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Suburban REGAL INTENSIVE CARE UNIT 12019-01-NGFREP, Owner'S Manual

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Suburban REGAL INTENSIVE CARE UNIT 12019-01-NGFREP Owner'S Manual Download Page 148

136

SSCI - Suburban Surgical Company, Inc.

Chapter 5 - Repairs & Replacements

Notes:

Summary of Contents for REGAL INTENSIVE CARE UNIT 12019-01-NGFREP

Page 1: ...8 Rev A 03 05 Regal Intensive Care Unit Controlled Environment Temperature Controlled Air Flow Filtered Re circulated Oxygen Supply Built in Heating Cooling Systems New Model Number 12019 01 NGFREP SS...

Page 2: ...including photocopying recording or by any information storage and retrieval system without written permission Inquiries should be addressed to Suburban Surgical Co Inc Wheeling Illinois 60090 USA WA...

Page 3: ...less Steel 5 Introduction 5 CleaningandCleansers 5 DeodorizingAgents Disinfectants andSanitizers 6 EffectonWarranty 6 Cleaning Requirements 6 SSCI Contact Information 7 Warranty 7 Chapter 2 Descriptio...

Page 4: ...d Connection 20 26 Oxygen IntakePort 20 27 VentilatingFan 21 28 Data Cable to Oxygen Concentration Meter 21 29 Electric Power Cord 21 30 Cooling Unit 21 31 AlarmTimeDelayRelay 22 32 MainTerminal Block...

Page 5: ...enSystem 42 CheckingtheAlarmFunction 43 ConnectingtheOxygenSupply 44 FillingtheCO2Filter 45 Disposition of the Shipping Carton 46 Chapter 4 Operation Care 47 Overview 47 OperatingtheRegalIntensiveCare...

Page 6: ...rPanels 63 CleaningtheRemovablePVCFloors 63 Preventive Maintenance forYour Regal Intensive Care Unit 64 Introduction 64 MaintenanceSchedule 64 Re fillingtheCO2Filter 65 SodalimeStorage 66 CleaningtheF...

Page 7: ...Required 82 Removal 82 Installation 82 Electric Power Cord 83 Removal 83 Installation 83 Removable PCV Floor 84 Procedure 84 FuelCell 86 OriginalStyleUnits 88 NewStyleUnits 87 OxygenSensor 88 Original...

Page 8: ...105 ToolRequired 105 Removal 105 Installation 106 Fuse FloorTemperature Left Right 107 Removal 107 Inspection 107 Installation 107 Fuse Holder FloorTemperature Left Right 108 ToolandSuppliesRequired...

Page 9: ...ToolandSuppliesRequired 125 Removal 125 Installation 125 Relay 126 ToolandSuppliesRequired 126 Removal 126 Installation 126 DigitalReadout 127 ToolRequired 127 Removal 127 Installation 127 Panel Filte...

Page 10: ...not work 149 No readings on digital readout 150 Excessive carbon dioxide in the animal compartment 151 No reading on oxygen concentration meter 152 Calibration knob will not move the calibration needl...

Page 11: ...7 1 CHEMICAL PRODUCTAND COMPANY IDENTIFICATION A 7 2 COMPOSITION INFORMATION ON INGREDIENTS A 7 3 HAZARDS IDENTIFICATION A 7 4 FIRSTAID MEASURES A 8 5 FIRE FIGHTING MEASURES A 8 6 ACCIDENTALRELEASE ME...

Page 12: ...x SSCI Suburban Surgical Company Inc Table of Contents Notes...

Page 13: ...h the built in heating system and refrigera tionunit Oxygenconcentrationandflowvolumeareaccuratelycontrolled andcontinuouslymonitoredonthecontrolpanel Carbondioxideis removed as the re circulating air...

Page 14: ...rdamagetotheequipment Example CAUTION Unpacking installing and setting up the Regal Intensive Care Unit is not difficult The unit is heavy however and we recommend that these operations be done by at...

Page 15: ...s colors etc Accessories WARNING Oxygen is a highly combustible gas Avoid the use of open flames smoking materials or equipment capable of producing sparks in any area in which oxygen is being used WA...

Page 16: ...complete information refer to the Material Safety Data Sheet MSDS No 005213 included in the Appendix to this manual CAUTION Do not remove the fuel cell from the bag until ready to use CAUTION Wear sa...

Page 17: ...e servicelifeofstainlesssteelequipmentandwillhelpmaintaina bright pleasing appearance Note NEVER power wash the IntensiveCareUnit Ordinarydepositsofwasteandfluidscanusuallyberemovedwith soap and water...

Page 18: ...consult the chemical supplier if there are any doubts Avoidprolongeduseofchlorides suchaschlorinebleach bromides iodides and thiocyanates on stainless steel surfaces as thesechemicalswillcausepitting...

Page 19: ...r that our products are of the highest standards in material and workmanship Our stainless steel components are guaranteed to last alifetimeassumingtheyareusedasintended properlymaintained andcaredfor...

Page 20: ...8 SSCI Suburban Surgical Company Inc Chapter 1 General Information Notes...

Page 21: ...Avoid the use of open flames smoking materials or equipment capable of producing sparks in any area in which oxygen is being used Before servicing or performing maintenance on this equipment make sure...

Page 22: ...nd wheninstalled splitthecompartmentintotwohalf compart ments Thetwohalf compartmentshaveindividually controlled floorheaters however theysharethesameoxygensupply heating andcooling The only purpose o...

Page 23: ...mpartment Figure8showstheunitwitha dividerpanelinstalledandformingtwohalf compartments Eachhalf compartmenthasanindividually controlledfloorheater however they shareoxygensupplies heating andcooling A...

Page 24: ...doxygenintotheanimalcompartment Two orange PVC coated expanded metal floors Figures 7 and 10 are provided with the Intensive Care Unit to give animals softer dryer warmer and more comfortable resting...

Page 25: ...set point needle can be adjusted to the desired concentration by turning the set point adjustment knob The black calibration needle can be adjustedusingthecalibrationknob Formoreinformation referto Us...

Page 26: ...be On for all other functions to operate WiththisswitchOn allfunctionsareavailableincluding oxygen alarms heating cooling andfloorheating Whenthemain on offswitchisturnedOn thethreecirculatingfansint...

Page 27: ...on Page 51 WARNING Before using oxygen please read Oxygen Warnings on Page 3 TheIntensiveCareUnitincludesanalarmsystemthatwarnsyou withaudibleandvisualsignalswhenthereisaproblemwiththe oxygen flow or...

Page 28: ...on Page 53 Thecoolingon offswitch Figures11and17 controlscooledairtothe animalcompartment Anamberlightintheswitchilluminateswhen the switch is On Oncecoolingisturnedon usethetemperatureset dialtosett...

Page 29: ...torabovethetemperatureset onthecontrolknob Temperature Controller Turningtheknobonthetemperaturecontroller raisesorlowersthefloortemperatureintheanimal compartment Turn the knob clockwise to increase...

Page 30: ...brated in degrees Fahrenheit Formoreinformation refertoHeatingtheCompartment Air on Page 53 and Cooling the Compartment Air on Page 54 Thealarmsystem Figure22 alertsyou withaudibleandvisual signals wh...

Page 31: ...tem For more information refer to Using Oxygen on Page 51 Two 10 amp circuit breakers Figures 11 and 22 are provided on the face of the electronics compartment Circuit breakers are safety devices that...

Page 32: ...electroniccomponentsintheunit CAUTION The Regal Intensive Care Unit requires a dedicated 15 amp minimum source of electrical power From the pressure regulated supply system oxygen enters the Intensiv...

Page 33: ...edduringshipmentoftheIntensiveCareUnittothe customer CAUTION The Regal Intensive Care Unit requires a dedicated 15 amp minimum source of electrical power Thecoolingunitcoolsairtotheanimalcompartmentas...

Page 34: ...electricalwiringintheInten siveCareUnit The oxygen sensor Figures 23 and 26 is located in the partition wallbetweentheelectronicscompartmentandthefilter fanscom partment Itsensestheconcentrationofoxyg...

Page 35: ...ure26 The oxygen is injected into the airflow after it passes through the Soda limefilter andisthencarriedtotheanimalcompartmentinthe circulatingair Also refertoFigure29 Figure 26 Main Terminal Block...

Page 36: ...odalimecarbon dioxidefiltertodetermineitscurrentcondi tion When fresh the Sodalime is off white in color As it absorbs CO2 it slowly darkens and ultimately becomes a deep brown When it is fully satura...

Page 37: ...g oxygen all four access knobs on the filter fans compartment must be firmly locked to prevent oxygen leakage from the animal compartment When cooled air is supplied to the animal compartment s the po...

Page 38: ...uelcellpowerstheblackcalibrationneedleintheoxygen concentration meter The cell has an average life of about one year dependingonfrequencyofuse Difficultyinmovingtheblack calibrationneedleisusuallyanin...

Page 39: ...as needed 34 Oxygen Port to Filter Fans Compartment 37 Temperature Sensor The heater Figures 29 and 31 applies heat to the circulating air as it passes through the filter fans compartment It acts in r...

Page 40: ...ertodetermineitscurrent condition Whenfresh theSodalimeisoff whiteincolor Asit absorbs CO2 it slowly darkens and ultimately becomes a deep brown When it is fully saturated it must be replaced as it is...

Page 41: ...per minute and are designed to handle theenrichedoxygenenvironmentinwhichtheyoperate Thesystem achievesacompleteairchangeinthefull sizeanimalcompartment every 30 seconds and 15 seconds in the half siz...

Page 42: ...er This is the external portion of the electric power cord connection Insidetheunit wiresfromthisconnectionleadtothesystem ground andtothemainterminalblockfordistributiontothe variouselectric electron...

Page 43: ...and Off Note There must be a minimum of six inches clearance between the rear of the unit and any wall or other surface toallowsufficientairflowtothefan This is the cooling coil for the cooling unit A...

Page 44: ...32 SSCI Suburban Surgical Company Inc Chapter 2 Description of Components Notes...

Page 45: ...ilityfordamage CarefullyinspectyourRegalIntensiveCareUnitwhileyouunpackit If damage is noted or if parts appear to be missing call the SSCI Customer Service Department at 1 800 323 7366 For a list of...

Page 46: ...regulated source of oxygen SSCI recommends an intake pressure of 10 to 20 psi with a flow rate of 15 lpm Your experience may indicate that a greater or lesser pressure and or flow rate are desirable I...

Page 47: ...d contact with the sensing surface CAUTION The fuel cell contains lead a chemical known to cause cancer birth defects or other reproductive harm CAUTION Wash your hands thoroughly after handling the f...

Page 48: ...reUnit produced before January 1 2005 Follow the instructions under Original Style Units below Original Style Units 1 Intheelectronicscompartment Figure36 twistthesensorslightly andpullitoutof the com...

Page 49: ...hthefuelcell Note Watch the oxygen concentration meter Figure 39 as you perform Step 4 The black calibration needle moves to the right then settles down 4 Place the fuel cell into the oxygen sensor bo...

Page 50: ...efertoPage57 and removetheelectricalpowercord Figure23onPage20 3 Plug the power cord into its wall outlet 4 Plug the large end of the power cord into the power connection at the rear of the unit Figur...

Page 51: ...off switch Figure 40 to On The amberlightintheswitchcomeson 4 Turnthetemperaturesetdialclockwiseuntilthered systemlightcomeson Heatcomesonintheanimal compartment 5 Observe the digital readout Page 24...

Page 52: ...mtemperature Becausetheanimalcompartmentisstill warmandcoolingisnowcalledfor the coolingsystem activatesandtheredsystemlightcomeson 4 Observe the digital readout Page 24 on the filter fans compartment...

Page 53: ...ghtcomeson Heattothelefthalf size compartmentfloorcomeson 4 Watchthedigitaldisplay Figure43 Itshouldshowa temperatureincrease 5 Waituntilthesystemlightgoesout 6 Pushtheleftfloorheaton offbuttontoOff T...

Page 54: ...igure45 istothe leftoftheredset pointneedle theredsystemlightwillalso comeon 3 If the black needle is to the right of the red needle use the set point adjustment knob to place the red needle to the ri...

Page 55: ...set point needle to about 30 5 Pushthemainon offswitch Figure40 toOn Theamber lightintheswitchcomeson 6 Pushtheoxygenon offswitch Figure44 toOn Theamber lightintheswitchcomeson 7 Push the alarm on off...

Page 56: ...xygen is being used WARNING Oxygen in use warning signs should be prominently displayed where the Intensive Care Unit is used and outside of all entrance doors to the room Note Your oxygen supplier is...

Page 57: ...ion to skin and eyes on contact Harmful if swallowed CAUTION Use safety goggles or glasses PVC or rubber gloves and a nuisance dust mask when handling Sodalime CAUTION Dispose of Sodalime waste and wa...

Page 58: ...othefilter fanscompartment Figure 49 Heater Chiller and Sodalime Pan Sodalime Pan Heater Chiller 6 Closeandsecurethefilter fanscompartmentfrontpanel 7 Washyourhandsthouroughly Asinglepanofabsorbentwil...

Page 59: ...etween F and C Page 59 Re setting the Circuit Breakers Page 60 Replacing FloorTemperature Fuses Page 61 ReplacingtheDigitalReadoutBattery Page 62 YouwillnodoubtwanttocleanyourRegalIntensiveCareUnit wh...

Page 60: ...ve Care Unit Thissectiongivesyouascheduleofroutinemaintenanceand procedures that should be performed periodically MaintenanceSchedule Page 64 Re fillingtheCO2 Filter Page 65 CleaningtheFilter FansComp...

Page 61: ...ls Always use the wire grill dividerif animals are present in both compartments WARNING Never place an animal in the left compartment if the clear acrylic divider is being used This divider creates an...

Page 62: ...that it is vertical 6 Push the panel to the rear so that the back edge seats in the rearguidechannel 7 Replace the PVC floor if desired Removal 1 Open both doors 2 RemovethePVCfloor ifinstalled inthe...

Page 63: ...Figure 54 Oxygen Controls On Off Switch System Light Set point Adjustment Knob Black Needle Red Needle 1 Installadividerpanelifrequired referto Page 49 2 Pushthemainon offswitchtoOn Theamber lightint...

Page 64: ...dintotwohalf compartments Twosetsoffloorheat controlsareprovidedfortheleftandrightheatingunits Eachset consistsofanon offbutton asystemlight atemperaturecontroller andadigitaldisplay Toheattheentireco...

Page 65: ...tcompartment andinstalltheacrylicdivider the rightcompartmentcontainstheairinlet Tosupplyheatedairtotheanimalcompartment 1 Install a divider panel if required refer toPage 49 2 Makesurethemainon offsw...

Page 66: ...e On refer to Page 48 Cooling the Compartment Air 3 Pressthecoolingon offswitchtoturn coolingOn Theamberlightintheswitch comeson Figure57 4 Turn the temperature set dial to the desired temperature If...

Page 67: ...ffswitchtoOn Theamberlightinthe switch comes on Figure 58 The alarm system is now in theoperatingmode Turning the alarm system off Pushthealarmon offswitchtoOff Thelightintheswitchgoesout Recognizing...

Page 68: ...mexperiencesaminor transientfaultandthen correctsitself thealarmmaysoundbrieflyandthenstop Inthis case it is not necessary to shut down the unit and you may continue normaloperations Ifthishappensfreq...

Page 69: ...Then swing the panel closed and turn the panel access knob one quarter turnclockwise CAUTION Opening the electronics compartment door exposes electrical components inside Use caution around electric...

Page 70: ...er fanscompartment firstlook at the rear of the access panel Figure 64 Make sure that the locking arms on all four access knobs are vertical Note that the locking arms on the right point down and that...

Page 71: ...re 65 3 Turn the dial on the relay to the desired time delay setting Figure66 4 Close and secure the electronics compartment Changing the Digital Readout Between F and C Figure 65 Alarm Time Delay Rel...

Page 72: ...ttoninthecenterofthecircuitbreakerislevelwith theblackouterringofthebreaker When tripped the whitebuttonprojectsabout1 8 in outfromtheblack outerring Shouldacircuitbreakertrip waitatleast10 seconds th...

Page 73: ...nedfasterand cheaperatyourlocalhardwareorelectronicssupplystore Removal Press in on the fuse cap then twist about one quarter turn counter clockwise and pull out the fuse cap and fuse Figure 70 Inspec...

Page 74: ...ry 1 Open the filter fans compartment panel refer toPage 58 2 On the rear of the digital readout remove the battery cover Figure 71 3 Remove the old battery 4 Install a newTypeAAAbattery Figure 72 Pos...

Page 75: ...ebleach bromides iodidesandthiocyanates Neverallowsaltysolutionsto dry on the stainless steel Note NEVER power wash the IntensiveCareUnit The clear acrylic portions of the doors and divider panels can...

Page 76: ...cedures This programassumesnormalusageandenvironmentalfactors Over time experiencewithyourIntensiveCareUnitmaydictatelonger orshortermaintenanceintervals Maintenance Schedule Table 2 Preventive Mainte...

Page 77: ...hissubstancewhichremovesthecarbon dioxide The CO2 filter monitoring window Page 25 allows you to view the Sodalimecarbon dioxidefiltertodetermineitscurrentcondition When fresh the Sodalime is off whit...

Page 78: ...s of the container into the pan and smooth it out to an even depth 6 Carefully replacethefilledpanintothecompartment 7 Replace and secure the compartment panel 8 Whenyouarefinished washyourhandsthorou...

Page 79: ...oapy water and dry completely 5 Re installthefilterintothefilter fanscompartment 6 Close and lock the front panel Cleaning the Cooling Coil Figure 75 Filter Fans Compartment Filter Adjustment Knob Fil...

Page 80: ...leintheoxygen concentration meter The cell has an average life of about one year dependingonfrequencyofuse Difficultyinmovingtheblack calibrationneedleintheoxygenconcentrationmeterisusuallyan indicati...

Page 81: ...igure78 twistthesensorslightly andpullitoutof the compartment wall Note Do not try to detach the spiral cord from the sensor 2 Unscrew the end cap from the oxygen sensor Figure 80 3 Remove and discard...

Page 82: ...gen sensor body The end ofthefuelcellwiththemetaldiskgoesinfirst 5 Gently screw the sensor end cap Figure 80 back on Be careful the threads are very fine and are easily damaged 6 Proceed to Finish the...

Page 83: ...t n e m e c a l p e R s n o i t c u r t s n I r o o D t n e m t r a p m o C 5 9 9 5 0 2 4 9 9 5 0 2 a e 1 4 7 e g a P e g n i H r o o D 6 3 0 2 1 2 5 3 0 2 1 2 a e 2 5 7 e g a P t e k s a G r o o D 5...

Page 84: ...T 1 2 4 3 5 8 1 3 1 1 e g a P m r a l A e l b i d u A 8 5 4 3 5 8 1 6 1 1 e g a P e v l a V d i o n e l o S 0 4 4 3 5 8 1 8 1 1 e g a P r e t e M w o l F n e g y x O 6 5 4 3 5 8 1 0 2 1 e g a P t n e...

Page 85: ...Refer to SSCI Contact Information on Page 7 for address telephone and fax numbers Whenorderingparts pleaseprovidethefollowinginformation Yourname Companyname Companyaccountnumber Yourtelephonenumber...

Page 86: ...dure 1 Open the door 2 Lift the complete door up until the upper halves of both door hinges come free of the lower halves Figure 82 3 Holdingthedoorfirmly alignthepinsintheupperhalves of both door hin...

Page 87: ...puntilthe upper halves of both door hinges come free of the lower halves Figure 83 3 Withaflat bladescrewdriver removethe twomountingscrewsandremovethehinge fromtheunit Installation 1 Holdthehingeinpl...

Page 88: ...or hinges come free of the lowerhalves Figure82 3 Lay the door latch side down on a soft surface where you can work on it without scratchingtheacrylic 4 Withautilityknife peeltheoldgasketoff the door...

Page 89: ...aced without removing the doors from the unit Tools Required 11 32 in wrench Flat bladescrewdriver Procedure 1 Open the door 2 With a flat blade screwdriver and a 11 32 in wrench remove the two screws...

Page 90: ...emoving the doors Tool Required Phillipsscrewdriver Removal 1 Open the door 2 WithaPhillipsscrewdriver removethetwocapscrews thatsecurethelatchconnectorholdertotheunit Figure86 andremovetheholderfromt...

Page 91: ...the bottom latch connector holder Figures 86 and 87 and remove the holder from the unit 3 Remove the two cap screws that secure the top latch connector holder and remove the holder and the latch conn...

Page 92: ...e doors fromtheunit Tool Required Phillipsscrewdriver Procedure 1 Open both doors to release the latch connectors from the latch brackets 2 With a Phillips screwdriver remove the two cap screws that s...

Page 93: ...l 4 Tilt the lower edge of the divider panel to the right until the top edge clears the top guidechannel 5 Removethedividerpanel Installation 1 Orient the divider panel so that the notched corner is o...

Page 94: ...32 in wrench and a Phillips screwdriver to remove the two cap screws that hold the seal retainer in place Figure 91 and remove the retainer from the unit 3 RemovetheIVSealfromtheunit Installation Not...

Page 95: ...urved and one is curved with an L shaped tab on one end Notice also that there are matching slots on theplug 1 Aligntheprongsinthesocketwiththe matchingslotsontheconnectorplug 2 Insert the plug then t...

Page 96: ...tained with animal solids and fluids Use protective gloves when handling the floors if they are dirty CAUTION When removing the PCV Floor from the unit protect yourself the room floor and surrounding...

Page 97: ...nneedleintheoxygenconcentrationmeterisusuallyan indicationofanexhaustedfuelcell CAUTION Do not remove the fuel cell from the bag until ready to use CAUTION Wear safety glasses when handling the fuel c...

Page 98: ...ot try to detach the spiral cord from the sensor 2 Unscrew the end cap from the oxygen sensor Figure 38 3 Remove and discard the old fuel cell Dispose of used fuel cells in accordance with local state...

Page 99: ...on needle moves to the right then settles down 4 Place the fuel cell into the oxygen sensor body The end ofthefuelcellwiththemetaldiskgoesinfirst 5 Gently screw the sensor end cap Figure 96 back on Be...

Page 100: ...haveanOriginalStyleIntensiveCareUnit produced before January 1 2005 Follow theinstructionsunderOriginal Style Units below Figure 99 New Style Oxygen Sensor Mount Oxygen Sensor Black Plastic Mounting R...

Page 101: ...aisednumbers Also alabelshowingterminalnumbers is affixed to the top of the body of the meter 7 Cutandremovethewiretieholdingthewiresfromthe spiral cord to the wire onTerminal 3 Figure 101 8 With a fl...

Page 102: ...Cord Note Watch the oxygen concentration meter as you perform Step5 Thecalibrationneedlemovestotheright thensettlesdown 5 Place the fuel cell into the oxygen sensor The end of thefuelcellwiththemetal...

Page 103: ...ed fuel cells in accordance with local state and Federal regulations Plug Oxygen Concentration Meter Spiral Cord from Oxygen Sensor Figure 103 Oxygen Sensor Spiral Cord and Plug Installation 1 If you...

Page 104: ...2 Unplugthepowercordfromtheelectricaloutlet 3 Open the electronics compartment refer to Page 57 Note Check Figure 103 If the spiral cord is attached to meter with the plug shown unplug the cord The m...

Page 105: ...owhichtheyareconnected Figure 104 Notice that there are two wires on Terminal9 Failuretomarkthewireswillmakeitdifficult to connect them correctly later 6 Dis connectallwiresfromtheoxygenconcentrationm...

Page 106: ...connect all ten wires to the oxygen concentration meter Figure 104 Double check all connections for tightnessandcorrectterminations Note Plug the spiral cord into the meter if the plug is present as...

Page 107: ...Theknobsareidenticalandareremovedandinstalledthesameway Tool Required Smallflat bladescrewdriver Procedure 1 Take note of the position of the indicator line on the knob Figure 107 2 With a small flat...

Page 108: ...Potentiometer Lock Nut Knob Removed Lock Nut Potentiometer Stem Removal 1 Makesurethatthemainon offswitchis Offandtheamberlightintheswitchisout 2 Unplugthepowercordfromtheelectrical outlet 3 Openthee...

Page 109: ...e terminals on the potentiometer are showninFigure110 Centerterminal wire goes toTerminal1 onmeter Frontterminal wire goes toTerminal2 onmeter Rearterminal not used 4 Connectthewirefromthecentertermin...

Page 110: ...e amberlightintheswitchisout 2 Unplugthepowercordfromtheelectricaloutlet 3 Open the electronics compartment refer to Page 57 4 Pull the two spade connectors off the rear of the circuit breaker Figure...

Page 111: ...Markers maskingtape tags orothermeanstomarkwires Removal 1 Make sure that the main on off switch is Off and the amberlightintheswitchisout 2 Unplugthepowercordfromtheelectricaloutlet 3 Open the electr...

Page 112: ...must be installed with theseterminalsontop 2 Check the front of the switch Make sure that the lower part of the switch is depressed Off position 3 WithTerminals12 and 25 on top insert the switch into...

Page 113: ...un plugged Tools and Supplies Required Flat bladescrewdriver Wirecrimpingtool Smallspadeterminal refertotext Removal Step8 Utilityknife Removal 1 Make sure that the main on off switch is Off and the...

Page 114: ...spade terminal Note Save the spade connector and take it to your local hardware or electronics supply store for a replacement 9 Un screw and remove the knurled ring from the rear of the on offbutton 1...

Page 115: ...nds from the gray wire on the new button assembly 7 Place a new spade connector onto the two wires and with awirecrimpingtook firmlycrimptheconnectortothe wires Tug on the connection to make sure it i...

Page 116: ...hat the main on off switch is Off and the amberlightintheswitchisout 2 Unplugthepowercordfromtheelectricaloutlet 3 Opentheelectronicscompartment refer to Page 57 4 Pullbothwiresoffoftherearofthelight...

Page 117: ...ectric power cord un plugged Tool Required 13 64 in wrench Removal 1 Make sure that the main on off switch is Off and the amberlightintheswitchisout 2 Unplugthepowercordfromtheelectricaloutlet 3 Open...

Page 118: ...stallitwiththetabpointingup thedisplaywillbe upside down 3 Securetheassemblytogetherwiththefournutsremoved above Note Four spare nuts are provided with the new display None of the other hardware items...

Page 119: ...ap and Fuse Fuse Cap Fuse Removal 1 Makesurethatthemainon offswitchis Offandtheamberlightintheswitchisout 2 Unplugthepowercordfromtheelectrical outlet 3 Pressinonthefusecap thentwistaboutone quartertu...

Page 120: ...arkwires Removal 1 Makesurethatthemainon offswitchis Offandtheamberlightintheswitchisout 2 Unplugthepowercordfromtheelectrical outlet 3 Opentheelectronicscompartment refer to Page 57 4 Mark both wires...

Page 121: ...are identical and are removed andinstalledthesameway CAUTION Before proceeding make sure the unit is Off and the electric power cord un plugged Tools and Supplies Required Smallflat bladescrewdriver...

Page 122: ...Dis connectthesinglewirefromTerminal1 10 Dis connectthesinglewirefromTerminal2 11 Dis connect the ribbon cable fromTerminalP1 12 Close the electronics compartment door 13 Remove the temperature contro...

Page 123: ...washer on the shaft and secure the assemblyinplacewiththe1 2 in nut 4 Turntheshaftfullycounter clockwise 5 Mount the knob onto the shaft with the indicator line at about the 9 00 position pointing lef...

Page 124: ...osition thearmwillpointeither up or down depending on its location on the door panel The new latch should be oriented the same way 3 With a 11 16 in wrench unscrew and removethenutandwasherholdingthel...

Page 125: ...tlet 3 Opentheelectronicscompartment refer to Page 57 4 Openthefilter fanscompartment referto Page 58 CAUTION When handling Sodalime observe the CAUTIONS on Page 4 5 Lift out the Sodalime pan and plac...

Page 126: ...hat hold the bracket to the thermostat Figure 128 and separate the two parts 14 Withaknifeorsmallcutter cutthewiretie that holds the copper capillary tubing to the adhesivetie mountonthepartition Figu...

Page 127: ...Figure 131 3 Mountthebulbholdertothepartitionwith the two screws nuts removed earlier Figure 129 Note Make sure that the capillarytuberunsupwardthroughthe pressed channel in the bulb holder plate Fig...

Page 128: ...he unit is Off and the electric power cord un plugged Tool and Supplies Required Phillipsscrewdriver Markers maskingtape tags orothermeanstomarkwires Removal 1 Make sure that the main on off switch is...

Page 129: ...fromthenewaudiblealarm Figure 134 2 From the rear of the compartment panel insert the audible alarmintoitsopening 3 Secure the alarm in place by screwing on the knurled ring 4 Re connect the wires to...

Page 130: ...Main Terminal Block Oxygen Line 11 16 in Nut inside CAUTION This procedure requires opening the oxygen system and should not be performed by un trained personnel Avoid the use of open flames smoking...

Page 131: ...esolenoidvalve for re use with the new solenoid Installation 1 Cleanoffanyoldthreadsealingtapefromthefittingsand the flow meter threads 2 Installthefittingsyouremovedfromtheoldsolenoidin Step 10 to th...

Page 132: ...wrench 5 8 in wrench 1 2 in wrench 3 8 in wrench 11 16 in wrench Threadsealingtape Removal 1 Make sure that the main on off switch is Off and the amberlightintheswitchisout 2 Unplugthepowercordfromth...

Page 133: ...wdriver and a 3 8 in wrench remove the two screws nuts that hold the flow meter bracket to the unit Figure137 7 Removetheflowmeter and supportplate Dis Assembly 1 Witha5 8 in wrench unscrewtheelbowfit...

Page 134: ...t and secure with the two screws nuts Figure 137 Note The semi circular cutout on the support plate fits under the oxygen tubing connector Note Make sure theflowmeterisinstalledperfectlyvertical 2 Re...

Page 135: ...fromtheelectrical outlet 3 WithaPhillipsscrewdriver unscrewthe elevenretaining screwsontherearutility panel Figure 139 4 Removetherearutilitypanel 5 WithaPhillipsscrewdriver removethe fourscrewsholdin...

Page 136: ...the alarm time delay relay out of the octal base Figure 142 4 Note An alignment tab on the time delay relay center post matches a slot in the octal base Figures 143 and 145 Making sure that the tab a...

Page 137: ...e 142 5 Mark all four wires on the base with the wire numbers shown in Figure 144 so that you can re connectthemcorrectly 6 WithaPhillipsscrewdriver dis connectall fourwiresfrom the base 7 WithaPhilli...

Page 138: ...entheelectronicscompartment refer to Page 57 4 Mark all four wires on the base with the wire numbers shown in Figure 147 so that youcanreconnectthemcorrectly 5 Pullallfourwiresofftheirterminals 6 With...

Page 139: ...r removethetwoscrews that hold the readout to the bracket Installation 1 Mount the bracket to the new readout with the two screws removed above Figure 148 2 Mount the readout bracket assembly to the p...

Page 140: ...s on the left should point up 3 Seatthepanelinplaceoverthefilter fanscompartment opening and turn all four panel knobs one quarter turn clockwise to lock the panel in place Note It is a good idea to t...

Page 141: ...ent refer to Page 58 Rear of filter fans compartment Unscrewtheelevenretainingscrewsand removetherearutilitypanel Figure139 3 Withautilityknife peeltheoldgasketoff Figures 151 and 152 4 With a razor b...

Page 142: ...e top or bottom clears the top or bottommountingbracket Figure153 3 Removethefilterfromtheunit 4 Fit the upper edge of the new filter to the upper filter bracket 5 Bendthefilterslightlyandfitthelowere...

Page 143: ...13 included in the Appendix to this manual CAUTION Wash your hands thoroughly after handling Sodalime Removal Sodalime Pan Figure 155 Sodalime Pan in Filter Fans Compartment 1 Openthefilter fanscompar...

Page 144: ...ool enough to touch without burning yourself 4 Carefully andwithoutspillingthecontents remove the Sodalime pan Figure 148 Place the pan where it will be safe and not accidentallyspilled Observethecaut...

Page 145: ...Hold the heater in position and mount the rear end to the mountingbracketwiththescrew nutremovedearlier Figure 156 2 Mount the front end of the heater to the mounting bracket withthescrew nutremovedea...

Page 146: ...o Page 74 4 Open the filter fans compartment refer to Page 58 5 Carefully andwithoutspillingthecontents removethe Sodalime pan Figure 155 Place the pan where it will be safeandnotaccidentallyspilled O...

Page 147: ...fan Installation 1 Plug the fan power cord into the new fan 2 Installthenewfanintothefanmountinggrillwiththefour screws removed earlier 3 Mountthefanmountinggrillontothepartitionwiththesix screws nut...

Page 148: ...136 SSCI Suburban Surgical Company Inc Chapter 5 Repairs Replacements Notes...

Page 149: ...ea in which oxygen is being used Before servicing or performing maintenance on this equipment make sure the oxygen supply is turned Off at the source Possibleproblemsarelistedbelow ICU will not turn o...

Page 150: ...ed without an RMAnumber If you were able to keep the shipping carton repack the unit into the carton Shipping the unit securely mounted to a pallet would be a good idea Iftheshippingcartonisnotavailab...

Page 151: ...k to see if either circuit breaker on the unit has tripped Refer to Re setting the Circuit Breakers on Page 60 CAUTION Before working on the electrical system make sure the unit is Off and the electri...

Page 152: ...ttern to when the circuit breaker trips For example does it happen only when you are using cooling This can give you a clue as to where in the ICU the problemlies Examinethecomponentsandwiringassociat...

Page 153: ...to Using Oxygen on Page 51 CAUTION If oxygen pressure flow rate and concentration are correctly set and the oxygen flow is still low you probably have a leak in the system Turn the ICU off and observe...

Page 154: ...operly Refer to Controlling Oxygen Flow Rate on Page 56 Third Is the set point on the oxygen concentration meter correctly set Refer to Using Oxygen on Page 51 Fourth Your solenoid valve may be defect...

Page 155: ...iod Third Check the set point setting on the oxygen concentration meter and the flow rate setting on the oxygen flow meter If these areincorrectlyset theICUmaybehavingdifficultysupplying oxygen fast e...

Page 156: ...on Page 59 Also make sure the four wires are securely connected to the octal base under the relay Third When the alarm on off switch is On the amber light in the switchshouldbeon Ifthislightdoesnotil...

Page 157: ...ed Reset them if necessary Refer to Re setting the Circuit Breakers on Page 60 CAUTION Before working on the electrical system make sure the unit is Off and the electric power cord un plugged Fourth C...

Page 158: ...Before working on the electrical system make sure the unit is Off and the electric power cord un plugged Fourth Check all wire connections behind the cooling on off switch on the thermostat and on the...

Page 159: ...t is a strong hint that a deeper problem exists in the system Third Check the fuse for the system and make sure it hasn t blown Replace it if necessary Refer to Replacing Floor Tempera ture Fuses on P...

Page 160: ...ear of the electronics compartment Figures 158 and 159 on Page 131 Make sure the connections are tight If the ICU fan wiring has been serviced lately make sure that the wires have been re connected co...

Page 161: ...electronics compartment Figures 158 and 159 on Page 131 Make sure the connections are tight If the ICU fan wiring has been serviced lately make sure that the wires have been re connected correctly Fo...

Page 162: ...First The battery is probably dead Refer to Page 62 and replace theAAAbattery in the readout Second If replacing the battery does not make the readout work the readout is probably bad Replace the digi...

Page 163: ...re working Refer to Circulating fan does not work on Page 149 Third Make sure that the air inlet grill and the air outlet grill Figure 3 on Page 9 are clear and unobstructed Fourth Make sure that your...

Page 164: ...he spiral cord between the fuel cell and the oxygen concentration meter may be loose Check the rear of the oxygen concentrationmeterandmakesurethespiralcordisfirmly connected Third One of the other wi...

Page 165: ...egal Intensive Care Unit Calibration knob will not move the calibration needle Thisisalmostalwaysthesymptomofanexhaustedfuelcellinthe oxygen sensor Replace the fuel cell Order P N 853396 and refer to...

Page 166: ...e come loose from the meter Refer to Figure 101 on Page 93 and make sure that both connections are in placeandtight Second Awire on the rear of the potentiometer may be broken off Figure 110 on Page 9...

Page 167: ...ugged First Check all wire connections behind the controls Make sure that all wire connections are correctly in place and secure Check for worn or burned wires which may be the source of a short circu...

Page 168: ...156 SSCI Suburban Surgical Company Inc Chapter 6 Troubleshooting Notes...

Page 169: ...ncerned individuals or post them in a readily viewed location Note Material Safety Data Sheets must be easily available to all persons who work with the Regal Intensive Care Unit MSDS No 005213 PageA...

Page 170: ...A 2 SSCI Suburban Surgical Company Inc Appendix Thispageleftblankintentionally...

Page 171: ...INFORMATION ON INGREDIENTS Material Volume CAS No OSHA PEL ACGIH TLV STEL Calcium hydroxide 73 1305 62 0 5 mg cubic meter 5 mg cubic meter Sodium hydroxide 4 1310 73 2 2 mg cubic meter 2 mg cubic met...

Page 172: ...OLS PERSONAL PROTECTION Eye Protection Safety goggles or glasses Protective Gloves PVC or rubber Respiratory Protection Nuisance dusk mask recommended Other Protective Equipment Safety shoes when hand...

Page 173: ...o Reactivity No Fire No SARA ANNUAL REPORT Not required 40 CFR PART 68 Mixture not listed TSCA Calcium hydroxide and sodium hydroxide are listed on the TSCA inventory OSHA Components of this mixture a...

Page 174: ...A 6 SSCI Suburban Surgical Company Inc Appendix Thispageleftblankintentionally...

Page 175: ...local Right To Know compliance and for other reasons 3 HAZARDSIDENTIFICATION EMERGENCY OVERVIEW Colorless volatile liquid with ethereal and faint sweetish odor Non flammable material Overexposure may...

Page 176: ...occasionally to facilitate irrigation Get medical attention if symptoms persist INHALATION Immediately remove to fresh air If breathing has stopped give artificial respiration Use oxygen as required p...

Page 177: ...have to be reported to Federal and or local authorities See Section 15 regarding reporting requirements 7 HANDLINGANDSTORAGE NORMAL HANDLING Always wear recommended personal protective equipment Avoi...

Page 178: ...should be worn High dose level warning signs are recommended for areas of principle exposure Provide eyewash stations and quick drench shower facilities at convenient locations For tank cleaning opera...

Page 179: ...r appropriate pressures Freshly abraded aluminum surfaces may cause strong exothermic reaction Chemically active metals potassium calcium powdered aluminum magnesium and zinc HAZARDOUS DECOMPOSITION P...

Page 180: ...rant recycling The information offered here is for the product as shipped Use and or alterations to the products such as mixing with other materials may significantly change the characteristics of the...

Page 181: ...rofluorocarbon 124 will be tested in subchronic developmental and chronic cancer studies Avoid breathing high concentrations of vapor Use with sufficient ventilation to keep employee exposure below re...

Page 182: ...e CPR FOREIGNINVENTORYSTATUS Canada Listed on DSL HCFC 22 and HFC 152a EU EINECS 2008719 HCFC 22 2008661 HFC 152a 2206296 HCFC 124 16 OTHER INFORMATION CURRENTISSUEDATE January 2000 PREVIOUSISSUEDATE...

Page 183: ...Inside back cover This page left blank intentionally...

Page 184: ...pany Inc 275 Twelfth Street Wheeling IL 60090 Phone 847 537 9320 Fax 847 537 9061 Toll Free 1 800 323 7366 Web www suburbansurgical com SSCI For more information on SSCI s fine line of products and ac...

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