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14

GAS PIPING

NOTICE: See General Safety Information section for 
English/Metric unit conversion factors.

NOTICE: If more than one duct furnace is to be served 
by the same piping arrangement, the total cu. ft./hr. 
input and length of pipe must be considered.

NOTICE: If the duct furnace is to be fi red with LP 
gas, consult your local LP gas dealer for pipe size 
information.

NOTICE: Heater installation for use with propane 
(bottled) gas must be made by a qualifi ed LP gas 
dealer or installer. He will insure that proper joint 
compounds are used for making pipe connections; 
that air is purged from lines; that a thorough test is 
made for leaks before operating the heater; and that 
it is properly connected to the propane gas supply 
system.

Before any connection is made to the existing line 
supplying other gas appliances, contact the local gas 
company to make sure that the existing line is of adequate 
size to handle the combined load. 

1.  Determine the required Cu. Ft. / Hr. by dividing the rated heater input by 1000. For SI / Metric measurements: Convert unit Btu. / Hr. to 
kilowatts. Multiply the units input (kW) by 0.0965 to determine Cubic Meters / Hour.    2.  FOR NATURAL GAS:  Select the pipe size directly 
from the table.    3.  FOR PROPANE GAS:  Multiply the Cu. Ft. / Hr. (Cubic Meters per Hour) value by 0.633; then use the table.    4.  Refer to 
the metric conversion factors listed in General Safety section for more SI unit measurements/conversions.

 To avoid damage or possible 

personal injury, do not connect gas piping to this 
unit until a supply line pressure/leak test has 
been completed. Connecting the unit before 
completing the pressure/leak test may damage 
the gas valve and result in fi re hazard.

 Do not rely on a shut-off valve to 

isolate the unit while conducting gas pressure/
leak tests. These valves may not be completely 
shut off, exposing the gas valve to excessive 
pressure and damages.

PIPE SIZING
To provide adequate gas pressure to the gas duct furnace, 
size the gas piping as follows:
1.   Find cu. ft./hr. by using the following formula:
 

                               Input

           

Cu. ft./hr. =

     BTU/Cu. ft.

2.   Refer to table 4. Match “Length of Pipe in Feet” with 

appropriate “Gas Input - Cu. Ft./Hr.” fi gure. This fi gure 
can then be matched to the pipe size at the top of the 
column.

Example:
It is determined that a 67 foot (20.4m) run of gas pipe is 
required to connect a 200 MBTU gas duct furnace to a 
1,000 BTU/cu. ft. (0.29kW) natural gas supply.
         

200,000 BTU/Hr

     

1,000 BTU/Cu. ft.  

= 200 Cu. ft./hr.

                  
Using Table 4, a 1 inch pipe is needed.

 

Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less, 

 

and a Pressure Drop of 0.5 Inch Water Column (124.4 Pa)

 

 

(Based on a 0.60 Specifi c Gravity Gas)

 Nominal  

 

 

Iron 

Internal 

Length of Pipe,  Feet (meters)  

 

  

Pipe 

Size 

Dia. 10 20 30 40 50 60 70 80 90 100 

125 

150 

175 

200

  in. 

in. 

(3.0)  (6.1)  (9.1)  (12.2) (15.2) (18.3) (21.3) (24.4) (27.4) (30.5) (38.1) (45.7) (53.3) (61.0)

 

 

1/2 

0.622 

175 

120 97 82 73 66 61 57 53 50 44 40 37 35

   

 

(4.96) (3.40) (2.75) (2.32) (2.07) (1.87) (1.73) (1.61) (1.50) (1.42) (1.25) (1.13) (1.05) (0.99)

 

 

3/4 0.824 360 250 200 170 151 138 125 118 110 103  93  84  77  72

   

 

(10.2) (7.08) (5.66) (4.81) (4.28) (3.91) (3.54) (3.34) (3.11) (2.92) (2.63) (2.38) (2.18) (2.04)

 

1  1.049 680 465 375 320 285 260 240 220 205 195 175 160 145 135

   

 

(19.3) (13.2) (10.6) (9.06) (8.07) (7.36) (6.80) (6.23) (5.80) (5.52) (4.96) (4.53) (4.11) (3.82)

 

1/4 

1.380 

1400 950 770 660 580 530 490 460 430 400 360 325 300 280

   

 

(39.6) (26.9) (21.8) (18.7) (16.4) (15.0) (13.9) (13.0) (12.2) (11.3) (10.2) (9.20) (8.50) (7.93)

 

1/2 

1.610 

2100 

1460 

1180 990 900 810 750 690 650 620 550 500 460 430

   

 

(59.5) (41.3) (33.4) (28.0) (25.5) (22.9) (21.2) (19.5) (18.4) (17.6) (15.6) (14.2) (13.0) (12.2)

 2  2.067 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150 1020  950  850  800
   

 

(112)  (77.9) (62.3) (53.8) (47.6) (43.0) (39.6) (36.8) (34.5) (32.6) (28.9) (26.9) (24.1) (22.7)

 

1/2 2.469 6300 4350 3520 3000 2650 2400 2250 2050 1950 1850 1650 1500 1370 1280

   

 

(178)  (123)  (99.7) (85.0) (75.0) (68.0) (63.7) (58.0) (55.2) (52.4) (46.7) (42.5) (38.8) (36.2)

 3  3.068 11000 7700 6250 5300 4750 4300 3900 3700 3450 3250 2950 2650 2450 2280
   

 

(311) (218) (177) (150) (135) (122) (110) (105) (97.7) (92.0) (83.5) (75.0) (69.4) (64.6)

 4  4.026 23000 

15800 

12800 

10900 9700 8800 8100 7500 7200 6700 6000 5500 5000 4600

   

 

(651) (447) (362) (309) (275) (249) (229) (212) (204) (190) (170) (156) (142) (130)

Table 4 - Gas Pipe Size

Summary of Contents for QVSD-100

Page 1: ...e This equipment has been test fired and inspected It has been shipped free from defects from our factory However during shipment and installation problems such as loose wires leaks or loose fasteners...

Page 2: ...00 feet 610m above sea level derate the input by 4 for each 1 000 feet 305m rise above sea level Special orifices are required for installations above 2 000 feet When units are installed in Canada any...

Page 3: ...eral safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealt...

Page 4: ...664 603 645 127 103 225 28 7 8 26 1 2 28 1 8 5 3 4 1 2 or 3 4 246 733 673 714 127 116 250 31 5 8 29 1 4 30 7 8 5 3 4 1 2 or 3 4 266 803 743 784 127 121 300 37 1 8 34 3 4 36 3 8 6 3 4 1 2 or 3 4 305 94...

Page 5: ...7 0 873 50 0 02 3 930 11 0 48 250 250 125 200 2 056 90 0 09 9 251 20 1 96 73 2 36 6 58 6 0 970 50 0 02 4 366 11 0 49 300 300 150 240 2 467 90 0 10 11 101 20 2 00 87 8 43 9 70 3 1 164 50 0 02 5 240 11...

Page 6: ...nce purposes AIRCRAFT HANGARS Separated Combustion Duct Furnaces must be installed in aircraft hangars as follows Duct furnaces must be at least 10 feet 3 05m above the upper surface of wings or engin...

Page 7: ...ents AIR FLOW The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Figure 2 Recommended Design for Field Installation of Ductwork for...

Page 8: ...res 6 and 7 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions Mount the...

Page 9: ...9 Figure 6 Standard Wiring Diagram for Unit with Honeywell Ignition System...

Page 10: ...10 Figure 7 Standard Wiring Diagram for Unit with Johnson Ignition System...

Page 11: ...Use single wall pipe constructed of 26 gauge galvanized steel or material of equivalent durability and corrosion resistance for the combustion air system For installations in Canada use pipe construc...

Page 12: ...uivalent must be used to seal each joint General Electric RTV 108 Dow Corning RTV 732 or an equivalent may be used instead of the tape 9 For horizontal vent systems longer than 5 feet 1 5m the system...

Page 13: ...13 CAT 2766 CAT 2767 CAT 2765 Figure 8A Horizontal Intake Vent Locations Figure 9 Vertical Vent Installation Figure 9A Horizontal Vent Installation...

Page 14: ...ws 1 Find cu ft hr by using the following formula Input Cu ft hr BTU Cu ft 2 Refer to table 4 Match Length of Pipe in Feet with appropriate Gas Input Cu Ft Hr figure This figure can then be matched to...

Page 15: ...ce A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing The manual shutoff valve must be located external to the jacket See Fig...

Page 16: ...Intermittent Pilot Ignition BURNER DRAWER COMMON PARTS 1 MAIN BURNERS 2 BURNER MANIFOLD 3 AIR SHUTTERS 4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS 8A MAIN GAS VALVE HO...

Page 17: ...RILL GAS INPUT RATE Never overfire the duct furnace as this may cause unsatisfactory operation or shorten the life of the heater Check the gas input rate as follows Refer to General Safety Information...

Page 18: ...rature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions INITIAL LIGHTING 1...

Page 19: ...pplied with your unit MAINTENANCE PERIODIC SERVICE Open all disconnect switches and secure in that position before servicing unit Failure to do so may result in personal injury or death from electrica...

Page 20: ...18 Tubing Aluminum Formation 19 Male Connector 20 Locknut 21 Hole Plug 22 Pressure Switch Cover 23 Drill Screw 24 Junction Box Base 25 Relay Purge NOTES 1 For item No 6 use counter clockwise rotation...

Page 21: ...ice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Refer to Operation 3 Replace orifice 4 Reset manifold pressure Refer to Operation Replace regulator section of combinatio...

Page 22: ...hermostat 3 Check wiring diagrams 4 Check operation at valve Look for short such as staples piercing thermostat wiring and correct 5 Replace gas valve 6 Refer to Operation Table 7 Troubleshooting Guid...

Page 23: ...onnections 2 Adjust thermostat for longer cycles Refer to Operation 3 Check for proper air supply across heat exchanger 4 Relocate thermostat do not mount thermostat on unit 5 Eliminate drafts Refer t...

Page 24: ...ay is defective and must be replaced If 24V in not present check wiring per wiring diagrams 1 Be sure ventor relay heater terminals are connected per diagrams 2 Replace ventor motor 3 Check motor amps...

Page 25: ...k motor voltage with fan running Should be 115 volts AC 3 Refer to Operation 1 Close thermostat contacts 2 Check for 24V across 24V terminals of S8600 3 Set gap to 0 1 4 Replace pilot assembly 1 Check...

Page 26: ...val or reinstallation of the Product c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 Thi...

Page 27: ...27...

Page 28: ...equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Chec...

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