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GENERAL SAFETY INFORMATION

Use only the fuel for which the duct furnace is designed 
(see rating plate). Using LP gas in a heater that requires 
natural gas, of vice versa, will create risk of gas leaks, 
carbon monoxide poisoning, and explosion.

 Do not attempt to convert furnace 

for use with a fuel other than the one intended. 
Such conversion is dangerous, as it will create 
the risks previously listed.

Make certain that the power source conforms to the 
electrical requirements of the furnace.

 Do not depend upon a thermostat 

or other switch as sole means of disconnecting 
power when installing or servicing duct furnace. 
Always disconnect power at main circuit breaker 
as described above. Failure to do so could result 
in electrical shock.

Special attention must be given to any grounding 
information pertaining to this duct furnace. To prevent 
the risk of electrocution, the furnace must be securely 
and adequately grounded. This should be accomplished 
by connecting a ground conductor between the service 
panel and the furnace. To ensure a proper ground, the 
grounding means must be tested by a qualifi ed electrician.

Do not insert fi ngers or foreign objects into furnace or its 
air moving device. Do not block or tamper with the heater 
in any manner while in operation, or just after it has been 
turned off, as some parts maybe hot enough to cause 
injury.

This furnace is intended for general heating applications 
ONLY. It must NOT be used in potentially dangerous 
locations such as fl ammable, explosive, chemical-laden, 
or wet atmospheres.

In cases in which property damage may result from 
malfunction of the fur nace, a back-up system or 
temperature sensitive alarm should be used.

 The open end of piping systems being 

purged shall not discharge into areas where there 
are sources of ignition or into confi ned  spaces 
UNLESS precautions are taken as follows: (1) by 
ventilation of the space, (2) control of the purging 
rate, (3) elimination of all hazardous conditions.  All 
precautions must be taken to perform this operation 
in a safe manner!

Unless otherwise specifi ed, the following conversions 
may be used for calculating SI unit measurements:
1 foot = 0.305 m      
1 inch = 25.4 mm
1 gallon = 3.785 L
1 pound = 0.453kg
1 psig = 6.894 kPa
1 cubic foot = 0.028m

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 Failure to comply with the general 

safety information may result in extensive 
property damage, severe personal injury, or 
death!

 This product must be installed by 

a licensed plumber or gas fi tter when installed 
within the Commonwealth of Massachusetts.

Installation must be in accordance with local codes, or 
in absence of local codes, with the latest edition of ANSI 
Standard Z223.1 (N.F.P.A. No. 54) National Fuel 
Gas Code. All of the ANSI and NFPA Standards referred 
to in these installation instructions are those that were 
applicable at the time the design of this appliance was 
certified. The ANSI Standards are available from the 
American National Standards Institute, Inc., 11 West 
42nd Street, New York, NY  10036 or www.ansi.org. 
The NFPA Standards are available from the National 
Fire Protection Association, Batterymarch Park, Quincy, 
MA 02269. These duct furnaces are designed for use in 
airplane hangars when installed in accordance with 
ANSI/NFPA No. 409, and in public garages when 
installed in accordance with NFPA No. 88A and NFPA 
No. 88B.

If installed in Canada, the installation must conform with 
local building codes, or in the absence of local building 
codes, with CGA-B149.1 “Installation Codes for Natural 
Gas Burning Appliances and Equipment” or CGA-B149.2 
“Installation Codes for Propane Gas Burning Appliances 
and Equipment.” These duct furnaces have been designed 
and certifi ed to comply with CGA 2.6. Also see sections 
on installation in AIRCRAFT HANGARS and PUBLIC 
GARAGES.

 Do not alter the duct furnace in 

any way, or damage to the unit and/or severe 
personal  injury or death may occur!

 Never service any component 

without fi rst disconnecting all electrical and gas 
supplies to the unit, or severe personal injury or 
death may occur!

 Ensure that all power sources conform 

to the requirements of the duct furnace, or damage 
to the unit will result!

Follow installation instructions CAREFULLY to avoid 
creating unsafe conditions. All wiring should be done 
and checked by a qualifi ed electrician, using copper wire 
only. All external wiring must conform to applicable local 
codes, and to the latest edition of the National Electric 
Code, ANSI/NFPA No. 70. All gas connections should be 
made and leak-tested by a suitably qualifi ed individual, 
per instructions in this manual.

Also follow procedures listed on the “Gas Equipment 
Start-Up” sheet located in this manual.

1000 BTU/cu. ft. = 37.5 MJ/m

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1000 BTU per hour = 0.293 kW
1 inch water column = 0.249 kPa
liter/second = CFM x 0.472
meter/second = FPM ÷ 196.8

Summary of Contents for QVSD-100

Page 1: ...e This equipment has been test fired and inspected It has been shipped free from defects from our factory However during shipment and installation problems such as loose wires leaks or loose fasteners...

Page 2: ...00 feet 610m above sea level derate the input by 4 for each 1 000 feet 305m rise above sea level Special orifices are required for installations above 2 000 feet When units are installed in Canada any...

Page 3: ...eral safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealt...

Page 4: ...664 603 645 127 103 225 28 7 8 26 1 2 28 1 8 5 3 4 1 2 or 3 4 246 733 673 714 127 116 250 31 5 8 29 1 4 30 7 8 5 3 4 1 2 or 3 4 266 803 743 784 127 121 300 37 1 8 34 3 4 36 3 8 6 3 4 1 2 or 3 4 305 94...

Page 5: ...7 0 873 50 0 02 3 930 11 0 48 250 250 125 200 2 056 90 0 09 9 251 20 1 96 73 2 36 6 58 6 0 970 50 0 02 4 366 11 0 49 300 300 150 240 2 467 90 0 10 11 101 20 2 00 87 8 43 9 70 3 1 164 50 0 02 5 240 11...

Page 6: ...nce purposes AIRCRAFT HANGARS Separated Combustion Duct Furnaces must be installed in aircraft hangars as follows Duct furnaces must be at least 10 feet 3 05m above the upper surface of wings or engin...

Page 7: ...ents AIR FLOW The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Figure 2 Recommended Design for Field Installation of Ductwork for...

Page 8: ...res 6 and 7 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions Mount the...

Page 9: ...9 Figure 6 Standard Wiring Diagram for Unit with Honeywell Ignition System...

Page 10: ...10 Figure 7 Standard Wiring Diagram for Unit with Johnson Ignition System...

Page 11: ...Use single wall pipe constructed of 26 gauge galvanized steel or material of equivalent durability and corrosion resistance for the combustion air system For installations in Canada use pipe construc...

Page 12: ...uivalent must be used to seal each joint General Electric RTV 108 Dow Corning RTV 732 or an equivalent may be used instead of the tape 9 For horizontal vent systems longer than 5 feet 1 5m the system...

Page 13: ...13 CAT 2766 CAT 2767 CAT 2765 Figure 8A Horizontal Intake Vent Locations Figure 9 Vertical Vent Installation Figure 9A Horizontal Vent Installation...

Page 14: ...ws 1 Find cu ft hr by using the following formula Input Cu ft hr BTU Cu ft 2 Refer to table 4 Match Length of Pipe in Feet with appropriate Gas Input Cu Ft Hr figure This figure can then be matched to...

Page 15: ...ce A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing The manual shutoff valve must be located external to the jacket See Fig...

Page 16: ...Intermittent Pilot Ignition BURNER DRAWER COMMON PARTS 1 MAIN BURNERS 2 BURNER MANIFOLD 3 AIR SHUTTERS 4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS 8A MAIN GAS VALVE HO...

Page 17: ...RILL GAS INPUT RATE Never overfire the duct furnace as this may cause unsatisfactory operation or shorten the life of the heater Check the gas input rate as follows Refer to General Safety Information...

Page 18: ...rature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions INITIAL LIGHTING 1...

Page 19: ...pplied with your unit MAINTENANCE PERIODIC SERVICE Open all disconnect switches and secure in that position before servicing unit Failure to do so may result in personal injury or death from electrica...

Page 20: ...18 Tubing Aluminum Formation 19 Male Connector 20 Locknut 21 Hole Plug 22 Pressure Switch Cover 23 Drill Screw 24 Junction Box Base 25 Relay Purge NOTES 1 For item No 6 use counter clockwise rotation...

Page 21: ...ice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Refer to Operation 3 Replace orifice 4 Reset manifold pressure Refer to Operation Replace regulator section of combinatio...

Page 22: ...hermostat 3 Check wiring diagrams 4 Check operation at valve Look for short such as staples piercing thermostat wiring and correct 5 Replace gas valve 6 Refer to Operation Table 7 Troubleshooting Guid...

Page 23: ...onnections 2 Adjust thermostat for longer cycles Refer to Operation 3 Check for proper air supply across heat exchanger 4 Relocate thermostat do not mount thermostat on unit 5 Eliminate drafts Refer t...

Page 24: ...ay is defective and must be replaced If 24V in not present check wiring per wiring diagrams 1 Be sure ventor relay heater terminals are connected per diagrams 2 Replace ventor motor 3 Check motor amps...

Page 25: ...k motor voltage with fan running Should be 115 volts AC 3 Refer to Operation 1 Close thermostat contacts 2 Check for 24V across 24V terminals of S8600 3 Set gap to 0 1 4 Replace pilot assembly 1 Check...

Page 26: ...val or reinstallation of the Product c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 Thi...

Page 27: ...27...

Page 28: ...equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Chec...

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