Space-Ray CTA 100-30 Installation And Operation Instructions Manual Download Page 30 | Manualshive

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Form 43343050
Jan 2014

-29-

Figure 1

Figure 2

10ft

Feed

Line

Drink

Line

Thermostat

Sensor

Control End View

Heater Side View

X

Distance From Burner

X = 20ft for 30ft heater

X = 30ft for 40ft heater

X = 40ft for 50ft heater

Thermostat

Sensor

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Summary of Contents for CTA 100-30

Page 1: ...one Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department DO NOT DO NOT DO NOT DO NOT store or use gasoline or other store or use gasoline or other stor...

Page 2: ...AT SENSOR LOCATION 28 16 0 Venting 30 17 0 Air for Combustion 32 17 1 Air for Combustion Horizontal Through a Sidewall 32 17 2 Air for Combustion Through Ceiling 33 18 0 Lighting and Shutdown Instruct...

Page 3: ...a ladder or other access equipment Do not hang anything from the heater Supply all installation materials necessary that are not included with the heater Check the nameplate to make sure that the bur...

Page 4: ...ght Since straight Since straight configuration configuration configuration configuration tube heaters are always hotter at the control end tube heaters are always hotter at the control end tube heate...

Page 5: ...s to combustibles are posted on the Clearances to combustibles are posted on the Clearances to combustibles are posted on the control box control box control box control box In areas used for storage...

Page 6: ...and Body Packag Includes Control Box Draft Inducer and Body Package e e e MODE MODE MODE MODEL L L L GAS TYPE GAS TYPE GAS TYPE GAS TYPE SYSTEM LENGTH SYSTEM LENGTH SYSTEM LENGTH SYSTEM LENGTH TUBE MA...

Page 7: ...Body Package Includes Each Body Package Includes Each Body Package Includes Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912180 10 Ft Tube with 12 Hole Flange Aluminized 1 1 1 41932101 10 Ft Tube...

Page 8: ...eflector Package Part 4334100 Package Part 4334100 Package Part 4334100 Package Part 43341000 0 0 0 1 pkg per Straight Configuration Series or 2 pkgs per U Configuration Series with the optional U Ben...

Page 9: ...675020 QTY 1 c 4 Spring Tension Clamp 30676040 QTY 2 A B C E E E E Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42...

Page 10: ...unit must be connected directly to a 10 ft aluminized steel body section in all systems 2 An optional U Bend can be used on Models CTS A100 40 and CTS A125 40 to create a U configuration The control b...

Page 11: ...18 46cm Control Box Draft Inducer 10 FT Tube Assembly typical Bottom View Wire Hanger Wire Hanger 13 Tube Support Hanger Bracket 13 Tube Support Hanger Bracket 108 274cm 600 1524cm 108 274cm 108 274c...

Page 12: ...ube Support Hanger Brackets typical at control end Shipped with U Bend Package 4 Tube Coupling typical 13 Tube Support Hanger Brackets typical Wire Hangers typical 7 18cm 10 7 8 28cm 10 9 16 27cm 8 1...

Page 13: ...e reflectors from separating separating separating separating during expansion and contraction of the heater during expansion and contraction of the heater during expansion and contraction of the heat...

Page 14: ...upport hanger bracket 8 to 9 Wire Hanger Draft Inducer Assembly 10 Self Drill Screws Typical all tube supports and tube couplings 4 OD x 10Ft Aluminized Steel Tube 13 Tube Support Brk with U Bolt Clam...

Page 15: ...s or swing joints to compensate for expansion See Figures b and c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric su...

Page 16: ...nge Align the tube such that the welded seam is facing down toward the ground F F F Failure to assemble the tube ailure to assemble the tube ailure to assemble the tube ailure to assemble the tube wit...

Page 17: ...roperly to ensure the integrity of the tube connections Two 10 self connections Two 10 self connections Two 10 self connections Two 10 self drilling screws drilling screws drilling screws drilling scr...

Page 18: ...reuse a coupling reuse a coupling Always Always Always Always install a new coupling only and install a new coupling only and install a new coupling only and install a new coupling only and torque as...

Page 19: ...he reflector overlap must be able to slide at this joint for expansion of the heater Fasten screws to tube support hanger bracket and reflector Typical all tube support hanger brackets 10 x 1 2 SHEET...

Page 20: ...ctor Bend Reflector and the reflector on each body section Use two self drilling screws to permanently secure both sides to the reflectors 3 Place the End Reflector End Reflector End Reflector End Ref...

Page 21: ...warranty 2 A 1 2 connector is located on the left side of the control cabinet to provide strain relief for field wiring to the draft inducer junction box refer to Section 15 0 on Electrical Connectio...

Page 22: ...sheet metal screws and terminate with an approved vent cap 6 If the heater is for UNVENTED use place the exhaust hood supplied as an accessory directly onto the outlet of the draft inducer starting c...

Page 23: ...Where local codes do not prohibit a CSA or U L approved flexible connector supplied with this heater is required for connections between the rigid piping and the heater A union should be installed bef...

Page 24: ...g ation in US only The gas connector is 36 long ation in US only The gas connector is 36 long ation in US only The gas connector is 36 long and and and and 1 1 1 1 2 2 2 2 nominal ID and must be insta...

Page 25: ...LVE ON OFF MV MV MODEL SUFFIX 5A MODEL SUFFIX 5A MODEL SUFFIX 5A MODEL SUFFIX 5A 2 With the main burner operating check the burner manifold pressure using a water column manometer Gauges that measure...

Page 26: ...valves stage gas valves stage gas valves 1 Turn on power and energize the main gas valve Remove regulator cover screw see Figure 1 Figure 1 Figure 1 Figure 1 below Turn regulator adjustment screw cloc...

Page 27: ...he heater check local codes for allowable distances and should be identified as Heater Service Switch All electrical wiring must be located in accordance with the required Clearances to Combustibles f...

Page 28: ...secondaire 24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Bloc d allumage Moteur d amorce d aspiration S il faut remplacer un fil de l appareil d origine uti...

Page 29: ...LINE VOLTAGE 120V THERMOSTAT CONNECTIONS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS PER THERMOSTAT PER THERMOSTAT PER THERMOSTAT PER THERMOSTAT Ground Neutral Hot 120VAC Fused...

Page 30: ...n 2014 29 Figure 1 Figure 2 10ft Feed Line Drink Line Thermostat Sensor Control End View Heater Side View X Distance From Burner X 20ft for 30ft heater X 30ft for 40ft heater X 40ft for 50ft heater Th...

Page 31: ...ed A safety switch in the heater is designed to shut the heater off before excessive flue restriction causes bad combustion Refer to the Vent Sizing Table for vent pipe diameter Minimum Equivalent Len...

Page 32: ...h a sidewall the horizontal vent pipe shall rise not less than 1 4 inch per foot from the start of the vent system to the vent terminal All portions of the vent pipe shall be supported to prevent sagg...

Page 33: ...non poultry application and without the use of fresh air ducting a perforated air intake plate PN 42752000 must be installed over the cabinet hole opening Failure to due so may result in damage to th...

Page 34: ...ly above the control box Provide a capped cleanout T as necessary The Cold Air Stopper Cold Air Stopper Cold Air Stopper Cold Air Stopper supplied as accessory is installed into the combustion air inl...

Page 35: ...xpand and contract with the heater Step A Step B Compress end of flexible hose Squeeze ears of spring clamp and slide over compressed end of flexible hose Step D Step E Slide hose and clamp onto start...

Page 36: ...the gas and electrical supply NOTE NOTE NOTE NOTE T T T The lighting and shutdown instructions are also shown on the permanent nameplate label attached to the he lighting and shutdown instructions ar...

Page 37: ...l 13 13a Main Burner 14 14a Burner Clamp 15 15a Ignition Cable 16 Spark Electrode 17 Spark Ignition Module 18 Sight Glass 1 6 7 8 9 12a 14a 15a 16 17 18 13a 7 Restrainter Nipple 8 Terminal Block 9 Gas...

Page 38: ...ere is no obstruction around the exhaust openings Clean any foreign materials Inspect any joints to make sure they are completely sealed See also Section 16 0 Gas lines Gas lines Gas lines Gas lines M...

Page 39: ...sing tube and hose Are they clear and unobstructed Check the pressure at the air switch Is it higher than the minimum required Is the red wire from transformer securely connected to air switch termina...

Page 40: ...dule Is it 24 vac No Yes Is the fuse OK on ignition module Yes No Replace the fuse Yes Is there a spark across igniter sensor gap Yes No Is the ground wiring between the ignition module and the contro...

Page 41: ...oubleshooting Check the manifold gas pressure during startup Is it zero inches Yes No Replace gas valve After an initial step opening is the manifold gas pressure correct No Yes Adjust manifold gas pr...

Page 42: ...d without removing the burner housing from the heat exchanger tube 4 6 5 3 16 1 Access panel only opens to 90 3 2 1 Disconnect electrical supply and open access panel 2 Pull out the ignition cable hoo...

Page 43: ...least 15 minutes 23 4 IGNITION SYSTEM CHECKS TO CHECK TO CHECK TO CHECK TO CHECK IGNITION CABLE IGNITION CABLE IGNITION CABLE IGNITION CABLE a Make sure that the ignition cable does not touch any met...

Page 44: ...7 0 7 0 7 micro amps a To measure the flame current connect an analog DC micro ammeter to the FC FC FC FC and FC FC FC FC terminals per diagram The meter should read 0 7 0 7 0 7 0 7 micro amps or high...

Page 45: ...ctor 11 30186170 Air Switch set 0 23 W C NS2 0306 00 13 30267000 Knockout Plug 14 30279000 Transformer 15 30281000 Terminal Block EK 204 16 30330000 Terminal Block TFB 323 16A 30202000 Fuse 2A 250V 17...

Page 46: ...nsformateur bobine primaire 120 V bobine secondaire 24 V pressostat Robinet gaz cartement d lectrode 4 7 mm Haute tension Armoire de commande Bloc d allumage Moteur d amorce d aspiration S il faut rem...

Page 47: ...iner Nipple 4 long 13 42757020 Restrainer Nipple 4 Long with center block for WR valves only 14 42885000 Spark Module Shield 15 42887100 Burner Clamp 16 42890010 Burner Assembly 17 42899100 Burner Bra...

Page 48: ...the standard for parking structures ANSI NFPA 88a latest edition or with the standard for repair garages ANSI NFPA 88b latest edition SERIAL NO No de S rie LIGHTING SHUTDOWN INSTRUCTIONS 1 Turn on gas...

Page 49: ...nd Package required for CTS A100 40 and CTS A125 40 only 78 30462980 Coupling 4 O D Tube 79 02189020 10 x Sheet Metal Screw 80 43980010 Wire Hanger 81 30303010 S Hook not shown 82 44015251 Draft Induc...

Page 50: ...tible materials 43344990 July 2012 Installation Code and Annual Inspections Installation and Service of Space Ray equipment must be performed by a qualified contractor and conform with all requirement...

Page 51: ...E NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF WITHOUT LIMITING THE FOREGOING THE MANUFACTURER EXPRESSLY EXCLUDES ANY AND ALL IMPLIED WARRANTIES INCLUDING BU...

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