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11

INSTALLATION (Continued)

FAN TIME DELAY CONTROL (OPTIONAL)
Leads from the fan time delay control are factory wired to 
the junction box (when ordered as an optional component). 
The fan time delay control is a time delay relay 
(approximately 45 seconds ON, 65 seconds OFF).  
The fan time delay control is rated at 17 amps.

NOTICE: The start-up fan delay should not exceed 90 
seconds from a cold start.

IMPORTANT: For all wiring connections, refer to the 
wiring diagram shipped with your unit (either affi xed 
to the side jacket or enclosed in the installation 
instructions envelope). Should any original wire 
supplied with the heater have to be replaced, it must 
be replaced with wiring material having a temperature 
rating of at least 105°C.

Should any high limit wires have to be replaced,         
they must be replaced with wiring material having         
a temperature rating of 200°C minimum.

COMBUSTION AIR PIPING

 Never operate duct furnaces 

without combustion air and fl ue gas piping in 
place, or severe personal injury or death may 
occur!

CARBON MONOXIDE! 

Your venting system must not be blocked by any 
snow, snow drifts, or any foreign matter. Inspect 
your venting system to ensure adequate 
ventilation exists at all times! Failure to heed 
these warnings could result in Carbon Monoxide 
Poisoning (symptoms include grogginess, 
lethargy, inappropriate tiredness, or flu-like 
symptoms).

1.  The combustion air system installation must be in 

accordance with the latest edition of National Fuel 
Gas Code-NFPA 54, ANSI Z223.1 National Fuel Gas 
Code.  In Canada, installation must be in accordance 
with CGA-B149.1 “Installation Code for Natural Gas 
Burning Appliances and Equipment” or CGA-B149.2 
“Installation Code for Propane Burning Appliances 
and Equipment”.

2.  A Breidert Type L or Fields inlet cap furnished by the 

customer, must be installed at the termination point 
of the combustion air system, Figures 8 & 9.  

NOTICE: The top of the cap is to be no less than 12 
inches from the top of the exhaust vent cap. See 
Figures 8 & 9.

3.  Each duct furnace MUST have its own combustion 

air system. It MUST NOT be connected to other air 
intake systems.

4.  Use single wall pipe constructed of 26 gauge 

galvanized steel, or material of equivalent durability 
and corrosion resistance for the combustion air 
system. For installations in Canada, use pipe 
constructed from .025 inch thick aluminum or 0.018 
inch thick stainless steel. 

 Never use a pipe of a diameter 

other than that specifi ed in Table 1, (“D” dia. fl ue 
opening)! Never use PVC/ABS or other non-
metalic pipe for venting! To do so may result in 
serious damage to the unit, or severe personal 
injury or death!

5.  Long runs of single wall combustion air piping passing 

through an unheated space may require insulating        
if condensation becomes noticeable.

6.  The combustion air system must be installed to 

prevent collection of condensate. Pitch horizontal 
pipes downward 

1

/

4

 inch per foot (21mm/m) toward 

the inlet cap to facilitate drainage. Vertical combustion 
air pipes should be arranged as depicted in Figure 9.

7.  The equivalent length of the combustion air system 

must not be less than 5 feet (1.5m) and must not 
exceed 50 feet (15.2m).  Equivalent length is the total 
length of straight sections PLUS 15 feet (4.6m) for 
each 90 elbow and 5 feet (1.5m) for each 45 elbow.

NOTICE: For optimum performance, keep the 
combustion air system as straight as possible.

8.  Each slip joint must be secured with at least  three 

corrosion resistant screws.  Two full turns of 3M #425 
Aluminum Foil Tape or its equivalent must be used to 
seal each joint. General Electric RTV-108, Dow-
Corning RTV-732, or an equivalent, may be used 
instead of the tape.

9.  For horizontal combustion air systems longer than 5 

feet (1.5m), the system must be supported from 
overhead building structures at 3 foot (1m) intervals.

EXHAUST VENTING

 Never operate duct furnaces 

without combustion air and fl ue gas piping in 
place, or severe personal injury or death may 
occur!

1.  Vent system installation must be in accordance with 

the latest edition of National Fuel Gas Code-NFPA 
54, ANSI Z223.1 National Fuel Gas Code. In 
Canada, installation must be in accordance with 
CGA-B149.1 “Installation Code for Natural Gas 
Burning Appliances and Equipment” or CGA-B149.2 
“Installation Code for Propane Burning Appliances 
and Equipment”.

2.  A Breidert Type L or Fields vent cap furnished by the 

customer, must be installed at the termination point 
of the vent system, Figures 8 & 9.

Summary of Contents for QVSD-100

Page 1: ...e This equipment has been test fired and inspected It has been shipped free from defects from our factory However during shipment and installation problems such as loose wires leaks or loose fasteners...

Page 2: ...00 feet 610m above sea level derate the input by 4 for each 1 000 feet 305m rise above sea level Special orifices are required for installations above 2 000 feet When units are installed in Canada any...

Page 3: ...eral safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealt...

Page 4: ...664 603 645 127 103 225 28 7 8 26 1 2 28 1 8 5 3 4 1 2 or 3 4 246 733 673 714 127 116 250 31 5 8 29 1 4 30 7 8 5 3 4 1 2 or 3 4 266 803 743 784 127 121 300 37 1 8 34 3 4 36 3 8 6 3 4 1 2 or 3 4 305 94...

Page 5: ...7 0 873 50 0 02 3 930 11 0 48 250 250 125 200 2 056 90 0 09 9 251 20 1 96 73 2 36 6 58 6 0 970 50 0 02 4 366 11 0 49 300 300 150 240 2 467 90 0 10 11 101 20 2 00 87 8 43 9 70 3 1 164 50 0 02 5 240 11...

Page 6: ...nce purposes AIRCRAFT HANGARS Separated Combustion Duct Furnaces must be installed in aircraft hangars as follows Duct furnaces must be at least 10 feet 3 05m above the upper surface of wings or engin...

Page 7: ...ents AIR FLOW The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Figure 2 Recommended Design for Field Installation of Ductwork for...

Page 8: ...res 6 and 7 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions Mount the...

Page 9: ...9 Figure 6 Standard Wiring Diagram for Unit with Honeywell Ignition System...

Page 10: ...10 Figure 7 Standard Wiring Diagram for Unit with Johnson Ignition System...

Page 11: ...Use single wall pipe constructed of 26 gauge galvanized steel or material of equivalent durability and corrosion resistance for the combustion air system For installations in Canada use pipe construc...

Page 12: ...uivalent must be used to seal each joint General Electric RTV 108 Dow Corning RTV 732 or an equivalent may be used instead of the tape 9 For horizontal vent systems longer than 5 feet 1 5m the system...

Page 13: ...13 CAT 2766 CAT 2767 CAT 2765 Figure 8A Horizontal Intake Vent Locations Figure 9 Vertical Vent Installation Figure 9A Horizontal Vent Installation...

Page 14: ...ws 1 Find cu ft hr by using the following formula Input Cu ft hr BTU Cu ft 2 Refer to table 4 Match Length of Pipe in Feet with appropriate Gas Input Cu Ft Hr figure This figure can then be matched to...

Page 15: ...ce A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing The manual shutoff valve must be located external to the jacket See Fig...

Page 16: ...Intermittent Pilot Ignition BURNER DRAWER COMMON PARTS 1 MAIN BURNERS 2 BURNER MANIFOLD 3 AIR SHUTTERS 4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS 8A MAIN GAS VALVE HO...

Page 17: ...RILL GAS INPUT RATE Never overfire the duct furnace as this may cause unsatisfactory operation or shorten the life of the heater Check the gas input rate as follows Refer to General Safety Information...

Page 18: ...rature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions INITIAL LIGHTING 1...

Page 19: ...pplied with your unit MAINTENANCE PERIODIC SERVICE Open all disconnect switches and secure in that position before servicing unit Failure to do so may result in personal injury or death from electrica...

Page 20: ...18 Tubing Aluminum Formation 19 Male Connector 20 Locknut 21 Hole Plug 22 Pressure Switch Cover 23 Drill Screw 24 Junction Box Base 25 Relay Purge NOTES 1 For item No 6 use counter clockwise rotation...

Page 21: ...ice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Refer to Operation 3 Replace orifice 4 Reset manifold pressure Refer to Operation Replace regulator section of combinatio...

Page 22: ...hermostat 3 Check wiring diagrams 4 Check operation at valve Look for short such as staples piercing thermostat wiring and correct 5 Replace gas valve 6 Refer to Operation Table 7 Troubleshooting Guid...

Page 23: ...onnections 2 Adjust thermostat for longer cycles Refer to Operation 3 Check for proper air supply across heat exchanger 4 Relocate thermostat do not mount thermostat on unit 5 Eliminate drafts Refer t...

Page 24: ...ay is defective and must be replaced If 24V in not present check wiring per wiring diagrams 1 Be sure ventor relay heater terminals are connected per diagrams 2 Replace ventor motor 3 Check motor amps...

Page 25: ...k motor voltage with fan running Should be 115 volts AC 3 Refer to Operation 1 Close thermostat contacts 2 Check for 24V across 24V terminals of S8600 3 Set gap to 0 1 4 Replace pilot assembly 1 Check...

Page 26: ...val or reinstallation of the Product c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 Thi...

Page 27: ...27...

Page 28: ...equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Chec...

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