Stephill SSDP120 Handbook Download Page 21

 

 

Issue 1                                                                                                                       

19 

Part Number 

Description 

045-0020 

ISOLATOR SWITCH BATTERY 0/605/00 

045-0024 

PUSH BUTTON  RCAS-PBF6 BLUE 

045-0025 

CONTACT BLOCK RAS-CB NO N/O 

045-1031 

CA741/4    4 WAY INSULATED PRE ASSEMBLED 

045-2008 

DEEP SEA CONTROLLER 7310 AUTOSTART 

046-0063 

BELDEN 9841 - LSF ALTERNATIVE CABLE 

047-0012 

WELDING / BAT CABLE 50mm 

054-0010 

BATTERY 663 (778CCA - 105AH)  SSDP33/50/70 

056-0002 

RELAY 4 PIN SR/1A 12VDC 

056-0004 

RELAY HOLDER 70-100 AMP (3-729-01) 

056-0005 

RELAY HOLDER 30-40AMP (3-729-00) 

056-0012 

MINI RELAY MAKE/BREAK 100A  0-727-72 

016-2115 

SSDP120A  CANOPY C/W BASE & TANK 

016-0132 

SSDP RANGE RADIATOR FLAP 

016-0237 

BATTERY BRACKET 

016-0253 

DOOR STOP 

016-0254 

SSDP30/70 MK2 CONTROL PANEL DOOR CATCH 

016-0255 

SSDP30/70 MK2 HARDWIRE DOOR STRIKER 

016-0265 

HINGE SPACER 

016-0290 

BATTERY ISOLATOR SWITCH BRACKET 

016-0312 

EARTH BAR 

016-1016 

HINGE M5 x12 

016-1024 

P RANGE BUFFER  6007102 

016-1050 

MOULDED EMERGENCY STOP PAN  

016-1081 

SHAPED WEATHERPROOF PADDLE  

016-1086 

MALE DOOR HOLDER 0666/002 

016-1087 

FEMALE PLAIN DOOR HOLDER 0666/001 

022-1029 

KNOB M6 X 16  

022-3051 

OVAL SLOT STUD  

023-0257 

STRIKE  DOOR CATCH 

023-1000 

HINGE M8 X 14.5  

023-1019 

CAM 28mm RAD LOCK 1000/28 

023-1020 

INSERT SLOT 2X4 RAD LOCK 1000/U142 

023-1021 

HOUSING RAD/LOCK 1000/U223 

023-1027 

DOOR HINGE M8 

023-1029 

HINGE RADIATOR FLAP 1110/U24 

024-1001 

HANDLE SLAM LOCK CONTROL PANEL 

027-0066 

P CLIP 20mm 

027-0077 

MOUNT BRB 110 C60 M12 

045-0004 

KEY  

048-0008 

FILLER CAP  

016-0300 

SSD30-70 FUEL TANK GASKET 

 
11  SERVICE AND MAINTENANCE 

 

IMPORTANT WARNING: 

After any service on the generator, ensure that all piping and electrical cables are correctly routed and 

secured away from hot parts. Failure to observe this warning may result in damage to the piping and cables 

which could result in a fire. 

 

Do not service or work on generator whilst the engine is running. Ensure battery isolator switch is in the 
off position when working on generator, this will prevent generator from starting. 

 

11.1 Engine service 

Service the engine strictly in accordance with the instructions given in the relevant operator manual / 
handbook. An approved specialist must carry out any maintenance. Any spare parts required should be of 

genuine manufacturer’s origin.  Note:  failure to

 

adhere to manufacturer’s recommended service schedules 

may invalidate the warranty. Please consult engine operator’s manual for full service intervals. 

https://www.perkins.com/en_GB/aftermarket/operation-maintenance-manuals.html#FAQs

 

Summary of Contents for SSDP120

Page 1: ...generators co uk Web Web www stephill generators co uk Northants NN8 6AG DO NOT OPERATE THE GENERATOR BEFORE READING THIS MANUAL AND ENGINE MANUFACTURER S OWNER S MANUAL AND WARNINGS THIS STEPHILL GE...

Page 2: ...s 5 6 6 2 Manual mode 6 6 2 1 Waiting in manual mode 6 6 2 2 Starting sequence 6 6 2 3 Stopping sequence 7 6 3 Automatic mode 7 6 3 1 Waiting in auto mode 7 6 3 2 Starting sequence 7 6 3 3 Stopping se...

Page 3: ...ng of the acoustic lining It is important to keep the generator clean and well serviced in particular keep all air vents louvers clear of debris to prevent poor performance or possible overheating and...

Page 4: ...osed of accordingly Warning Although this generator is fitted with a Bunded tank it is the duty of the owner to ensure that it meets with Local National regulations dependant on site location etc 4 4...

Page 5: ...equipped with an oil pressure and temperature switch and will shut down for low oil pressure and high engine temperature x Inspect the generator visually for signs of fault or damage x Ensure battery...

Page 6: ...K 1 With c d in position 1 K 10 4 Push button for Test 5 Push button for manual reset 6 Signalling green LED for Aux Supply presence 7 Signalling red LED for relay tripped 8 Terminals for Aux Supply...

Page 7: ...angeover device to unload the generator The fuel supply de energises and the engine comes to a standstill Should a remote start signal be present while operating in this mode a remote start will not o...

Page 8: ...u navigation Used for navigating the instrumentation event log and configuration screens For further details please see the more detailed description of these items elsewhere in this manual 6 2 MANUAL...

Page 9: ...ich the next start attempt is made Should this sequence continue beyond the Set Number Of Attempts the start sequence is terminated and the display shows Fail to Start The starter motor is disengaged...

Page 10: ...on Suite Software Alternatively to scroll manually through all instruments on the currently selected page press the scroll buttons The autoscroll is disabled To re enable autoscroll press the scroll b...

Page 11: ...VAh kVArh Generator Phase Sequence Dual Mutual Status 6 5 4 CAN ERROR MESSAGES When connected to a suitable CAN engine the 7310 controller displays alarm status messages from the ECU Press to access t...

Page 12: ...he instruments press the next page button to select the next instrumentation page 6 6 ECU OVERRIDE When the ECU is powered down when in STOP mode it is not possible to read the diagnostic trouble code...

Page 13: ...Generator Voltage ph N Generator Voltage ph ph Generator Frequency Generator Current A Generator Load ph N kW Generator Total Load kW Generator Load ph N kVA Generator Total Load kVA Generator Power F...

Page 14: ...CU WARNING The engine ECU has detected a warning alarm and has informed the DSE module of this situation The exact error is also indicated on the module s display and action taken depending upon the s...

Page 15: ...fter the pre set number of start attempts EMERGENCY STOP The emergency stop button has been depressed This a failsafe normally closed to battery positive input and will immediately stop the set should...

Page 16: ...rical trip alarms can be disabled by user configuration In this case Protections Disabled will appear on the module display The alarm text will be displayed but the engine will continue to run This is...

Page 17: ...Suite Maintenance section x Pressing and holding the stop button when the module s display is on the maintenance alarm section ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDITOR Ensure the engine is...

Page 18: ...te Start Check that the oil pressure switch or sensor is indicating low oil pressure to the controller Depending upon configuration then set will not start if oil pressure is not low Pre heat inoperat...

Page 19: ...for loose wires on the DC connector plug socket charge alternator Check continuity of all wires from charge alternator Refer to wiring diagram Check voltage at battery while generator is running volta...

Page 20: ...250S FRAME 200A 3POLE MCCB 036 0108 125A 3 POLE MCB 036 0109 63A 3 POLE MCB 036 0110 32A 3 POLE MCB 036 0111 32A 1 POLE MCB 036 0112 16A 1 POLE MCB 038 0114 HARD WIRE TERMINAL TWIN POST 038 0115 HARD...

Page 21: ...14 5 023 1019 CAM 28mm RAD LOCK 1000 28 023 1020 INSERT SLOT 2X4 RAD LOCK 1000 U142 023 1021 HOUSING RAD LOCK 1000 U223 023 1027 DOOR HINGE M8 023 1029 HINGE RADIATOR FLAP 1110 U24 024 1001 HANDLE SLA...

Page 22: ...into the cylinder is low and consequently the cylinder pressure is lower and so is the temperature The result is the piston is not such a good fit in the bore with increased clearance allowing more oi...

Page 23: ...spare parts required should be of genuine manufacturer s origin http www meccalte com 12 WARRANTY All equipment supplied by STEPHILL GENERATORS LTD carries a warranty of 12 months from date of despat...

Page 24: ...4 00 4291 00 00 4 00 00 4291 00 7 00 4 1 29 4 9 4 6 40 1 5 00 4 00 7 00 7 00 00 4 00 4291 00 00 4 00 4 00 00 4291 00 7 00 7 00 4 00 00 00 00 3 6421 5 00 4291 00 00 7 00 4291 00 00 00 00 4291 00 7 00...

Page 25: ...22 11 1 22 8 931 77 78 8 1 392 67 62 3 1 392 67 1 1 43 6 3 41 3 6 3 92 6 7 6 58 43 60 37 6 7 5 78 92 6 7 7 43 8 779 3 6 3 5 1 8643 7 88 6 22 22 22 88 6 22 22 22 22 22 22 22 22 22 19 8 22 22 22 22 19 8...

Page 26: ...Control panel door 1 24 16 512 SSDP120 Hard wire door 1 25 16 527 SSDP120 Radiator door 1 26 16 511 SSDP120 Bund blank plate 1 27 16 506 SSDP120 Perkins 1104 radiator plate 1 28 16 530 SSD110 Air outl...

Page 27: ...8 27 26 25 30 3 40 33 37 38 39 9 18 15 R Golding A 13 10 15 New drawing Date Revision Issue THIRD ANGLE PROJECTION Description Fax Phone Drawing Number Drawn SSDP120 Canopy exploded view 16 548 STEPHI...

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