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TS 800

English

7

During operation

With impending threat or emergency, 

immediately stop the engine – set the 

combi-slide / combi-lever /stop switch to 

STOP or 0.
Check for correct idling so that the 

abrasive wheel is no longer driven when 

the throttle trigger is released and 

comes to a complete halt.
Check and/or correct the idle setting 

regularly. Have the machine repaired by 

a STIHL servicing dealer if the abrasive 

wheel continues to turn nevertheless.
Keep clear the working area – bear in 

mind obstacles, holes and pitches.
Take care with slickness, moisture, 

snow, on slopes, on uneven terrain, etc. 

– risk of slipping!
Don not work while standing on a ladder 

– not at unstable places – not over your 

shoulder height – not with one hand only 

– risk of accident!
Ensure you always have a firm and safe 

footing.
Never work alone – stay always in 

earshot to other persons, who can 

render first aid in case of emergency.
Keep out further persons from the 

working area – maintain sufficiently large 

distance to additional persons to protect 

them from noise and flying objects.
Pay increased attention and caution with 

your ear defenders put-on – the 

perception of noise of potential danger 

(shouts, signal sounds, etc.) is 

restricted.
Take a break before it is too late.

Work calmly and carefully – in daylight 

conditions and only when visibility is 

good. Work with particular care, do not 

endanger others.

Ensure proper ventilation when working 

in trenches, hollows or similar locations 

– risk of fatal injury from breathing toxic 

fumes!
With sick feeling, headache, eye defect 

(for example, shrinking field of vision), 

hearing impairment, dizziness, fading 

powers of concentration, stop working 

immediately – such symptoms may be 

caused, among others, by high exhaust 

gas concentration – risk of accident!
No smoking when working with or near 

the machine - risk of fire!
If the engine-driven device has been 

exposed to stress due to improper use 

(e. g. impact of force by blow and crash), 

test the device for safe-to-operate 

condition before continuing work, in 

every case – see also "Before start-up". 

Check the fuel system for leaks and 

make sure the safety devices are 

working properly. Do not continue 

operating the machines if damaged. In 

case of doubt, have the unit checked by 

your servicing dealer.

Do not work with the acceleration lever 

in the starting throttle position – with that 

position of the acceleration lever, the 

engine speed cannot be controlled.
Never touch a rotating abrasive wheel 

with your hand or any other part of your 

body.
Check the work area. Avoid danger due 

to damage to pipes and electric power 

lines.
The machine must not be used in the 

vicinity of flammable substances and 

combustible gases.
Do not cut into pipes, metal tanks or 

other containers if you are not sure that 

they do not contain any volatile or 

inflammable substances.
Never leave the machine unattended 

with the engine running. Stop the engine 

before leaving the machine unattended 

(e. g. for breaks).
Before putting the cut-off machine down 

on the ground:

Switch off the engine

Wait until the abrasive wheel has 

come to a standstill or brake the 

abrasive wheel until it comes to a 

standstill by carefully touching a 

hard surface (e.g., concrete slab)

Your power tool produces 

toxic exhaust fumes as 

soon as the engine is 

running. These gases 

may be colorless and 

odorless and may contain 

unburnt hydrocarbons 

and benzene. Never work 

with the engine-driven 

device in closed or poorly 

vented rooms – even not 

with devices equipped 

with a catalyst.

Repeatedly inspect the 

abrasive wheel – replace 

the wheel if there are visi

-

ble cracks, buckling or 

other damages (for 

example, overheating) 

due to breakage – risk of 

accident!

Summary of Contents for Cutquik TS 800

Page 1: ...STIHL TS 800 Instruction Manual...

Page 2: ......

Page 3: ...ree use of the product Please contact your dealer or our sales company if you have any queries concerning this product Your Dr Nikolas Stihl Guide to Using this Manual 2 Safety Precautions and Working...

Page 4: ...ions As for employers within the European Community the provision 2009 104 EC is binding Safety and health protection with the use of machines and devices by employees at work Anyone using the engine...

Page 5: ...ased risk of accidents and damage to the machine Do not modify the device otherwise the safety may be endangered STIHL excludes all liability for personal injury and damage to property caused while us...

Page 6: ...ually and fuel does not splash out The machine may only be refuelled in a well ventilated place If fuel has been spilled clean immediately the engine driven device prevent your clothes from being cont...

Page 7: ...expiration date where resin abrasive wheels are concerned Fitting abrasive wheels Inspect the spindle of the of the parting off grinder Do not work with a device whose spindle is damaged risk if accid...

Page 8: ...ngle person only do not allow any person to stay within the working area nor with starting Do not drop start the engine start as described in the Instruction Manual After releasing the acceleration le...

Page 9: ...gas concentration risk of accident No smoking when working with or near the machine risk of fire If the engine driven device has been exposed to stress due to improper use e g impact of force by blow...

Page 10: ...wist or push into the cut Avoid wedge effect the severed part must not brake the abrasive wheel Always be aware that the object to be cut may move and other factors may cause the cut to close and jam...

Page 11: ...es for example with a hammer When applying diamond coated abrasive wheels take a wet cut for example use the STIHL water connector Depending on the version resin abrasive wheels are only suitable for...

Page 12: ...ntrol stop switch to STOP or 0 before turning the engine over on the starter with the spark plug boot removed or the spark plug unscrewed Do not service or store the machine near a naked flame risk of...

Page 13: ...be secured so it cannot roll or slip off Must be prevented from vibrating Severed parts With openings recesses etc the sequence of the cuts is important Always make the last cut so that the abrasive...

Page 14: ...eration for small corrections of direction do not tilt the abrasive wheel but always position it anew instead if necessary leave small ridges that hold the part that is to be separated in position Bre...

Page 15: ...cut once all bottom and lateral cuts have been made N Last cut always from the top approx 15 of the pipe circumference Concrete pipe cut recess Sequence of cuts 1 to 4 is important N First cut hard t...

Page 16: ...ions for wet applications The proper selection and use of composite resin cutting wheels ensures economical use and avoids accelerated wear The product code which appears on the label and on the packa...

Page 17: ...of the cut off machine is necessary for a long service life and efficient functioning of the diamond abrasive wheel Using the abrasive wheel on a cut off machine with a faulty spindle bearing can lead...

Page 18: ...edges with abrasive wheels for stone Sharpen abrasive wheels for stone by briefly cutting through abrasive materials replace abrasive wheel for asphalt with a new one poor cutting performance high se...

Page 19: ...wheel to do this briefly cut through abrasive material such as e g sandstone aerated concrete or asphalt Addition of water prevents the formation of built up edges If work continues with dull segments...

Page 20: ...are fastened to the belt guard so that they are secured against loss Removing the V belt guard N Remove the V belt guard 1 and remove the poly V belt from the front pulley N Remove the support with g...

Page 21: ...nt range A must be limited by the stop pin Continue as described in the chapter Tensioning the ribbed V belt Inboard mounting N Disassemble the abrasive wheel see Fitting replacing an abrasive wheel N...

Page 22: ...ch over the tensioning nut as illustrated WARNING The tensioning nut is spring loaded hold the combination wrench securely N Turn the tensioning nut clockwise approx 1 8 turn the tensioning nut will b...

Page 23: ...tion wrench until the locking pin 1 engages in a bore behind the guard Removing a cutting wheel N Use the combination wrench to loosen and remove the hexagon head screw 2 N Remove the front thrust was...

Page 24: ...ble fuels or lubricants or mix ratios other than those specified may result in serious damage to the engine Poor quality gasoline or engine oil may damage the engine sealing rings hoses and the fuel t...

Page 25: ...to 2 years without any problems N Thoroughly shake the mixture in the canister before fueling your machine WARNING Pressure may build up in the canister open it carefully N Clean the fuel tank and ca...

Page 26: ...urn until it engages properly Change the fuel pick up body every year N Drain the fuel tank N Pull the fuel pick up body out of the tank with a hook and disconnect it from the hose N Connect a new fue...

Page 27: ...l you feel it engage then give it a brisk strong pull do not pull out the starter rope all the way NOTICE Do not let the starter grip snap back it may break Guide it back into the housing in the oppos...

Page 28: ...fuel pump bulb 7 10 times even if it is full of fuel N Set the choke lever in accordance with the engine temperature N Restart the engine Basic information The average filter life is more than 1 year...

Page 29: ...ed limit The carburetor comes from the factory with a standard setting The carburetor has been adjusted for optimum performance and fuel efficiency in all operating states Preparing the machine N Swit...

Page 30: ...cing dealer Speed erratic when idling poor acceleration despite adjustment to LA setting The idle setting is too lean N Turn the low speed adjusting screw L approx 1 4 turn counterclockwise until the...

Page 31: ...efit the spark arresting screen in reverse order of steps Spark arresting screen fastened with screw N Remove screw 1 N Pull out spark arresting screen 2 with a suitable tool N Clean the soiled spark...

Page 32: ...ter rope observe the following points N Pull the starter rope only in the direction specified N Do not pull the rope over the edge of the guide bushing N Do not pull out the rope more than specified N...

Page 33: ...arm and insert it in the front poly V belt pulley 8 on the engine N Fit the starter cover N Position the support with guard against the cast arm N Fit the poly V belt in the front poly V belt pulley 9...

Page 34: ...ance with the regulations and having regard for the environment N Run the engine until the carburetor is dry this helps to prevent the carburetor diaphragms sticking together N Remove the abrasive whe...

Page 35: ...resent Check X Have repaired by a specialist dealer1 X Fuel pickup body in fuel tank Check X Replace X X X Fuel tank Clean X Poly V belt Clean retension X X Replace X X Air filter all filter component...

Page 36: ...lace X 1 STIHL recommends STIHL servicing dealers 2 present only in some countries The following maintenance intervals apply in normal operating conditions The specified intervals must be shortened ac...

Page 37: ...usting lever 11 Abrasive wheel 12 Front thrust washer 13 Muffler 14 Spark arresting screen present only in some countries 15 Handlebar 16 Decompression valve 17 Cap for spark plug boot 18 Choke lever...

Page 38: ...tank mounting kit Pressurized water tank Cutting direction indicator Set of wheels Ask your STIHL servicing dealer for current information about this and other special accessories Specifications Disp...

Page 39: ...STIHL for this power tool or are technically identical Only use high quality replacement parts in order to avoid the risk of accidents and damage to the machine STIHL recommends the use of original S...

Page 40: ...www stihl com 04585728321C 0458 572 8321 C 0458 572 8321 C AUS G...

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