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OPERATOR MANUAL

Basil

®

1100

Feeder Bottle Filler

(2004-03-04) P122996-004

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Summary of Contents for Basil 1100

Page 1: ...OPERATOR MANUAL Basil 1100 Feeder Bottle Filler 2004 03 04 P122996 004 ...

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Page 3: ...thorizedorperformedbySTERISwhich could affect units operation will void the warranty could adversely affect operation efficacy could violate federal state and local regulations and jeopardize your insurance coverage The Basil 1100 Feeder Bottle Feeder is designed for efficient filling of feeder bottles used in animal care laboratories The acid proportioner unit is de signed to mix liquid additives...

Page 4: ...ii 122996 004 Operator Manual Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 5: ...anup 2 4 2 3 Installation Checklist 2 5 3 COMPONENT IDENTIFICATION 3 1 3 1 Component Identification 3 1 3 2 Control Panel 3 2 3 2 1 Base Units 3 2 3 2 2 Acid Proportioner Units 3 3 3 2 3 pH Monitor 3 3 3 2 4 pH Strip Printer 3 3 3 3 Accessories 3 4 3 3 1 Filler Header 3 4 3 3 2 Bottle Baskets 3 5 4 OPERATING INSTRUCTIONS 4 1 4 1 Before Operating Equipment 4 1 4 1 1 How to Set a Function 4 1 4 1 2 ...

Page 6: ... MAINTENANCE 5 1 5 1 General 5 1 5 2 Preventive Maintenance 5 2 5 3 Cleaning 5 3 5 3 1 Daily Cleaning 5 3 5 3 2 Weekly Cleaning 5 4 5 3 3 Monthly Cleaning 5 5 6 TROUBLESHOOTING 6 1 7 ILLUSTRATED PARTS BREAKDOWN 7 1 TABLE OF CONTENTS Cont d Section Title Page ...

Page 7: ...ctice standards Disconnect main power switch before opening cover and working on electrical components For continued protection against fire hazard replace only with same type and rating of fuse WARNING CHEMICAL BURN AND OR EYE INJURY HAZARD When filling bottles always wear gloves that are appropriately resistant to the chemicals being used Wear gloves and eye protection when using a descaling pro...

Page 8: ...l damage stainless steel Cleaners rubbed in a circular motion or applied with a wire brush or steel wool can be harmful to stainless steel Do not use these cleaners on painted surfaces When removing adhesives from stainless steel use a solvent specially formulated for that purpose Rub in a back and forth motion in same direction as surface grain Solvent rubbed in a circular motion or applied with ...

Page 9: ... bill of ladding and check for damage Any claims for tipping will be based on this notation This Side Up Do Not Stack Fragile Keep Dry Symbols on the Unit Symbol Definition Warning Refer to Manual for Further Information Rotation Direction of the Rotating Device Information on the Nameplate MOD Model of the Unit SER Serial Number of the Unit kV Power Rating of the Unit V Volts A Amperage Rating of...

Page 10: ...1 4 122996 004 Operator Manual Listing of Safety Precautions and Symbols THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 11: ...r up in the indicator If unit has been tipped notify STERIS to arrange to have a service technician review the equipment and determine if unit was damaged 2 Assure crate is positioned so it can be opened from the top Provide a clear work area on all sides 3 Carefully cut and remove bands from crate Discard bands before continu ing 4 Using a nail puller remove and discard top wooden panel 5 Remove ...

Page 12: ...2 2 122996 004 Operator Manual Uncrating InstallationInstructions Figure 2 1 Crate Skid Top Tip N Tell Tip Indicator ...

Page 13: ...s see Section 2 1 2 for proper moving instructions 3 Verify that the bottle filler is level a Place a spirit level end to end and side to side on top of filling area b If necessary level the unit end to end and side to side by adjusting the leveling legs 4 Unit is installed on Non slip floor surface These specifications are intended to describe the technical information given on the nameplate of y...

Page 14: ...tpanels Slowlypeelpaper away from stainless steel to reduce the level of static discharge 3 Inspect filler head and filling area to assure all materials used during installation have been removed THIS COMPLETES THE INSTALLATION Before operating equipment confirm that all items on installation checklist have been satisfactorily imple mented and operational test is conducted by a qualified service t...

Page 15: ...iononly isinstalled on electrical supply line near the unit and in compliance with local codes NOTE If unit is installed next to other equipment shutoff valve and disconnect switch should be located so that service can be shut off to one piece of equipment at a time Feeder Bottle Filler is positioned as shown on floor plan with required clearance space and in relation to building water supply line...

Page 16: ...2 6 122996 004 Operator Manual Uncrating InstallationInstructions THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 17: ...eeder Bottle Filler Base Unit Figure 3 2 Basil 1100 Feeder Bottle Filler Acid Proportioner Unit Curtain Filling Area Stationary Gate Solution Tank Recirculation Pump Sump Tank Seismic Anchorage Adjustable Foot Curtain Filling Area Stationary Gate Solution Tank Recirculation Pump Sump Tank Seismic Anchorage Adjustable Foot Control Panel Control Panel Filler Header Manifold With Spraying Jets Filler...

Page 18: ...press and hold green lighted START MAN pushbutton to obtain desired filling level for bottles START AUTO Pushbutton For Automatic Operation press blue lighted pushbutton to activate timer Timer Set desired filling time to automatically fill the bottles Figure 3 3 Control Panel Base Units 3 2 Control Panel Main Power ON OFF Selector Switch Timer START AUTO Pushbutton Blue 3 2 1 Base Units START MAN...

Page 19: ...lyzes the pH of all solutions before being dispensed to the bottles Monitor includes a display from which the operator can take the pH readings NOTE The pH Monitor touch pads are for use only by a trained technician to perform service procedures such as calibration etc pH Strip Printer provides a printed record of solution pH levels being dis pensed to the bottles The printer uses pressure sensiti...

Page 20: ...ets for each bottle It connects to Bottle Filler by a quick disconnect clamp 5 x 5 Filler Header Figure 3 5 Dimensions 14 3 4 x 16 3 4 x 2 3 4 370 x 430 x 70 mm Coverage 25 bottles 3 3 Accessories 3 3 1 Filler Header Figure 3 5 5 x 5 Filler Header Figure 3 6 4 x 6 Filler Header 4 x 6 Filler Header Figure 3 6 Dimensions 11 1 2 x 20 1 2 x 2 3 4 290 x 520 x 70 mm Coverage 24 bottles ...

Page 21: ...commodate different bottle sizes Refer to Figures 3 7 Through 3 10 3 3 2 Bottle Baskets Figure 3 7 5 x 5 Bottle Basket 16 oz bottles 454 mL Figure 3 8 5 x 5 Bottle Basket 8 oz bottles 227 mL Figure 3 10 4 x 6 Bottle Basket 8 oz bottles 227 mL Figure 3 9 4 x 6 Bottle Basket 16 oz bottles 454 mL ...

Page 22: ...3 6 122996 004 Operator Manual Component Identification THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 23: ...3 Then press the SET SAVE button to tell the controller to save this choice Prime the injection pump as follows 1 Display must show STANDBY NOTE If display does not show STANDBY press Red STOP button and twist to release 2 Check to see if plain or treated water has been selected Press FUNCTION SELECT button Display shows WATER Press SET SAVE Display will show PLAIN or TREATED If display shows TREA...

Page 24: ...the container 9 Press FUNCTION SET The injection pump will stop and display will show STANDBY 10 Reconnect the tube at the injection valve Proportioner is now ready Display can show either READY or STANDBY 1 Press FUNCTION SELECT Display shows WATER 2 Press SET SAVE Display will show TREATED or PLAIN 3 Press FUNCTION SELECT to select other water type 4 Press SET SAVE There will be three rapid beep...

Page 25: ...flashing 6 Press FUNCTION SELECT until desired seconds is displayed 7 Press SET SAVE Minutes are flashing 8 Press FUNCTION SELECT until desired minutes value is displayed 9 Press SET SAVE Thecontrollerwillemitthreerapidbeepsanddisplaywill go to READY or STANDBY Two different preset filling times can be adjusted so that two different size bottles can be filled during separate cycles The two filling...

Page 26: ...econtrollerwill beep three times and display will shown READY or STANDBY 6 Once unit is in READYmode retest fill time with a bottle rack in the fill area 7 Repeat Steps 1 trough 6 to set B TIME 1 Assure that ON OFF selector switch is positioned to ON 2 Set timer for desired fill time depending on size of bottles A few trials with a basket in filling area may be necessary to determine appropriate f...

Page 27: ...o Change Filling Time Settings 3 Operation of the unit may be stopped at any time by pressing STOP Display willgoblank TwistSTOPbuttontoreleaseitandreturnproportionertoStandby mode After a rack of bottles is filled an internal timer begins counting down for five minutes If another fill cycle is run the timer resets to five minutes and begins counting down again If the timer counts down five minute...

Page 28: ...4 6 122996 004 Operator Manual Operating Instructions THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 29: ...his section should be performed at regular intervals as indicated Local conditions water quality usage etc may require more frequent maintenance than indicated The interval frequency should be increased with increased usage of the equipment Customer should maintain a record of all maintanace procedures performed on the unit Should a problem occur refer to Section 6 Troubleshooting Refer to Sec tio...

Page 30: ...ebuild fill water solenoid valve if equipped 1 x per year 2 3 Inspect cold water strainer for debris clean if needed 6 x per year 2 4 Inspect drain strainer for debris clean if needed 6 x per year 2 5 Check for plugged headers and jets clean if needed 6 x per year 2 6 Verify proper alignment of spray jets 6 x per year 3 0 MECHANICAL SYSTEMS 3 1 Inspect rollers for wear 6 x per year 4 0 FINAL CHECK...

Page 31: ...ler Header Manifold At the end of each day visually inspect each filler manifold jet by looking into eachjetopeningorbyobservingthespraypatternofeachjetduringoperation If a jet appears to be clugged or partially blocked 1 Push wire of smaller diameter than the jet orifice through each jet that appears to be plugged 2 Remove jet from each corner and turn unit on 3 Replace jets and test for addition...

Page 32: ...llers as previously described 2 Clean Basil 1100 Feeder Bottle Filler exterior using Amscrub for general stains and Pry Stain Remover Cream for stubborn stains 3 Using a damp cloth or sponge apply cleaner in a back and forth motion in same direction as surface grain 4 Thoroughly wipe off cleaner 5 Polish surface with a clean dry lint free cloth 5 3 2 Weekly Cleaning CAUTION POSSIBLE EQUIPMENT DAMA...

Page 33: ...as previously described and reinstall WARNING CHEMICAL BURNAND OREYEINJURY HAZARD Wear gloves and eye pro tection when using a des caling product Avoid con tact with eyes or skin If spilled or splashed flush with plenty of water for 15 minutes If swallowed DO NOT induce vomiting Ad minister an alkali with plenty of water Seek medi cal attention immediately Liquiddescaleriscorrosive and can cause a...

Page 34: ...5 6 122996 004 Operator Manual Routine Maintenance THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 35: ... 6 WARNING PERSONAL INJURY AND OR EQUIP MENT DAMAGE HAZARD Only fully qualified service personnel should as sembleand ormakeadjust ments to this equipment Assembly or adjustments done by inexperienced unqualified personnel could cause personal in juryorresultincostlydam age WARNING ELECTRIC SHOCK AND OR BURN HAZARD Disconnect all utilities to equipment be fore servicing Do not ser vice the equipme...

Page 36: ...r Units 5 Display shows an error message alternating with pH reading unit with optional pH analyzer Call STERIS Time must be set to other value than zero Set time as required Tankhasnotfilledwithin5minutes Verifywatershutoffvalveisopenand waterissuppliedatpressurespecifiedonfloorplan Afterwateristurned on push STOP then release it to restore normal operation If condition recurs call STERIS Silence...

Page 37: ... Use of unauthorized parts will void the warranty To reorder replacement parts and or supply products proceed as follows 1 Determine the function and application of the part required Select the most appropriate illustration 2 From the illustration obtain the item number assigned to the desired part Refer to the accompanying tabular list usually on the facing page for the part number and descriptio...

Page 38: ...7 2 122996 004 Operator Manual Illustrated Parts Breakdown Figure 7 1 Basil 1100 Feeder Bottle Filler Acid Proportioner Unit Shown ...

Page 39: ...POS ILLIMUNATED M22 WRLK R 1 117913 020 TIMER MULTI FUNCTION NEMA4X B846 500 1 117942 548 PROBE PH 1 117912 292 PROPORTIONER ACID MON RECORD BFP674 60HZ 1 117942 595 BUTTON STOP 1 2 117990 354 CURTAIN 36 2 3 117950 631 VALVE MANUAL BALL S S 3 4F 1 4 117951 157 STRAINER S S 3 4 1 5 117994 288 STOPPER BASKET 1 6 GATE STATIONARY SEE FIGURE 7 2 2 7 117990 573 ANCHORAGE SEISMIC 4 8 117940 260 LEG ADJUS...

Page 40: ...7 4 122996 004 Operator Manual Illustrated Parts Breakdown Figure 7 2 Stationary Gate Assembly ...

Page 41: ...Operator Manual 122996 004 7 2 STATIONARY GATE ASSEMBLY X 1 117950 866 SCREW S S TRUSS HEAD 10 32 X 3 8 3 2 117950 976 WASHER S S 1 4 3 3 117984 710 GATE STATIONARY 1 4 117950 952 NUT S S 1 4 20 2 117950 899 BOLT S S 1 4 20 X 1 2 NOT SHOWN 2 5 117984 732 ANGLE STATIONARY GATE ADJUSTABLE 1 ...

Page 42: ...7 6 122996 004 Operator Manual Illustrated Parts Breakdown Figure 7 3 Roller Assemblies ...

Page 43: ...anual 122996 004 7 3 ROLLER ASSEMBLIES X 1 117908 287 ROLLER CPVC HIGH TEMPERATURE A R 2 117907 005 CAP ROLLER END WITHOUT SHOULDER A R 117907 952 CAP ROLLER END WITH SHOULDER A R 3 117984 416 COLLAR HOLDING A R 4 117984 685 AXLE LONG A R 5 117984 686 AXLE SHORT A R 6 117984 684 COLLAR HOLDING A R ...

Page 44: ...7 8 122996 004 Operator Manual Illustrated Parts Breakdown THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 45: ... 117941 680 KIT REPAIR A R 117904 009 VALVE SOLENOID S S 3 4 F 1 5 117942 596 VALVE WATER INJECTION PLASTIC 1 2 1 6 117942 594 CABLE LOW LEVEL SOLUTION 1 7 117950 209 VALVE SOLENOID COPPER 1 F WATER 1 117950 212 KIT REPAIR 1 8 117940 714 FUSE 0 5 A 1 Table 7 2 Cleaning Products NM400 AmscrubTM Multipurpose Cleaner 32 oz 12 per case 1051 08 Liquid Descale Liquid Scale Remover 1 gal 4 per case NM430...

Page 46: ...7 10 122996 004 Operator Manual Illustrated Parts Breakdown THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 47: ...90boul Armand Paris Beauport Québec Canada G1C 8A3 Tel 4186641549 Fax 4186640188 TechnicalAssistance STERISEngineeringServices 2424 West 23rd Street Erie PA 16506 Tel 8144523100 Fax 8148708400 AuthorizedEURepresentative STERIS Limited STERIS House Jays Close Viables Basingstoke Hampshire RG22 4AX UnitedKingdom Tel 441256840400 Fax 441256866502 Contact Information ...

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