background image

Form 43343050 
Jan 2014

 

-47- 

17

18 2

15

16

22

21

10 - HW Series

11 - WR Series

12, 13

7 6

1

20

8

4

19

14

5

33

CONTROL

COMPONENTS

25

SCHEMATIC WIRING DIAGRAM

MOT

Motor

Moteur

GL

Green Light

Témoin vert

TRANS 24V Transformer

Transformateur 24ÊV

RL

Red Light

Témoin rouge

AS

Air Switch

pressostat

SM

Ignition Module

Bloc d'allumage

IG/S

Ignitor / Sensor

électrode

V

Gas Valve

Robinet à gaz

AL

Amber Light

Témoin ambre

MOT

120V

GL

TRANS

RL

AS

IG/S

AL

V

SM

42785000 Rev. C  10/04

25V GND

25V

24

42874000 Rev. G  10/04

G

BL

BL

BK

BK

R

W

BK

BK

R

BK

W

BK

BK

W

DRAFT

INDUCER

MOTOR

GAS VALVE

AIR SWITCH

TRANSFORMER

120V PRIMARY

24V SECONDARY

A

G

R

IGNITION MODULE

HIGH VOLTAGE

CABLE

ELECTRODE

GAP 3/16”

CONTINUE TO

ADDITIONAL

HEATERS

NEUTRAL

120V

THERMOST

A

T

GROUND

L1

L2

TERMINAL

BLOCK

FACTORY WIRING

FIELD WIRING

CONNECTION WIRING DIAGRAM

CONTROL CABINET

If any of the original wire as supplied with the

appliance must be replaced. It must be

replaced with wiring material having a

temperature rating of at least 105oC. (18

AWG. - UL / CSA 600V Type TEW)

When connecting the supply circuit to the

heater, wiring material having a minimum size

of 14 AWG and a temperature rating of at

least 90oC shall be used.

WIRE LEGEND

ENGLISH

FRANCAIS

BK

BLACK

NOIR

W

WHITE

BLANC

R

RED

ROUGE

BL

BLUE

BLEU

G

GREEN

VERT

A

AMBER

AMBRE

MONITORING LIGHTS

GND

(BURNER)

25V

(GND)

25V

VALVE VALVE

FUSE 2A

JUNCTION BOX

SJO CABLE

(NOT

INCLUDED)

W

R

BK

Schéma de circuit de connexion

Circuit d'origine

Connexions client

Lampes témoins

Neutre

Terre

Vers les autres

radiateurs

Plaque à

bornes

Transformateur

bobine primaire 120ÊV

bobine secondaire 24ÊV

pressostat

Robinet à gaz

Écartement

d'électrode

4,7Êmm

Haute tension

Armoire de commande

Bloc d'allumage

Moteur

d'amorce

d'aspiration

S'il faut remplacer un fil de l'appareil d'origine,

utiliser exclusivement des fils  à température

de service nominale d'au moins 105C (18

AWG. - UL / CSA 600ÊV

Type TEW).

Pour raccorder le circuit d'alimentation au

radiateur, utiliser des fils de calibre 14 AWG

ou plus à température de service nominale

d'au moins 90C.

Fusible

Bloc de jonction

Câble SJO

(non compris)

 WARNING:

 Improper

installation, adjustment,

alteration, service or

maintenance can cause

property damage, injury

or death. Read the

Installation, Operating

and Maintenance

Instruction thoroughly

before servicing this

equipment.

 AVERTISSEMENT:

 Une

installation, un réglage, une

modification, une réparation

ou un entretien incorrect peut

entraîner des dommages

matérials, des blessures ou

la mort. Lisez attentivement

les instructions d’installation,

de fonctionnement et

d’entretien avant de procéder

à l’installation ou à l’entretien

de cet équipment.

 WARNING:

 If not

installed, operated and

maintained in accordance

with the manufacturer’s

instructions, this product

could expose you to

substances in fuel or from

fuel combustion which can

cause death or serious

illness and which are

known to the State of

California to cause cancer,

birth defects or other

reproductive harm.

 WARNING:

 This product

contains a chemical known

to the state of California to

cause cancer.

This heater can be

installed in various

configurations as shown

in the heater layout

section of the instructions

42875000 Rev. E  10/04

26

24 VOLT SUPPLY

ONLY!

4326900-0

Rev. A

27

28

29

GAS TYPE

SUPPLY PRESSURE

Pression de Sortie

Type de Gaz

MAXIMUM

MINIMUM

MANIFOLD PRESSURE

Pression a l’echappement

INPUT Btu/Hr

Consommation Btu / Hr

ORIFICE SIZE

Dimensions bec Veilleuse

MODEL NO.

No. de Modelè

Installation in:

1. Aircraft hangars must be in accordance with the standard for Aircraft Hangars.

ANSI/NFPA 409 (latest edition).

2. Public garages must be in accordance with the standard for parking structures,

ANSI/NFPA 88a (latest edition), or with the standard for repair garages,

ANSI/NFPA 88b (latest edition)

SERIAL NO.

No. de Série

LIGHTING & SHUTDOWN INSTRUCTIONS
1. Turn on gas & electrical supply.

2. Set thermostat to call for heat.

3. Ignition should occur after prepurge.

4. If ignition fails, the unit will spark for approximately 21 seconds

& go into safety lockout. Turn thermostat (or power) off for 60

seconds to take out of lockout.

5. If heater does not light, shut off gas completely for 5 minutes

before attempting to relight.

6. To shut down the heater, turn off the gas & electrical supply.

Infrared Radiant Tube Heater

Radiateur à tuve rayonnant à infrarouge

Gas Fired products Inc. Charlotte, NC

INSTRUCTIONS D’ALLUMAGE ET DE FERMETURE
1. mettre la valve a gaz et l’interrupteur a “ON”.

2. Creer une demande de chauffage au thermostat.

3. L’allumage devrait se produire apres de prepurge.

4. Si l’allumage ne se fait pas, le controle d’allumage continu de

produire des etincelles sur une periode de 21 sec. et ensuite

tomber en securite. Mettre le thermostat (ou le courant) en

position d’arret (OFF) pour une periode de 60 sec. a fin

d’interrompre le processus de securite.

5. Si l’appareil ne s’allume pas, fermez le gaz completement pour

une period de 5 min. avant d’effectuer une nouvelle tentative

d’allumage.

6. Pour fermer l’appareil, fermez le gaz et le courant electrique.

For indoor installation only

Installer à l’intérieur seulement

Vented or Unvented

ELECTRICAL:

ALTITUDE

ANSI Z83.20 / CSA 2.34 - 2008

Tel: 1800 438 4936 e-mail [email protected]

CODE DATE

42848000 Rev. K  1/09

MAX ANGLE:

Max Angle

Electrique

30

Combustible material must be located outside the clearance dimensions listed.

Ceiling Clearance is 12” (30cm) when installed in an UNVENTED configuration. Ceiling

clearance is 18” (46cm) when the optional corner reflectors are not used on ETS or LTS.

Failure to do so may result in death, serious injury or property damage

Models LTS/LTU/ETS/ETU

43344000 Rev. B  10/04

Le dégagement au-dessus de l'appareil doit être d'au moins 30 cm quand l'appareil est installé

SANS ÉCHAPPEMENT. 

Le dégagement au-dessus de l'appareil doit être d'au moins 46cm

quand les réflecteurs d'angle optionnels ne sont pas utilisés sur l'ETS ou le LTS.

D

D

Dessous, 6m du brûleur

Below 20ft  from burne

r

C*

20ft (6m)

Model No

A

B

C

D

E

F

C*

40,50

27”

6” 

40” 

30” 

48” 

12”

-

 

(69cm)

(15cm)

(104cm)

(76cm)

(122cm)

(30cm)

60,75

27”

6” 

60”

30”

48”

12”

-

(69cm)

(15cm)

(145cm)

(76cm)

(122cm)

(30cm)

80,90

52”

84”

30”

52”

12”

72”

(132cm)

(15cm)

(145cm)

(76cm)

(122cm)

(30cm)

(183cm)

100

66”

6” 

88”

40”

66”

20”

72”

(168cm)

(15cm)

(224cm)

(102cm)

(168cm)

(30cm)

(183cm)

110,120,

66”

101”

40”

66”

20”

72”

125,130

(168cm)

(15cm)

(257cm)

(102cm)

(168cm)

(51cm)

(183cm)

140,150,

84”

106”

48”

84”

24”

72”

160,175

(213cm)

(15cm)

(269cm)

(122cm)

(213cm)

(61cm)

(183cm)

180,200,

84”

18”

132”

48”

84”

24”

72”

225,250

(213cm)

(46cm)

(335cm)

(122cm)

(213cm)

(61cm)

(183cm)

Horizontal

B

C

A

A

45 degrees

B

C

E

F

Montage horizontal

Montage à 45°

31

Alternate Supply

Locations

TYPICAL GAS

CONNECTION

END VIEW

Movement

14 - 17”

(356 - 432mm)

Control Box

SIDE VIEW

Flexible Connector

Optional Second Stage Regulator with

Vent Leak Limiter if required to reduce

the Supply Pressure below 14” W.C.

Recommended Gas

Pressure 2 PSIG

Gas Supply

Piping

Sediment Trap

(Drip Leg)

43344050 Rev. C  3/09

Install the gas flexible hose as shown in the diagram below:
Sharp bends, kinks, twists and tension in the hose may cause failure resulting in a gas

leak.
Failure to follow these instructions may result in death, serious injury or property damage.

32

If installation of this heater is

made in a non-poultry

application and without the use

of fresh air ducting, a perforated

air intake plate PN 42752000

must be installed over the

cabinet hole opening.

Failure to due so may result in

damage to the control.

Control Box

Perforated

Air Inlet Plate

CAUTION

43269090  7/08

9

3

TERMINAL

“1”

             “

43270000

Rev. B

24V ONLY

 

 

Summary of Contents for CTA 100-30

Page 1: ...one Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department DO NOT DO NOT DO NOT DO NOT store or use gasoline or other store or use gasoline or other stor...

Page 2: ...AT SENSOR LOCATION 28 16 0 Venting 30 17 0 Air for Combustion 32 17 1 Air for Combustion Horizontal Through a Sidewall 32 17 2 Air for Combustion Through Ceiling 33 18 0 Lighting and Shutdown Instruct...

Page 3: ...a ladder or other access equipment Do not hang anything from the heater Supply all installation materials necessary that are not included with the heater Check the nameplate to make sure that the bur...

Page 4: ...ght Since straight Since straight configuration configuration configuration configuration tube heaters are always hotter at the control end tube heaters are always hotter at the control end tube heate...

Page 5: ...s to combustibles are posted on the Clearances to combustibles are posted on the Clearances to combustibles are posted on the control box control box control box control box In areas used for storage...

Page 6: ...and Body Packag Includes Control Box Draft Inducer and Body Package e e e MODE MODE MODE MODEL L L L GAS TYPE GAS TYPE GAS TYPE GAS TYPE SYSTEM LENGTH SYSTEM LENGTH SYSTEM LENGTH SYSTEM LENGTH TUBE MA...

Page 7: ...Body Package Includes Each Body Package Includes Each Body Package Includes Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912180 10 Ft Tube with 12 Hole Flange Aluminized 1 1 1 41932101 10 Ft Tube...

Page 8: ...eflector Package Part 4334100 Package Part 4334100 Package Part 4334100 Package Part 43341000 0 0 0 1 pkg per Straight Configuration Series or 2 pkgs per U Configuration Series with the optional U Ben...

Page 9: ...675020 QTY 1 c 4 Spring Tension Clamp 30676040 QTY 2 A B C E E E E Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42...

Page 10: ...unit must be connected directly to a 10 ft aluminized steel body section in all systems 2 An optional U Bend can be used on Models CTS A100 40 and CTS A125 40 to create a U configuration The control b...

Page 11: ...18 46cm Control Box Draft Inducer 10 FT Tube Assembly typical Bottom View Wire Hanger Wire Hanger 13 Tube Support Hanger Bracket 13 Tube Support Hanger Bracket 108 274cm 600 1524cm 108 274cm 108 274c...

Page 12: ...ube Support Hanger Brackets typical at control end Shipped with U Bend Package 4 Tube Coupling typical 13 Tube Support Hanger Brackets typical Wire Hangers typical 7 18cm 10 7 8 28cm 10 9 16 27cm 8 1...

Page 13: ...e reflectors from separating separating separating separating during expansion and contraction of the heater during expansion and contraction of the heater during expansion and contraction of the heat...

Page 14: ...upport hanger bracket 8 to 9 Wire Hanger Draft Inducer Assembly 10 Self Drill Screws Typical all tube supports and tube couplings 4 OD x 10Ft Aluminized Steel Tube 13 Tube Support Brk with U Bolt Clam...

Page 15: ...s or swing joints to compensate for expansion See Figures b and c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric su...

Page 16: ...nge Align the tube such that the welded seam is facing down toward the ground F F F Failure to assemble the tube ailure to assemble the tube ailure to assemble the tube ailure to assemble the tube wit...

Page 17: ...roperly to ensure the integrity of the tube connections Two 10 self connections Two 10 self connections Two 10 self connections Two 10 self drilling screws drilling screws drilling screws drilling scr...

Page 18: ...reuse a coupling reuse a coupling Always Always Always Always install a new coupling only and install a new coupling only and install a new coupling only and install a new coupling only and torque as...

Page 19: ...he reflector overlap must be able to slide at this joint for expansion of the heater Fasten screws to tube support hanger bracket and reflector Typical all tube support hanger brackets 10 x 1 2 SHEET...

Page 20: ...ctor Bend Reflector and the reflector on each body section Use two self drilling screws to permanently secure both sides to the reflectors 3 Place the End Reflector End Reflector End Reflector End Ref...

Page 21: ...warranty 2 A 1 2 connector is located on the left side of the control cabinet to provide strain relief for field wiring to the draft inducer junction box refer to Section 15 0 on Electrical Connectio...

Page 22: ...sheet metal screws and terminate with an approved vent cap 6 If the heater is for UNVENTED use place the exhaust hood supplied as an accessory directly onto the outlet of the draft inducer starting c...

Page 23: ...Where local codes do not prohibit a CSA or U L approved flexible connector supplied with this heater is required for connections between the rigid piping and the heater A union should be installed bef...

Page 24: ...g ation in US only The gas connector is 36 long ation in US only The gas connector is 36 long ation in US only The gas connector is 36 long and and and and 1 1 1 1 2 2 2 2 nominal ID and must be insta...

Page 25: ...LVE ON OFF MV MV MODEL SUFFIX 5A MODEL SUFFIX 5A MODEL SUFFIX 5A MODEL SUFFIX 5A 2 With the main burner operating check the burner manifold pressure using a water column manometer Gauges that measure...

Page 26: ...valves stage gas valves stage gas valves 1 Turn on power and energize the main gas valve Remove regulator cover screw see Figure 1 Figure 1 Figure 1 Figure 1 below Turn regulator adjustment screw cloc...

Page 27: ...he heater check local codes for allowable distances and should be identified as Heater Service Switch All electrical wiring must be located in accordance with the required Clearances to Combustibles f...

Page 28: ...secondaire 24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Bloc d allumage Moteur d amorce d aspiration S il faut remplacer un fil de l appareil d origine uti...

Page 29: ...LINE VOLTAGE 120V THERMOSTAT CONNECTIONS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS PER THERMOSTAT PER THERMOSTAT PER THERMOSTAT PER THERMOSTAT Ground Neutral Hot 120VAC Fused...

Page 30: ...n 2014 29 Figure 1 Figure 2 10ft Feed Line Drink Line Thermostat Sensor Control End View Heater Side View X Distance From Burner X 20ft for 30ft heater X 30ft for 40ft heater X 40ft for 50ft heater Th...

Page 31: ...ed A safety switch in the heater is designed to shut the heater off before excessive flue restriction causes bad combustion Refer to the Vent Sizing Table for vent pipe diameter Minimum Equivalent Len...

Page 32: ...h a sidewall the horizontal vent pipe shall rise not less than 1 4 inch per foot from the start of the vent system to the vent terminal All portions of the vent pipe shall be supported to prevent sagg...

Page 33: ...non poultry application and without the use of fresh air ducting a perforated air intake plate PN 42752000 must be installed over the cabinet hole opening Failure to due so may result in damage to th...

Page 34: ...ly above the control box Provide a capped cleanout T as necessary The Cold Air Stopper Cold Air Stopper Cold Air Stopper Cold Air Stopper supplied as accessory is installed into the combustion air inl...

Page 35: ...xpand and contract with the heater Step A Step B Compress end of flexible hose Squeeze ears of spring clamp and slide over compressed end of flexible hose Step D Step E Slide hose and clamp onto start...

Page 36: ...the gas and electrical supply NOTE NOTE NOTE NOTE T T T The lighting and shutdown instructions are also shown on the permanent nameplate label attached to the he lighting and shutdown instructions ar...

Page 37: ...l 13 13a Main Burner 14 14a Burner Clamp 15 15a Ignition Cable 16 Spark Electrode 17 Spark Ignition Module 18 Sight Glass 1 6 7 8 9 12a 14a 15a 16 17 18 13a 7 Restrainter Nipple 8 Terminal Block 9 Gas...

Page 38: ...ere is no obstruction around the exhaust openings Clean any foreign materials Inspect any joints to make sure they are completely sealed See also Section 16 0 Gas lines Gas lines Gas lines Gas lines M...

Page 39: ...sing tube and hose Are they clear and unobstructed Check the pressure at the air switch Is it higher than the minimum required Is the red wire from transformer securely connected to air switch termina...

Page 40: ...dule Is it 24 vac No Yes Is the fuse OK on ignition module Yes No Replace the fuse Yes Is there a spark across igniter sensor gap Yes No Is the ground wiring between the ignition module and the contro...

Page 41: ...oubleshooting Check the manifold gas pressure during startup Is it zero inches Yes No Replace gas valve After an initial step opening is the manifold gas pressure correct No Yes Adjust manifold gas pr...

Page 42: ...d without removing the burner housing from the heat exchanger tube 4 6 5 3 16 1 Access panel only opens to 90 3 2 1 Disconnect electrical supply and open access panel 2 Pull out the ignition cable hoo...

Page 43: ...least 15 minutes 23 4 IGNITION SYSTEM CHECKS TO CHECK TO CHECK TO CHECK TO CHECK IGNITION CABLE IGNITION CABLE IGNITION CABLE IGNITION CABLE a Make sure that the ignition cable does not touch any met...

Page 44: ...7 0 7 0 7 micro amps a To measure the flame current connect an analog DC micro ammeter to the FC FC FC FC and FC FC FC FC terminals per diagram The meter should read 0 7 0 7 0 7 0 7 micro amps or high...

Page 45: ...ctor 11 30186170 Air Switch set 0 23 W C NS2 0306 00 13 30267000 Knockout Plug 14 30279000 Transformer 15 30281000 Terminal Block EK 204 16 30330000 Terminal Block TFB 323 16A 30202000 Fuse 2A 250V 17...

Page 46: ...nsformateur bobine primaire 120 V bobine secondaire 24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Bloc d allumage Moteur d amorce d aspiration S il faut rem...

Page 47: ...iner Nipple 4 long 13 42757020 Restrainer Nipple 4 Long with center block for WR valves only 14 42885000 Spark Module Shield 15 42887100 Burner Clamp 16 42890010 Burner Assembly 17 42899100 Burner Bra...

Page 48: ...the standard for parking structures ANSI NFPA 88a latest edition or with the standard for repair garages ANSI NFPA 88b latest edition SERIAL NO No de S rie LIGHTING SHUTDOWN INSTRUCTIONS 1 Turn on gas...

Page 49: ...nd Package required for CTS A100 40 and CTS A125 40 only 78 30462980 Coupling 4 O D Tube 79 02189020 10 x Sheet Metal Screw 80 43980010 Wire Hanger 81 30303010 S Hook not shown 82 44015251 Draft Induc...

Page 50: ...tible materials 43344990 July 2012 Installation Code and Annual Inspections Installation and Service of Space Ray equipment must be performed by a qualified contractor and conform with all requirement...

Page 51: ...E NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF WITHOUT LIMITING THE FOREGOING THE MANUFACTURER EXPRESSLY EXCLUDES ANY AND ALL IMPLIED WARRANTIES INCLUDING BU...

Reviews: