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6

CLEARANCES

 Under no circumstances should 

combustible material be located within the 
clearances specifi ed in Table 3.  Failure to provide 
proper clearance could result in personal injury 
or equipment damage from fi re.

Maintain adequate clearances around air openings into 
the combustion chamber:

Table 3 - Minimum Clearances
 Sides 

  18" 

(457mm)

 Top 

 

  6" 

(152mm)

 Bottom 

 

  25" 

(635mm)

 Flue 

 

  6" 

(152mm)

* When clearances required for accessibility are greater 
than the minimum required safety clearances, the 
accessibility clearances take precedence.

NOTICE: Increasing the clearance distances may be 
necessary if there is a possibility of distortion or 
discoloration of adjacent materials.

Atmospheres containing commercial solvents or 
chlorinated hydrocarbons will produce corrosive acids 
when coming in contact with the fl ames. This will greatly 
reduce the life of the duct furnace, and may void the 
warranty. Avoid such areas.

NOTICE: If the gas duct furnace is to be used in a 
building classified as having a hazardous 
atmosphere, the installation must comply with the 
standards set by the National Board of Fire 
Underwriters. Consult the authorities having 
jurisdiction before starting the job.

The Separated Combustion Duct Furnace must be 
installed on the positive pressure side of the air circulation 
blower.

INSTALLATION

NOTICE: Furnace sizing should be based on heat loss 
calculations where the furnace output equals or 
exceeds heat loss.

 Do not install duct furnaces in a 

corrosive or flammable atmosphere! Premature 
failure of, or severe damage to the unit will result!

 Duct furnaces must not be installed in 

locations where air for combustion would contain 
chlorinated, halogenated, or acidic vapors.  If located 
in such an environment, premature failure of the unit 
will occur!

ACCESSIBILITY: The Separated Combustion Duct 
Furnace is a bottom service access type. Allow a minimum 
of 25 inches (635mm) at the bottom of the unit to facilitate 
servicing the burners and pilot. Provision should be made 
to assure accessibility for recurrent maintenance 
purposes.

AIRCRAFT HANGARS: Separated Combustion Duct 
Furnaces must be installed in aircraft hangars as follows:  
Duct furnaces must be at least 10 feet (3.05m) above the 
upper surface of wings or engine enclosures of the highest 
aircraft to be stored in the hangar, and 8 feet (2.44m) 
above the fl oor in shops, offi ces, and other sections of 
the hangar where aircraft are not stored or housed. In 
Canada, installation is suitable in aircraft hangars when 
acceptable to the enforcing authorities.

PUBLIC GARAGES: In repair garages, duct furnaces 
must be installed in a detached building or room separated 
from repair areas as specifi ed in the latest edition of NFPA 
88B, Repair Garages.

In parking structures, duct furnaces must be installed so 
that the burner fl ames are located a minimum of 18 inches 
(457mm) above the fl oor or protected by a partion not 
less than 18 inches (457mm) high. Refer to the latest 
edition of NFPA 88A, Parking Structures. 

In Canada, installation must be in accordance with the 
latest edition of CGA B149 “Installation Codes for Gas 
Burning Appliances and Equipment.” 

Separated Combustion Duct Furnaces should not be 
installed to maintain low temperatures and/or freeze 
protection of buildings. A minimum of 50°F (10°C) 
thermostat setting must be maintained. 
If duct furnaces 
are operated to maintain lower than 50°F (10°C), hot fl ue 
gases are cooled inside the heat exchanger to the point 
where water condenses onto the heat exchanger walls. The 
result is a mildly corrosive acid which prematurely corrodes 
the aluminized heat exchanger, and can actually drip water 
down from the duct furnace onto the floor surface. 
Additional duct furnaces should be installed if a minimum 
of 50°F (10°C) thermostat setting cannot be maintained.

DUCTWORK:  Properly designed and installed ductwork, 
providing a uniformly distributed fl ow of air across the 
surfaces of the heat exchanger, is essential to satisfactory 
unit performance and life of the equipment.

All duct fl anges/seams must be sealed to prevent air leaks. 
Sealant/tape must be suitable for temperatures of 250°F 
(121°C) minimum.

 Any attempt  to straighten the 90° 

duct connection fl anges on the duct furnace will 
affect the operation of the furnace and void the 
warranty.

Summary of Contents for QVSD-100

Page 1: ...e This equipment has been test fired and inspected It has been shipped free from defects from our factory However during shipment and installation problems such as loose wires leaks or loose fasteners...

Page 2: ...00 feet 610m above sea level derate the input by 4 for each 1 000 feet 305m rise above sea level Special orifices are required for installations above 2 000 feet When units are installed in Canada any...

Page 3: ...eral safety information may result in extensive property damage severe personal injury or death This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealt...

Page 4: ...664 603 645 127 103 225 28 7 8 26 1 2 28 1 8 5 3 4 1 2 or 3 4 246 733 673 714 127 116 250 31 5 8 29 1 4 30 7 8 5 3 4 1 2 or 3 4 266 803 743 784 127 121 300 37 1 8 34 3 4 36 3 8 6 3 4 1 2 or 3 4 305 94...

Page 5: ...7 0 873 50 0 02 3 930 11 0 48 250 250 125 200 2 056 90 0 09 9 251 20 1 96 73 2 36 6 58 6 0 970 50 0 02 4 366 11 0 49 300 300 150 240 2 467 90 0 10 11 101 20 2 00 87 8 43 9 70 3 1 164 50 0 02 5 240 11...

Page 6: ...nce purposes AIRCRAFT HANGARS Separated Combustion Duct Furnaces must be installed in aircraft hangars as follows Duct furnaces must be at least 10 feet 3 05m above the upper surface of wings or engin...

Page 7: ...ents AIR FLOW The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Figure 2 Recommended Design for Field Installation of Ductwork for...

Page 8: ...res 6 and 7 THERMOSTAT WIRING AND LOCATION NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions Mount the...

Page 9: ...9 Figure 6 Standard Wiring Diagram for Unit with Honeywell Ignition System...

Page 10: ...10 Figure 7 Standard Wiring Diagram for Unit with Johnson Ignition System...

Page 11: ...Use single wall pipe constructed of 26 gauge galvanized steel or material of equivalent durability and corrosion resistance for the combustion air system For installations in Canada use pipe construc...

Page 12: ...uivalent must be used to seal each joint General Electric RTV 108 Dow Corning RTV 732 or an equivalent may be used instead of the tape 9 For horizontal vent systems longer than 5 feet 1 5m the system...

Page 13: ...13 CAT 2766 CAT 2767 CAT 2765 Figure 8A Horizontal Intake Vent Locations Figure 9 Vertical Vent Installation Figure 9A Horizontal Vent Installation...

Page 14: ...ws 1 Find cu ft hr by using the following formula Input Cu ft hr BTU Cu ft 2 Refer to table 4 Match Length of Pipe in Feet with appropriate Gas Input Cu Ft Hr figure This figure can then be matched to...

Page 15: ...ce A ground joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing The manual shutoff valve must be located external to the jacket See Fig...

Page 16: ...Intermittent Pilot Ignition BURNER DRAWER COMMON PARTS 1 MAIN BURNERS 2 BURNER MANIFOLD 3 AIR SHUTTERS 4 BURNER SPRINGS 5 MAIN BURNER ORIFICE 6 TRANSFORMER 7 PILOT TUBING CONTROLS 8A MAIN GAS VALVE HO...

Page 17: ...RILL GAS INPUT RATE Never overfire the duct furnace as this may cause unsatisfactory operation or shorten the life of the heater Check the gas input rate as follows Refer to General Safety Information...

Page 18: ...rature of the space being heated NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions INITIAL LIGHTING 1...

Page 19: ...pplied with your unit MAINTENANCE PERIODIC SERVICE Open all disconnect switches and secure in that position before servicing unit Failure to do so may result in personal injury or death from electrica...

Page 20: ...18 Tubing Aluminum Formation 19 Male Connector 20 Locknut 21 Hole Plug 22 Pressure Switch Cover 23 Drill Screw 24 Junction Box Base 25 Relay Purge NOTES 1 For item No 6 use counter clockwise rotation...

Page 21: ...ice size and replace Refer to Operation 1 Close air shutter 2 Reduce pilot gas Refer to Operation 3 Replace orifice 4 Reset manifold pressure Refer to Operation Replace regulator section of combinatio...

Page 22: ...hermostat 3 Check wiring diagrams 4 Check operation at valve Look for short such as staples piercing thermostat wiring and correct 5 Replace gas valve 6 Refer to Operation Table 7 Troubleshooting Guid...

Page 23: ...onnections 2 Adjust thermostat for longer cycles Refer to Operation 3 Check for proper air supply across heat exchanger 4 Relocate thermostat do not mount thermostat on unit 5 Eliminate drafts Refer t...

Page 24: ...ay is defective and must be replaced If 24V in not present check wiring per wiring diagrams 1 Be sure ventor relay heater terminals are connected per diagrams 2 Replace ventor motor 3 Check motor amps...

Page 25: ...k motor voltage with fan running Should be 115 volts AC 3 Refer to Operation 1 Close thermostat contacts 2 Check for 24V across 24V terminals of S8600 3 Set gap to 0 1 4 Replace pilot assembly 1 Check...

Page 26: ...val or reinstallation of the Product c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 Thi...

Page 27: ...27...

Page 28: ...equipment unless you fully understand the controls GAS EQUIPMENT START UP GENERAL With power and gas off Make certain all packing has been removed Tighten all electrical terminals and connections Chec...

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