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Rev 005, 02/12
31
© SP Scientific 2012
Chapter
6
General Maintenance
Overview
Proper routine maintenance is the key to an efficiently operating unit with minimal
downtime. The following section provides instructions on how to maintain your
Freezemobile Freeze Dryer.
Vacuum System
Vacuum Pump
Clean oil is necessary for optimal vacuum and overall efficiency of the vacuum
system. Checking and changing the oil on a regular basis will greatly extend the life of
the vacuum pump.
Check the vacuum pump oil after each freeze dry cycle by draining a small amount
(~100 mL) from the pump drain line. Use a clear container to capture the sample. Oil
should be changed as needed.
When visually checking the oil, use the following guidelines:
Pale yellow or clear vacuum pump oil indicates good condition.
Dark vacuum pump oil indicates acid contamination.
Cloudy gray vacuum pump oil indicates water contamination.
Changing Vacuum Pump Oil
Change the oil immediately after shutting down the freeze dryer while the oil is still
hot.
1.
Protect your hands from the hot oil.
2.
Make sure vacuum is released from the system.
3.
Remove the top fill plug and open the drain valve located at the bottom of the
pump. Drain the contaminated oil into a suitable container.
4.
When the oil has completely drained, close the valve and add new oil to the
pump while visually checking the sight glass to ensure proper level (near the
MAX line). Reinstall the fill plug.
5.
If pump oil is particularly contaminated, operate the vacuum pump for 10 to 15
minutes to flush any residual oil from the system’s interior components.
Repeat steps 3 and 4 to complete the process.
PROPERTY CAUTION! OIL MUST BE CHECKED AND CHANGED MORE FREQUENTLY IF YOUR
PRODUCT CONTAINS CORROSIVE MATERIALS OR ORGANIC SOLVENTS. IN ADDITION, A FILTER
TRAP MAY BE INSTALLED TO PROTECT THE VACUUM PUMP AND PUMP OIL.
Summary of Contents for Freezemobile Series
Page 1: ...FREEZE DRYER OPERATOR S MANUAL VIRTIS FREEZEMOBILE 25L AND 35L FREEZE DRYERS...
Page 2: ......
Page 6: ...iv Rev 005 02 12 SP Scientific 2012...
Page 10: ......
Page 12: ...Introduction VirTis Freezemobile 25L and 35L 2 Rev 005 02 12 SP Scientific 2012...
Page 16: ...Installation and Startup VirTis Freezemobile 25L and 35L 6 Rev 005 02 12 SP Scientific 2012...
Page 32: ...Basic Operation VirTis Freezemobile 25L and 35L 22 Rev 005 02 12 SP Scientific 2012...
Page 40: ...Optional Components VirTis Freezemobile 25L and 35L 30 Rev 005 02 12 SP Scientific 2012...
Page 46: ...General Maintenance VirTis Freezemobile 25L and 35L 36 Rev 005 02 12 SP Scientific 2012...
Page 50: ...Appendix A Troubleshooting VirTis Freezemobile 25L and 35L 40 Rev 005 02 12 SP Scientific 2012...
Page 53: ......