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Form 43343050 

-32- 

Jan 2014 

B.

B.

B.

B.

 

    INDIRECT VENTING    (UNVENTED HEATERS)

INDIRECT VENTING    (UNVENTED HEATERS)

INDIRECT VENTING    (UNVENTED HEATERS)

INDIRECT VENTING    (UNVENTED HEATERS)   —   This heater requires ventilation in the building to dilute the 

products  of  combustion  and  provide  fresh  air  for  efficient  combustion.  Where  unvented  heaters  are  used, 
gravity or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1,000 Btu/hr input 
of  installed  heaters.  Exhaust  vents  must  be  located  at  the  highest  point  above  and  in  the  vicinity  of  the 
heaters, and the inlet vents must be located below the level of the heaters. An exhaust hood (Accessory Part 
No.  42924000)  must  be  placed  directly  on  the  4”starting  collar  of  the  draft  inducer  (refer  to  section  10) 
when the heater is used UNVENTED

UNVENTED

UNVENTED

UNVENTED. 

 

Exhaust Hood

(no starting collar necessary)

-Required for UNVENTED use-

END VIEW

 

 

17.0)

 

AIR FOR COMBUSTION 

If indoor combustion air is to be supplied for a tightly enclosed area, one square inch of free area opening shall 
be provided below the  heater  for  each 1,000 Btu/hr  of heater  input.  Adequate clearances  around  the air  inlet 
screen  must  be  maintained  at  all  times.  In  larger  open  areas  of  buildings,  infiltration  normally  is  adequate  to 
provide air for combustion. 

17.1)

 

AIR FOR COMBUSTION – HORIZONTAL THROUGH A SIDEWALL 

Outside  combustion  air  should  be  supplied  directly  to 
the  heater  when  the  building  is  subject  to  negative 
pressure,  or  when  contaminants  or  high  humidity  are 
present in the building air. These contaminants include 
paints,  solvents,  corrosive  vapors  or  any  other  foreign 
particles  that  may  cause  damage  to  the  heater  or 
result in poor combustion. 

Outside  combustion  air  can  be  brought  directly  to  the 
heater by a 4" diameter duct (field supplied) less than 
20 ft. long or equivalent. An approved vent cap and 4” 

Control Box

Perforated

Air Inlet Plate

CAUTION

If installation of this heater is

made in a non-poultry

application and without the use

of fresh air ducting, a perforated

air intake plate PN 42752000

must be installed over the

cabinet hole opening.

Failure to due so may result in

damage to the control.

 

flexible hose  (supplied  in accessory Kit #44129510)  must  be  connected  to  the duct  as  shown below.  Connect 
the  4”  flexible  hose  directly  to  the  4”  starting  collar  (supplied  with  heater).  This  is  used  to  allow  for 
expansion/contraction of straight configuration tube heaters. 

The combustion air inlet should be not less than 3 ft. (0.9m), either vertically or horizontally, from the flue vent 
termination.  The  air  intake  terminal  must  be  located  not  less  than  1  ft.  (30cm)  above  grade.  It  is  good 
installation  practice  to  supply  combustion  air  from  the  same  pressure  zone  as  the  vent  outlet.  Avoid  bringing 
combustion  air  to  the heater  from an attic  space.  There  is  no  guarantee  that adequate combustion  air  will  be 
supplied. 

Flexible Air Intake Hose: Insure that the Air Intake Hose connection is not too tight between the control box and 

Flexible Air Intake Hose: Insure that the Air Intake Hose connection is not too tight between the control box and 

Flexible Air Intake Hose: Insure that the Air Intake Hose connection is not too tight between the control box and 

Flexible Air Intake Hose: Insure that the Air Intake Hose connection is not too tight between the control box and 
the  Air  Intake.  The  air  intake  hose  can  become  disconnected  as  the  heater  expands

the  Air  Intake.  The  air  intake  hose  can  become  disconnected  as  the  heater  expands

the  Air  Intake.  The  air  intake  hose  can  become  disconnected  as  the  heater  expands

the  Air  Intake.  The  air  intake  hose  can  become  disconnected  as  the  heater  expands     and  contracts  during 

and  contracts  during 

and  contracts  during 

and  contracts  during 

operation.

operation.

operation.

operation.    

Note: A cold air stopper is not used with fresh air intake through a sidewall.

Note: A cold air stopper is not used with fresh air intake through a sidewall.

Note: A cold air stopper is not used with fresh air intake through a sidewall.

Note: A cold air stopper is not used with fresh air intake through a sidewall.    

 

Summary of Contents for CTA 100-30

Page 1: ...one Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department DO NOT DO NOT DO NOT DO NOT store or use gasoline or other store or use gasoline or other stor...

Page 2: ...AT SENSOR LOCATION 28 16 0 Venting 30 17 0 Air for Combustion 32 17 1 Air for Combustion Horizontal Through a Sidewall 32 17 2 Air for Combustion Through Ceiling 33 18 0 Lighting and Shutdown Instruct...

Page 3: ...a ladder or other access equipment Do not hang anything from the heater Supply all installation materials necessary that are not included with the heater Check the nameplate to make sure that the bur...

Page 4: ...ght Since straight Since straight configuration configuration configuration configuration tube heaters are always hotter at the control end tube heaters are always hotter at the control end tube heate...

Page 5: ...s to combustibles are posted on the Clearances to combustibles are posted on the Clearances to combustibles are posted on the control box control box control box control box In areas used for storage...

Page 6: ...and Body Packag Includes Control Box Draft Inducer and Body Package e e e MODE MODE MODE MODEL L L L GAS TYPE GAS TYPE GAS TYPE GAS TYPE SYSTEM LENGTH SYSTEM LENGTH SYSTEM LENGTH SYSTEM LENGTH TUBE MA...

Page 7: ...Body Package Includes Each Body Package Includes Each Body Package Includes Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912180 10 Ft Tube with 12 Hole Flange Aluminized 1 1 1 41932101 10 Ft Tube...

Page 8: ...eflector Package Part 4334100 Package Part 4334100 Package Part 4334100 Package Part 43341000 0 0 0 1 pkg per Straight Configuration Series or 2 pkgs per U Configuration Series with the optional U Ben...

Page 9: ...675020 QTY 1 c 4 Spring Tension Clamp 30676040 QTY 2 A B C E E E E Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42...

Page 10: ...unit must be connected directly to a 10 ft aluminized steel body section in all systems 2 An optional U Bend can be used on Models CTS A100 40 and CTS A125 40 to create a U configuration The control b...

Page 11: ...18 46cm Control Box Draft Inducer 10 FT Tube Assembly typical Bottom View Wire Hanger Wire Hanger 13 Tube Support Hanger Bracket 13 Tube Support Hanger Bracket 108 274cm 600 1524cm 108 274cm 108 274c...

Page 12: ...ube Support Hanger Brackets typical at control end Shipped with U Bend Package 4 Tube Coupling typical 13 Tube Support Hanger Brackets typical Wire Hangers typical 7 18cm 10 7 8 28cm 10 9 16 27cm 8 1...

Page 13: ...e reflectors from separating separating separating separating during expansion and contraction of the heater during expansion and contraction of the heater during expansion and contraction of the heat...

Page 14: ...upport hanger bracket 8 to 9 Wire Hanger Draft Inducer Assembly 10 Self Drill Screws Typical all tube supports and tube couplings 4 OD x 10Ft Aluminized Steel Tube 13 Tube Support Brk with U Bolt Clam...

Page 15: ...s or swing joints to compensate for expansion See Figures b and c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric su...

Page 16: ...nge Align the tube such that the welded seam is facing down toward the ground F F F Failure to assemble the tube ailure to assemble the tube ailure to assemble the tube ailure to assemble the tube wit...

Page 17: ...roperly to ensure the integrity of the tube connections Two 10 self connections Two 10 self connections Two 10 self connections Two 10 self drilling screws drilling screws drilling screws drilling scr...

Page 18: ...reuse a coupling reuse a coupling Always Always Always Always install a new coupling only and install a new coupling only and install a new coupling only and install a new coupling only and torque as...

Page 19: ...he reflector overlap must be able to slide at this joint for expansion of the heater Fasten screws to tube support hanger bracket and reflector Typical all tube support hanger brackets 10 x 1 2 SHEET...

Page 20: ...ctor Bend Reflector and the reflector on each body section Use two self drilling screws to permanently secure both sides to the reflectors 3 Place the End Reflector End Reflector End Reflector End Ref...

Page 21: ...warranty 2 A 1 2 connector is located on the left side of the control cabinet to provide strain relief for field wiring to the draft inducer junction box refer to Section 15 0 on Electrical Connectio...

Page 22: ...sheet metal screws and terminate with an approved vent cap 6 If the heater is for UNVENTED use place the exhaust hood supplied as an accessory directly onto the outlet of the draft inducer starting c...

Page 23: ...Where local codes do not prohibit a CSA or U L approved flexible connector supplied with this heater is required for connections between the rigid piping and the heater A union should be installed bef...

Page 24: ...g ation in US only The gas connector is 36 long ation in US only The gas connector is 36 long ation in US only The gas connector is 36 long and and and and 1 1 1 1 2 2 2 2 nominal ID and must be insta...

Page 25: ...LVE ON OFF MV MV MODEL SUFFIX 5A MODEL SUFFIX 5A MODEL SUFFIX 5A MODEL SUFFIX 5A 2 With the main burner operating check the burner manifold pressure using a water column manometer Gauges that measure...

Page 26: ...valves stage gas valves stage gas valves 1 Turn on power and energize the main gas valve Remove regulator cover screw see Figure 1 Figure 1 Figure 1 Figure 1 below Turn regulator adjustment screw cloc...

Page 27: ...he heater check local codes for allowable distances and should be identified as Heater Service Switch All electrical wiring must be located in accordance with the required Clearances to Combustibles f...

Page 28: ...secondaire 24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Bloc d allumage Moteur d amorce d aspiration S il faut remplacer un fil de l appareil d origine uti...

Page 29: ...LINE VOLTAGE 120V THERMOSTAT CONNECTIONS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS PER THERMOSTAT PER THERMOSTAT PER THERMOSTAT PER THERMOSTAT Ground Neutral Hot 120VAC Fused...

Page 30: ...n 2014 29 Figure 1 Figure 2 10ft Feed Line Drink Line Thermostat Sensor Control End View Heater Side View X Distance From Burner X 20ft for 30ft heater X 30ft for 40ft heater X 40ft for 50ft heater Th...

Page 31: ...ed A safety switch in the heater is designed to shut the heater off before excessive flue restriction causes bad combustion Refer to the Vent Sizing Table for vent pipe diameter Minimum Equivalent Len...

Page 32: ...h a sidewall the horizontal vent pipe shall rise not less than 1 4 inch per foot from the start of the vent system to the vent terminal All portions of the vent pipe shall be supported to prevent sagg...

Page 33: ...non poultry application and without the use of fresh air ducting a perforated air intake plate PN 42752000 must be installed over the cabinet hole opening Failure to due so may result in damage to th...

Page 34: ...ly above the control box Provide a capped cleanout T as necessary The Cold Air Stopper Cold Air Stopper Cold Air Stopper Cold Air Stopper supplied as accessory is installed into the combustion air inl...

Page 35: ...xpand and contract with the heater Step A Step B Compress end of flexible hose Squeeze ears of spring clamp and slide over compressed end of flexible hose Step D Step E Slide hose and clamp onto start...

Page 36: ...the gas and electrical supply NOTE NOTE NOTE NOTE T T T The lighting and shutdown instructions are also shown on the permanent nameplate label attached to the he lighting and shutdown instructions ar...

Page 37: ...l 13 13a Main Burner 14 14a Burner Clamp 15 15a Ignition Cable 16 Spark Electrode 17 Spark Ignition Module 18 Sight Glass 1 6 7 8 9 12a 14a 15a 16 17 18 13a 7 Restrainter Nipple 8 Terminal Block 9 Gas...

Page 38: ...ere is no obstruction around the exhaust openings Clean any foreign materials Inspect any joints to make sure they are completely sealed See also Section 16 0 Gas lines Gas lines Gas lines Gas lines M...

Page 39: ...sing tube and hose Are they clear and unobstructed Check the pressure at the air switch Is it higher than the minimum required Is the red wire from transformer securely connected to air switch termina...

Page 40: ...dule Is it 24 vac No Yes Is the fuse OK on ignition module Yes No Replace the fuse Yes Is there a spark across igniter sensor gap Yes No Is the ground wiring between the ignition module and the contro...

Page 41: ...oubleshooting Check the manifold gas pressure during startup Is it zero inches Yes No Replace gas valve After an initial step opening is the manifold gas pressure correct No Yes Adjust manifold gas pr...

Page 42: ...d without removing the burner housing from the heat exchanger tube 4 6 5 3 16 1 Access panel only opens to 90 3 2 1 Disconnect electrical supply and open access panel 2 Pull out the ignition cable hoo...

Page 43: ...least 15 minutes 23 4 IGNITION SYSTEM CHECKS TO CHECK TO CHECK TO CHECK TO CHECK IGNITION CABLE IGNITION CABLE IGNITION CABLE IGNITION CABLE a Make sure that the ignition cable does not touch any met...

Page 44: ...7 0 7 0 7 micro amps a To measure the flame current connect an analog DC micro ammeter to the FC FC FC FC and FC FC FC FC terminals per diagram The meter should read 0 7 0 7 0 7 0 7 micro amps or high...

Page 45: ...ctor 11 30186170 Air Switch set 0 23 W C NS2 0306 00 13 30267000 Knockout Plug 14 30279000 Transformer 15 30281000 Terminal Block EK 204 16 30330000 Terminal Block TFB 323 16A 30202000 Fuse 2A 250V 17...

Page 46: ...nsformateur bobine primaire 120 V bobine secondaire 24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Bloc d allumage Moteur d amorce d aspiration S il faut rem...

Page 47: ...iner Nipple 4 long 13 42757020 Restrainer Nipple 4 Long with center block for WR valves only 14 42885000 Spark Module Shield 15 42887100 Burner Clamp 16 42890010 Burner Assembly 17 42899100 Burner Bra...

Page 48: ...the standard for parking structures ANSI NFPA 88a latest edition or with the standard for repair garages ANSI NFPA 88b latest edition SERIAL NO No de S rie LIGHTING SHUTDOWN INSTRUCTIONS 1 Turn on gas...

Page 49: ...nd Package required for CTS A100 40 and CTS A125 40 only 78 30462980 Coupling 4 O D Tube 79 02189020 10 x Sheet Metal Screw 80 43980010 Wire Hanger 81 30303010 S Hook not shown 82 44015251 Draft Induc...

Page 50: ...tible materials 43344990 July 2012 Installation Code and Annual Inspections Installation and Service of Space Ray equipment must be performed by a qualified contractor and conform with all requirement...

Page 51: ...E NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF WITHOUT LIMITING THE FOREGOING THE MANUFACTURER EXPRESSLY EXCLUDES ANY AND ALL IMPLIED WARRANTIES INCLUDING BU...

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