SERIES Operator'S Manual Download Page 87

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Section 9

ILLUSTRATIONS AND PARTS LIST

9.11 DECAL GROUP

key

part

number

description

number

quantity

sign, warning -- compressor fluid fill cap

049685

sign, danger electrocution

049850

decal, electrocution (50 hertz compressors)

02250077--472

sign, warning -- hot surfaces

407408

decal, warning auto start

041065

decal, danger breath air

250027--935

sign, warning “food grade” lube

250003--144

(Continued on page 83)

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Summary of Contents for ES-11 SERIES

Page 1: ...ROTARY SCREW ES 11 SERIES 40 and 50 HP OPERATOR S MANUAL AND Part Number 02250094 473 Sullair Corporation PARTS LIST AIR COMPRESSOR 30 and 37 KW KEEP FOR FUTURE REFERENCE...

Page 2: ...t Sullair s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and ac...

Page 3: ...ICAL 6 2 6 ELECTRICAL PREPARATION SUPERVISOR II 6 2 7 MOTOR ROTATION DIRECTION CHECK STANDARD ELECTRO MECHANICAL 7 2 8 MOTOR ROTATION DIRECTION CHECK SUPERVISOR II Section 3 SPECIFICATIONS 9 3 1 SPECI...

Page 4: ...ART UP PROCEDURE 23 5 13 SHUTDOWN PROCEDURE Section 6 SUPERVISOR II 25 6 1 INTRODUCTION SUPERVISOR II 25 6 2 KEYPAD 25 6 3 STATUS DISPLAYS 26 6 4 LAMP INDICATORS Section 7 MAINTENANCE 29 7 1 INTRODUCT...

Page 5: ...ARTS 50 9 5 MOTOR AND PARTS 52 9 6 INLET FILTER AND PARTS 54 9 7 COOLING SYSTEM AND PARTS AIR COOLED 58 9 8 COOLING SYSTEM AND PARTS WATER COOLED 64 9 9 CONTROL BOX AND PARTS STANDARD 70 9 9A CONTROL...

Page 6: ...NOTES...

Page 7: ...t off throttle valve either at the compressor or at any other point along the air line when an air hose exceeding 1 2 13mm inside diameter is to be connected to the shut off throttle valve to reduce p...

Page 8: ...rags trash leaves litter or other com bustibles out of and away from the compressor J DO NOT operate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or...

Page 9: ...nded with open electrical enclosures If necessary to do so then disconnect lock out and tag all power at source so others will not inadvertently restore power E Disconnect lock out and tag all power a...

Page 10: ...ge enough to hold a person and if it is necessary to enter it to per form service adjustments inform other personnel before doing so or else secure and tag the access door in the open position to avoi...

Page 11: ...tart up 2 3 SERVICE AIR PIPING Service air piping should be installed as shown in Figure 2 1 A shut off valve should be installed to isolate the compressor from the service line Also notice that the s...

Page 12: ...e rotary switch on the control box door When looking at the motor from the end opposite the compressor unit the shaft should be turning clockwise If the motor shaft is not turning clockwise disconnect...

Page 13: ...Section 2 INSTALLATION 7 Figure 2 1 Service Air Piping...

Page 14: ...8 NOTES...

Page 15: ...0 60 33 64 75 1850 76 50XH 53 155 175 60 33 64 75 1850 76 I Weights are approximate due to options available II Ratings for dBA at one meter COMPRESSOR Type Single Stage Fluid Injected Screw Compresso...

Page 16: ...may occur the fluid change interval must be re duced to 300 hours maximum A non detergent fluid with rust oxidation and foam inhibitors and good water separation characteristics should be used DO NOT...

Page 17: ...e the other which is an idler The air fluid mixture discharges directly into the fluid management system The fluid cooler bypass valve helps assure proper cooling by directing the fluid to the fluid c...

Page 18: ...Section 4 COMPRESSOR SYSTEMS 12 Figure 4 1A Description of Components...

Page 19: ...Section 4 COMPRESSOR SYSTEMS 13 AIR COOLED WATER COOLED Figure 4 1B Description of Components...

Page 20: ...ximately 50 psig 3 4 bar NORMAL OPERATING MODE 50 TO 125 PSIG 3 4 TO 8 6 BAR When the pressure air rises above 50 psig 3 4 bar the minimum pressure check valve opens and deliv ers compressed air to th...

Page 21: ...ar FULL LOAD MODE 50 TO 100 PSIG 3 5 TO 6 9 BAR When the compressed air pressure rises above 50 psig 3 5 bar the minimum pressure valve opens allowing compressed air to flow into the service line From...

Page 22: ...Section 4 COMPRESSOR SYSTEMS 16 Figure 4 3 Pneumatic Control System Standard Supervisor II...

Page 23: ...nually reset after the ele ment has been changed SThe separator maintenance gauge moni tors the condition of the separator element It indicates when the element restriction is excessive SThe fluid fil...

Page 24: ...VALVE Maintains minimum of 50 psig 3 4 bar in thecompres sor sump Valve piston restricts receiver air discharge from receiver sump when pressure falls to 50 psig 3 4 bar Also incorporated in this valv...

Page 25: ...nce indicators 5 5 SHUTDOWN PROCEDURE To shut the compressor down simply turn the selec tor switch to the O STOP position 5 6 GENERAL INTRODUCTION SUPERVISOR II Reference Supervisor II Section 6 While...

Page 26: ...S Sequence method This parameter sets the method used for optional sequencing The choices are DISABLED REMOTE SLAVE HOURS COM ID See the Se quencing Protocol Manual See Recom mended Spare Parts List...

Page 27: ...atic or manual mode control of the load solenoid will be based on the parameters UNLD and LOAD This operation is as follows P2 UNLD load solenoid turned off P2 LOAD load solenoid turned on POWER FAILU...

Page 28: ...DO NOT OVERFILL COOLER BYPASS VALVE Regulates flow of fluid to and around the cooler Designed to maintain a minimum operating temperature of 185_F 85_C used for fast warm up on start up MINIMUM PRESSU...

Page 29: ...rect rotation of motor refer to Section 2 8 3 Be sure that all preparations and checks de scribed in the Installation Section have been made 4 Open the shut off valve to the service line 5 Check for p...

Page 30: ...24 NOTES...

Page 31: ...and changed See PA RAMETER SETUP PRG S Up arrow Used in status displays to change displays and in parameter setup mode to increment a value S Down arrow lamp test Used in status displays to change di...

Page 32: ...his shows the fault on the first line and the run hours when the fault occcured T1 HI 2 204 6 4 LAMP INDICATORS Embedded into the front panel schematic of the compressor are several lamps Pressing the...

Page 33: ...Section 6 SUPERVISOR II 27 MESSAGE DISPLAY SYSTEM GRAPHIC DISPLAY KEYPADS Figure 6 1 Supervisor II Panel...

Page 34: ...28 NOTES...

Page 35: ...D FILTER MAINTENANCE WARNING Fluid filter has internal bypass DO NOT SUBSTI TUTE Replace the fluid filter element under any of the fol lowing conditions 1 As recommended in the Lubrication Guide in th...

Page 36: ...sure by closing recommended discharge shut off valve and releasing all internal pressure from compressor 1 Remove the separator maintenance gauge line and fluid return line from their connections if...

Page 37: ...witch con tacts should open If the pressure switch contacts do not open or they open prior to the desired pres sure the pressure switch setting will require adjust ment refer to Figure 7 4 FOR PRESSUR...

Page 38: ...mpressor CONTROL SYSTEM ADJUSTMENT SUPERVI SOR II All components in the Control System are designed and manufactured to close tolerances to help elimi nate any need for adjustments DANGER DO NOT touch...

Page 39: ...CTION instruc tions and practices when lifting this assembly In the event a new factory replacement compressor unit is required the compressor unit must be pre lu bricated prior to operation NOTE When...

Page 40: ...Section 7 MAINTENANCE 34 Figure 7 6 Cooler Cleaning COOLER SHROUD COMPRESSOR ENCLOSURE COOLER...

Page 41: ...Section 7 MAINTENANCE 35 MODEL NO SERIAL NO 7 7 MAINTENANCE RECORD DATE HOURMETER MAINTENANCE PERFORMED BY AUTHORIZED BY WORK PERFORMED...

Page 42: ...36 NOTES...

Page 43: ...tor Starter Overloads Tripped Reset Should trouble persist check whether motor starter contacts are functioning properly Low Incoming Line Voltage Check voltage Should voltage check low consult power...

Page 44: ...contacts open or repair or replace if necessary kit available EXCESSIVE COMPRESSOR FLUID Separator Element Damaged or CONSUMPTION Not Functioning Properly Change element Leak in the Lubrication System...

Page 45: ...sed valves Water Temperature is High water Increase water flow lower water cooled packages only temperature Cooler is Plugged water cooled Clean tubes and or shell if tube packages only plugging persi...

Page 46: ...moisture separator Install a compressed air dryer sized for the flow and dryness level required Note Filters may also be required to remove particulates liquid oil aerosols or for oil vapor removal C...

Page 47: ...owing the total amount of adjustment Maxi mum adjustment is r 7 The DSP key exits wiping out changes to the cur rent item while saving changes to any previous items The PRG key saves the current item...

Page 48: ...42 NOTES...

Page 49: ...IR EUROPE S A Zone Des Granges BP 82 42602 Montbrison Cedex France Telephone 33 477968470 Fax 33 477968499 9 2 RECOMMENDED SPARE PARTS LIST DESCRIPTION KIT NUMBER QUANTITY repair kit for fluid filter...

Page 50: ...Section 9 ILLUSTRATIONS AND PARTS LIST 44 9 3 FRAME MOTOR COMPRESSOR AND PARTS...

Page 51: ...8 13 washer metric m12 838812 250 2 14 capscrew 5 8 11 x 1 1 2 828410 150 4 15 capscrew 8 8 m12 x 76mm 828012 076 2 16 insert 5 16 steel 02250043 765 32 17 screw 3 8 16 x 1 1 2 829706 150 2 18 screw 4...

Page 52: ...Section 9 ILLUSTRATIONS AND PARTS LIST 46 9 4 COMPRESSOR AND PARTS 44...

Page 53: ...5_F 91_C V 02250092 081 1 18 screw M10X20 829310 020 1 19 adapter oil filter 02250077 706 1 20 element 02250078 544 1 21 screw M10X25 829310 025 9 22 screw 829316 060 4 23 o ring 826502 144 1 24 screw...

Page 54: ...Section 9 ILLUSTRATIONS AND PARTS LIST 48 9 4 COMPRESSOR AND PARTS 44...

Page 55: ...250064 663 1 32 o ring 826502 226 1 33 ring retaining 02250064 664 1 34 o ring 826502 334 1 35 screw 829306 016 1 36 o ring 826502 157 1 37 ring retaining inlet 836369 500 1 38 spring check 02250064 6...

Page 56: ...Section 9 ILLUSTRATIONS AND PARTS LIST 50 9 5 MOTOR AND PARTS...

Page 57: ...onduit 847008 060 2 9 ring terminal 849304 010 1 10 wire 850215 010 2 11 bushing conduit 848815 150 2 12 ring terminal 849302 010 1 13 wire 850604 012 1 15 connector wire yellow 851000 074 3 16 joint...

Page 58: ...Section 9 ILLUSTRATIONS AND PARTS LIST 52 9 6 INLET FILTER AND PARTS STANDARD ELECTRO MECHANICAL ELECTRO MECHANICAL DELUXE AND SUPERVISOR II DELUXE FOR AIR INLET FOR AIR INLET...

Page 59: ...1 6 filter inlet I 02250085 253 1 7 band mounting 040598 1 8 nut ring m16 x 2 582 II 02250094 650 1 9 stud m16 x 50 nom 02250094 647 1 10 nut 5 16 825305 283 2 11 screw 5 16 18 x 1 829705 100 2 12 wa...

Page 60: ...Section 9 ILLUSTRATIONS AND PARTS LIST 54 9 7 COOLING SYSTEM AND PARTS AIR COOLED...

Page 61: ...16 bushing reducing 1 2 x 1 4 807602 010 1 17 connector 1 4t x 1 4 npt 250018 428 1 18 nut retainer 5 16 861405 092 4 19 tee reducing 02250053 609 1 20 valve ball 1 4 npt 047115 1 21 elbow 45 deg sae...

Page 62: ...Section 9 ILLUSTRATIONS AND PARTS LIST 56 9 7 COOLING SYSTEM AND PARTS AIR COOLED...

Page 63: ...p 2 2kW 02250087 271 1 37 venturi panel S 22 in 56 cm 02250087 272 1 S 24 in 61 cm 250018 329 1 38 fan cooling S 22 in 56 cm 241390 1 S 24 in 61 cm 049971 1 39 motor fan Consult Factory 1 40 elbow 1 1...

Page 64: ...Section 9 ILLUSTRATIONS AND PARTS LIST 58 9 8 COOLING SYSTEM AND PARTS WATER COOLED...

Page 65: ...15 valve water 3 4 047398 1 16 cooler oil 02250085 718 1 17 heat exchanger air 250017 527 1 18 u bolt 1 2 x 5 pipe 829008 500 1 19 separator moisture 1 1 2 fpt I 02250078 841 1 20 connector sae seal l...

Page 66: ...Section 9 ILLUSTRATIONS AND PARTS LIST 60 9 8 COOLING SYSTEM AND PARTS WATER COOLED...

Page 67: ...x 1 829705 100 3 46 washer pl b r 5 16 838205 071 8 47 nut hex flanged 5 16 825305 283 2 48 connector tube m 1 1 2 x 1 1 2 810224 150 2 49 screw ser wash 5 16x3 4 829705 075 8 50 nipple pipe 1 1 2 x...

Page 68: ...Section 9 ILLUSTRATIONS AND PARTS LIST 62 9 8 COOLING SYSTEM AND PARTS WATER COOLED...

Page 69: ...fan 241579 1 64 support 02250085 823 1 65 screw hex ser wash 5 16 x 1 1 2 829705 150 5 66 insert 5 16 steel 02250043 765 31 67 washer pl b reg pltd 1 4 838204 071 4 68 capscrew hex gr 5 1 4 20 x 1 828...

Page 70: ...Section 9 ILLUSTRATIONS AND PARTS LIST 64 9 9 CONTROL BOX AND PARTS STANDARD NOTE...

Page 71: ...882 1 18 valve blowdown 1 4 II 250025 655 1 19 elbow 90 lqtite 1 2 846600 050 3 20 light pilot assy green 250000 104 2 21 plug hole seal n4 409918 002 4 22 decal 02250083 361 1 23 conduit ft 846315 05...

Page 72: ...Section 9 ILLUSTRATIONS AND PARTS LIST 66 9 9 CONTROL BOX AND PARTS STANDARD NOTE...

Page 73: ...1 4 tube x 1 4 npt 250028 582 2 50 elbow 1 4 tube x 1 8 npt 250018 429 2 51 plug pipe 1 8 stl 807800 005 1 52 nut hex pltd sae 10 32 825801 130 13 53 nipple chase cond 1 2 847815 050 2 54 nipple pipe...

Page 74: ...Section 9 ILLUSTRATIONS AND PARTS LIST 68 9 9 CONTROL BOX AND PARTS STANDARD NOTE...

Page 75: ...pe 1 4 galv 804415 010 3 67 elbow pipe 1 4 galv 803515 010 3 68 tee straight 1 8 galv 804415 005 2 69 nipple pipe 1 8 x cl sc 80 ga 823202 000 1 70 bushing red 1 4x1 8 galv 804100 005 1 71 nipple pipe...

Page 76: ...Section 9 ILLUSTRATIONS AND PARTS LIST 70 9 9A CONTROL BOX AND PARTS SUPERVISOR II NOTE...

Page 77: ...9 grip 02250071 379 2 20 controller 02250083 801 1 21 locknut 02250071 362 2 22 bulkhead pipe 1 8 npt 841500 002 3 23 switch vacuum 02250078 249 1 24 valve shuttle 1 4 408893 2 25 strainer III 241771...

Page 78: ...Section 9 ILLUSTRATIONS AND PARTS LIST 72 9 9A CONTROL BOX AND PARTS SUPERVISOR II NOTE...

Page 79: ...x cl sc 80 ga 823204 000 12 48 washer sprlock reg m4 838804 090 14 49 nut hex metric m4 x 7 825904 070 20 50 nipple pipe 1 8 x cl sc 80 ga 823202 000 2 51 washer pl br 5 16 837205 071 1 52 screw ser...

Page 80: ...Section 9 ILLUSTRATIONS AND PARTS LIST 74 9 9B CONTROL PANEL AND PARTS ELECTRO MECHANICAL...

Page 81: ...re 250005 185 2 2 gauge temperature 042582 1 3 gauge vacuum 250003 797 1 4 gauge differential pressure 250003 798 1 5 gauge differential pressure 250003 799 1 6 coupling galvanized pipe 803215 005 7 7...

Page 82: ...Section 9 ILLUSTRATIONS AND PARTS LIST 76 9 10 CANOPY ACOUSTICAL PANELS AND PARTS...

Page 83: ...1 1 11 panel acoustical insulation 02250084 758 2 12 panel acoustical insulation 02250084 761 2 13 panel acoustical insulation 02250081 477 1 14 panel acoustical insulation 02250081 400 1 15 panel aco...

Page 84: ...Section 9 ILLUSTRATIONS AND PARTS LIST 78 9 10 CANOPY ACOUSTICAL PANELS PARTS...

Page 85: ...78 578 1 35 panel acoustical insulation 02250084 762 1 36 panel acoustical insulation 02250081 398 2 37 panel acoustical insulation 02250081 397 2 38 grommet rubber 1 4 040125 8 39 screw 5 16x3 4 8297...

Page 86: ...Section 9 ILLUSTRATIONS AND PARTS LIST 80 9 11 DECAL GROUP 1 2 3 4 5 6 02250077 472 2A...

Page 87: ...685 1 2 sign danger electrocution 049850 1 2a decal electrocution 50 hertz compressors 02250077 472 1 3 sign warning hot surfaces 407408 1 4 decal warning auto start 041065 1 5 decal danger breath air...

Page 88: ...Section 9 ILLUSTRATIONS AND PARTS LIST 82 9 11 DECAL GROUP 8 9 10 11 12 13 7...

Page 89: ...02250075 045 1 Sdecal PE designation not shown 02250075 540 1 10 decal danger hi voltage 042218 1 11 sign warning ground fault 049852 1 12 decal ISO 9001 02250059 288 1 13 decal ES 11 warning lift 02...

Page 90: ...Section 9 ILLUSTRATIONS AND PARTS LIST 84 9 12 WIRING DIAGRAM FULL VOLTAGE STANDARD ELECTRO MECHANICAL...

Page 91: ...Section 9 ILLUSTRATIONS AND PARTS LIST 85 9 13 WIRING DIAGRAM FULL VOLTAGE SUPERVISOR II...

Page 92: ...Section 9 ILLUSTRATIONS AND PARTS LIST 86 9 14 WIRING DIAGRAM WYE DELTA 50 60 HZ ELECTRO MECHANICAL...

Page 93: ...Section 9 ILLUSTRATIONS AND PARTS LIST 87 9 15 WIRING DIAGRAM WYE DELTA 50 60 HZ SUPERVISOR II...

Page 94: ...Section 9 ILLUSTRATIONS AND PARTS LIST 88 9 16 WIRING DIAGRAM WYE DELTA 50 HZ EUROPE ELECTRO MECHANICAL...

Page 95: ...Section 9 ILLUSTRATIONS AND PARTS LIST 89 9 17 WIRING DIAGRAM WYE DELTA 50 HZ EUROPE SUPERVISOR II...

Page 96: ...9 SIZE CLAMP LOAD kN DRY LUB CLAMP LOAD kN DRY LUB TIGHTENING TORQUE NDm TIGHTENING TORQUE NDm TIGHTENING TORQUE NDm CLAMP LOAD kN DRY LUB Basic pitch diameters are used to calculate torque values Coe...

Page 97: ...NOTES...

Page 98: ...higan City Indiana 46360 U S A Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 Fax 219 874 1835 Parts Fax 219 874 1805 Service SULLAIR ASIA LTD Sullair Road No 1 Chiwan Shekou Sh...

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