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TS 800

English

6

Both the accelerator lever and its 

locking to move smoothly – the 

accelerator lever has automatically 

to return to its idle run position.

Slide control / master control / stop 

switch must move easily to 

STOP or 0

Check that the spark plug boot is 

secure. A loose boot can lead to 

flying sparks which may ignite the 

escaping fuel/air mixture – risk of 

fire!

Never attempt to modify the controls 

or safety devices in any way

Keep the handles clean, dry and 

free of oil as well as dirt – important 

for safe guiding of the parting-off 

grinder.

For wet applications, provide 

sufficient water

The machine should only be used if it is 

in good working order – risk of accident!

Starting the engine

Move at least 3 meters away from the 

place at which the machine was refueled 

and never start the machine in enclosed 

spaces.
On even ground, ensure a firm and 

secure footing and hold the engine-

driven device firmly – the abrasive wheel 

must not touch any objects or the ground 

and must not be in cutting action.
The abrasive wheel may begin to rotate 

as soon as the machine is started

The engine-driven device is operated by 

a single person only – do not allow any 

person to stay within the working area – 

nor with starting.
Do not drop-start the engine – start as 

described in the Instruction Manual.
After releasing the acceleration lever, 

the abrasive wheel keeps on running for 

a while – danger of injury due to slowing 

down!

Holding and controlling the machine

The cut-off machine may only be used 

for hand-held cutting or when mounted 

on a STIHL cut-off machine cart.

Hand-held cutting

Always hold the machine firmly with both 

hands: Right hand on the rear handle – 

even if you are left-handed. To ensure 

reliable control, wrap your thumbs tightly 

around the handlebar and handle.

When a cut-off machine with an abrasive 

wheel rotating is moved in the direction 

of the arrow, a force is produced which 

causes the machine to tip sideways.
The object to be parted-off has to be 

firmly supported. Always guide the 

device towards the workpiece – never in 

reverse.

Cut-off machine cart
STIHL cut-off machines can be mounted 

onto a STIHL cut-off machine cart.

Guard

The adjustment range of the guard is 

determined by a stop pin. Never push 

the guard over the stop pin.

Set the abrasive wheel guard correctly: 

Guide particles of material away from 

the user and machine.
Note the direction of flight of the 

removed particles of material.

002BA549 AM

180BA022 KN

002BA550 AM

Summary of Contents for Cutquik TS 800

Page 1: ...STIHL TS 800 Instruction Manual...

Page 2: ......

Page 3: ...ree use of the product Please contact your dealer or our sales company if you have any queries concerning this product Your Dr Nikolas Stihl Guide to Using this Manual 2 Safety Precautions and Working...

Page 4: ...ions As for employers within the European Community the provision 2009 104 EC is binding Safety and health protection with the use of machines and devices by employees at work Anyone using the engine...

Page 5: ...ased risk of accidents and damage to the machine Do not modify the device otherwise the safety may be endangered STIHL excludes all liability for personal injury and damage to property caused while us...

Page 6: ...ually and fuel does not splash out The machine may only be refuelled in a well ventilated place If fuel has been spilled clean immediately the engine driven device prevent your clothes from being cont...

Page 7: ...expiration date where resin abrasive wheels are concerned Fitting abrasive wheels Inspect the spindle of the of the parting off grinder Do not work with a device whose spindle is damaged risk if accid...

Page 8: ...ngle person only do not allow any person to stay within the working area nor with starting Do not drop start the engine start as described in the Instruction Manual After releasing the acceleration le...

Page 9: ...gas concentration risk of accident No smoking when working with or near the machine risk of fire If the engine driven device has been exposed to stress due to improper use e g impact of force by blow...

Page 10: ...wist or push into the cut Avoid wedge effect the severed part must not brake the abrasive wheel Always be aware that the object to be cut may move and other factors may cause the cut to close and jam...

Page 11: ...es for example with a hammer When applying diamond coated abrasive wheels take a wet cut for example use the STIHL water connector Depending on the version resin abrasive wheels are only suitable for...

Page 12: ...ntrol stop switch to STOP or 0 before turning the engine over on the starter with the spark plug boot removed or the spark plug unscrewed Do not service or store the machine near a naked flame risk of...

Page 13: ...be secured so it cannot roll or slip off Must be prevented from vibrating Severed parts With openings recesses etc the sequence of the cuts is important Always make the last cut so that the abrasive...

Page 14: ...eration for small corrections of direction do not tilt the abrasive wheel but always position it anew instead if necessary leave small ridges that hold the part that is to be separated in position Bre...

Page 15: ...cut once all bottom and lateral cuts have been made N Last cut always from the top approx 15 of the pipe circumference Concrete pipe cut recess Sequence of cuts 1 to 4 is important N First cut hard t...

Page 16: ...ions for wet applications The proper selection and use of composite resin cutting wheels ensures economical use and avoids accelerated wear The product code which appears on the label and on the packa...

Page 17: ...of the cut off machine is necessary for a long service life and efficient functioning of the diamond abrasive wheel Using the abrasive wheel on a cut off machine with a faulty spindle bearing can lead...

Page 18: ...edges with abrasive wheels for stone Sharpen abrasive wheels for stone by briefly cutting through abrasive materials replace abrasive wheel for asphalt with a new one poor cutting performance high se...

Page 19: ...wheel to do this briefly cut through abrasive material such as e g sandstone aerated concrete or asphalt Addition of water prevents the formation of built up edges If work continues with dull segments...

Page 20: ...are fastened to the belt guard so that they are secured against loss Removing the V belt guard N Remove the V belt guard 1 and remove the poly V belt from the front pulley N Remove the support with g...

Page 21: ...nt range A must be limited by the stop pin Continue as described in the chapter Tensioning the ribbed V belt Inboard mounting N Disassemble the abrasive wheel see Fitting replacing an abrasive wheel N...

Page 22: ...ch over the tensioning nut as illustrated WARNING The tensioning nut is spring loaded hold the combination wrench securely N Turn the tensioning nut clockwise approx 1 8 turn the tensioning nut will b...

Page 23: ...tion wrench until the locking pin 1 engages in a bore behind the guard Removing a cutting wheel N Use the combination wrench to loosen and remove the hexagon head screw 2 N Remove the front thrust was...

Page 24: ...ble fuels or lubricants or mix ratios other than those specified may result in serious damage to the engine Poor quality gasoline or engine oil may damage the engine sealing rings hoses and the fuel t...

Page 25: ...to 2 years without any problems N Thoroughly shake the mixture in the canister before fueling your machine WARNING Pressure may build up in the canister open it carefully N Clean the fuel tank and ca...

Page 26: ...urn until it engages properly Change the fuel pick up body every year N Drain the fuel tank N Pull the fuel pick up body out of the tank with a hook and disconnect it from the hose N Connect a new fue...

Page 27: ...l you feel it engage then give it a brisk strong pull do not pull out the starter rope all the way NOTICE Do not let the starter grip snap back it may break Guide it back into the housing in the oppos...

Page 28: ...fuel pump bulb 7 10 times even if it is full of fuel N Set the choke lever in accordance with the engine temperature N Restart the engine Basic information The average filter life is more than 1 year...

Page 29: ...ed limit The carburetor comes from the factory with a standard setting The carburetor has been adjusted for optimum performance and fuel efficiency in all operating states Preparing the machine N Swit...

Page 30: ...cing dealer Speed erratic when idling poor acceleration despite adjustment to LA setting The idle setting is too lean N Turn the low speed adjusting screw L approx 1 4 turn counterclockwise until the...

Page 31: ...efit the spark arresting screen in reverse order of steps Spark arresting screen fastened with screw N Remove screw 1 N Pull out spark arresting screen 2 with a suitable tool N Clean the soiled spark...

Page 32: ...ter rope observe the following points N Pull the starter rope only in the direction specified N Do not pull the rope over the edge of the guide bushing N Do not pull out the rope more than specified N...

Page 33: ...arm and insert it in the front poly V belt pulley 8 on the engine N Fit the starter cover N Position the support with guard against the cast arm N Fit the poly V belt in the front poly V belt pulley 9...

Page 34: ...ance with the regulations and having regard for the environment N Run the engine until the carburetor is dry this helps to prevent the carburetor diaphragms sticking together N Remove the abrasive whe...

Page 35: ...resent Check X Have repaired by a specialist dealer1 X Fuel pickup body in fuel tank Check X Replace X X X Fuel tank Clean X Poly V belt Clean retension X X Replace X X Air filter all filter component...

Page 36: ...lace X 1 STIHL recommends STIHL servicing dealers 2 present only in some countries The following maintenance intervals apply in normal operating conditions The specified intervals must be shortened ac...

Page 37: ...usting lever 11 Abrasive wheel 12 Front thrust washer 13 Muffler 14 Spark arresting screen present only in some countries 15 Handlebar 16 Decompression valve 17 Cap for spark plug boot 18 Choke lever...

Page 38: ...tank mounting kit Pressurized water tank Cutting direction indicator Set of wheels Ask your STIHL servicing dealer for current information about this and other special accessories Specifications Disp...

Page 39: ...STIHL for this power tool or are technically identical Only use high quality replacement parts in order to avoid the risk of accidents and damage to the machine STIHL recommends the use of original S...

Page 40: ...www stihl com 04585728321C 0458 572 8321 C 0458 572 8321 C AUS G...

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