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Sole Diesel 68 GTC, Operator'S Manual

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Technical specifications 

 

 

Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected] 

47 

Operator’s Manual

. Marine generator sets 

 

Section 7 - Troubleshooting 

If a fault occurs in the genset, proceed as follows: 

❖

 

Within the period of warranty: 

 

•

 

Contact to Solé Diesel Official Service. See Solé Diesel WARRANTY. 

 

❖

 

Outside the period of warranty: 

 

•

 

Contact to Solé Diesel Official Service. See Solé Diesel WARRANTY. 

•

 

Stop the genset, determine the cause and repair it before continuing driving the 
motor.

Summary of Contents for 68 GTC

Page 1: ...elona Tel 34 93 775 14 00 www solediesel com info solediesel com 2 Operator s Manual Marine Diesel Gensets Marine generator sets Operator s manual 7 GSC 8 GSAC 8 GTC 10 GTAC 10 GSC 12 GSAC 11 GTC 14 G...

Page 2: ......

Page 3: ...ance in the most demanding operating conditions The images text and information contained in this manual are based on the product s features at the time of publication Sol Diesel reserves the right to...

Page 4: ...1 Reception 13 2 2 Transporting and Handling the Packed Genset 13 2 3 Transporting and Handling the Unpacked Genset 14 2 4 Storage of Packed and Unpacked Genset 14 Section 3 Installation 15 3 1 Angle...

Page 5: ...l system 27 5 6 Cooling System 28 Coolant specifications 28 Maintenance task Coolant check 28 Maintenance task Coolant fill change 29 Maintenance task Seawater filter inspection 29 Maintenance task Se...

Page 6: ...information screen 41 Set point Maintenance hours change 42 History log 43 6 4 Alarm list 44 6 5 Display contrast adjustment 44 6 6 Change language 45 6 7 Alarm Management 45 Section 7 Troubleshooting...

Page 7: ...lled fuels or fuel vapors Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot parts or from sparks Catch fuels in an approved container when remo...

Page 8: ...he power input from battery 2 Disconnect the battery cables Remove the negative lead first when disconnecting the battery Reconnect the negative lead last when reconnecting the battery Follow these pr...

Page 9: ...screens and covers before operating the engine Read the engine operator s manual and understand it before any operation and maintenance of the engine to ensure that it continues operating practices a...

Page 10: ...ise by Sol Diesel the warranty periods are applied according to the time elapsed in months from the date of purchase or the limit of hours of operation whichever occurs first listed in the following t...

Page 11: ...abnormal use and inadequate service or installation g Faults due to the use of components not manufactured or sold by Sol Diesel h Faults due to electrical installations that do not comply with Sol D...

Page 12: ...rformed the associated materials and any other expense related to the service All shipments of products or components sent by the purchaser for inspection and repair shall be paid in advance by the pu...

Page 13: ...TIFICATION LABEL The nameplate is located above the rocker cover The characteristics plate of genset it s located above the alternator case The characteristics plate of canopy genset it s located outs...

Page 14: ...GSAC gensets PIECE ELEMENT 1 Oil filter 2 Oil level stick 3 Oil fill cap 4 Oil drain tube 5 Fuel filter 6 Drain plug 7 Fuel feed pump 8 Electric fuel feed pump 12V 9 Nozzles 10 Air inlet elbow 11 Wet...

Page 15: ...IECE ELEMENT 1 Oil filter 2 Oil level stick 3 Oil fill cap 4 Oil drain tube 5 Fuel filter 6 Relays 7 Fuel feed pump 8 Electric fuel feed pump 12V 9 Nozzles 10 Air inlet elbow 11 Wet exhaust elbow 12 A...

Page 16: ...sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier...

Page 17: ...he genset is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If the genset is unused for prolonged periods and stored...

Page 18: ...OUTLET SEAWATER OUTLET 3 CONNECT SIPHON BREAKER if installed See 10 4 Genset Dimensions 4 CONNECT SEAWATER INLET See 10 4 Genset Dimensions 5 CONNECT FUEL INLET See 10 4 Genset Dimensions 6 CONNECT LE...

Page 19: ...e exhaust outlet is unobstructed FUEL LEVEL Check the fuel level and keep the tank s full to ensure adequate fuel supply OIL LEVEL Maintain the oil level below dipstick high mark and above dipstick lo...

Page 20: ...l changes and climatic conditions The following recommendations are therefore of a general nature but they will help prevent or reduce the risk of damage due to rusting 4 3 Winterzation and Preservati...

Page 21: ...of the genset increase 5 Get the genset work during 5 or 10 minutes without load as maintenance operation 4 5 Restoration of Operational Conditions When starting up the genset again after winter lay u...

Page 22: ...ls O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or seal...

Page 23: ...pressure I Lubrication system Genset oil I C C C C Oil filter C C Fuel system Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Intak...

Page 24: ...standard Valve clearance cold setting Injet 0 25 mm Exhaust Inspection 1 Insert the appropriate thickness gauge between the rocker arm and valve cap to check the clearance 2 Loosen the rocker nut 1 3...

Page 25: ...e fuel supply shut off and crank the genset by means of the starter and read the compression pressure gauge indication when the genset is running at specified speed 4 If the compression pressure is lo...

Page 26: ...ications Use oil with 15W40 viscosity this is an all season oil for temperatures ranging between 15 C and 40 C or select the most suitable oil viscosity for the atmospheric temperatures on which the g...

Page 27: ...il the dipstick mark maximum and take note of the quantity of oil used 3 With the engine inclined fill the oil circuit with the maximum oil quantity according to the previous amount Then extract the d...

Page 28: ...nts Maintenance task Fuel Level Inspection Periodically it is necessary to check the fuel level to assure the operation of the genset On top of that if fuel pump sucks air when the fuel level is lower...

Page 29: ...e presence of exhaust smoke color Procedure quickly accelerate genset Criteria no remarkably black smoke exhaust and correct function of fuel cut off solenoid Any leaks at the body injection pump or f...

Page 30: ...y to the operator Maintenance task Bleeding air from the fuel system On the first start up of the engine and if this has operated with the fuel tank empty air may enter the feed system and it is neces...

Page 31: ...he anti freezing agent concentration according to operating conditions is specified in anti freezing agent package labels It is advisable select the anti freezing agent concentration based on a temper...

Page 32: ...n taking care that the cover is well 4 Seated on the o ring 5 Start the genset to check seawater leakages Maintenance task Seawater pump impeller inspection Seawater pump impeller is neoprene and cann...

Page 33: ...tion is specified in the following drawings The elements included in the drawing are essential for the correct genset operation Waterlock supplied as accessory to prevent seawater from entering inside...

Page 34: ...necessary It is important to ensure that the combustion air is freely supplied and freely expelled from the area Maintenance task Exhaust gas noise and vibrations inspection Inspect the exhaust system...

Page 35: ...8 11 GTC 14 GTAC 60972400S 60972400S 18 60972230ST 60972240ST 18 11 GTC 14 GTAC 24V 60972400 2S 17 GTC 20 GTAC 60973400S 60973400S 18 60973230ST 60973240ST 18 17 GTC 20 GTAC 24V 60973400 2S 60973400 2...

Page 36: ...hen remove connection plate and glow plug 2 If the glow plug glows red when the positive wire is connected to the portion A with the portion B grounded the plug can be used Rated voltage Current 12 V...

Page 37: ...nd electrical insulation The condition of the windings can be checked by measuring their electrical resistance to earth While running this test disconnect the voltage regulator It is usually sufficien...

Page 38: ...tdown and the mains power shut off for the risk of severe hazard for persons and objects Moreover prior to approaching or touching the alternator ensure that it is at room temperature Make sure that t...

Page 39: ...wire to female connector SCO 10 Kit second panel SCO 10 ref 60974600S The first step to install the remote SCO 10 is to Connect the communication wire from main SCO 10 to REMOTE SCO 10 as is specifie...

Page 40: ...on Use this button to acknowledge alarms and deactivate the horn output Inactive alarms will disappear immediately and status of active alarms will be changed to confirmed so they will disappear as so...

Page 41: ...pages See Display Screens and Pages Structure section below this table for more details 10 UP button Use this button to move up or increase a value 11 DOWN button Use this button to move down or decr...

Page 42: ...enset No ready Power factor if the amperometric kit is installed RPM Timer seconds of each genes phase Active power pointer if the amperometric kit is installed Voltage between phases and neutral Volt...

Page 43: ...description of the alarm it is recommended to change the language to English the original language If still in doubt contact to factory BO1 Crancking signal start BO2 Stop solenoid f current comes or...

Page 44: ...41 Operator s Manual Marine generator sets Setpoint Controller information screen Enter Page Page Page Hold the ENTER and PAGE button at the same time mismo tiempo Page Enter If the panel is more tha...

Page 45: ...wing warning appears in the Alarm list screen of SCO 10 First of all you must carry out the maintenance tasks according to the Maintenance task table attached in the end You also can consult this info...

Page 46: ...3 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 43 Operator s Manual Marine generator sets History log Page Page To display all the screens shown below yo...

Page 47: ...75 14 00 www solediesel com info solediesel com 44 Operator s Manual Marine generator sets 6 4 Alarm list 6 5 Display contrast adjustment Alarm desactivation Active unconfirmed alarm Active confirmed...

Page 48: ...r sets 6 6 Change language You must follow these steps to change the panel language Hold ENTER button and at the same time press PAGE button Select with o button then press ENTER button Enter Page Pag...

Page 49: ...t pre configured to stop the engine Shut Down SD When the Control Panel orders drastically stop the engine Voltage phase sequence detection SCO 10 controller detects phase sequence on generator voltag...

Page 50: ...erator sets Section 7 Troubleshooting If a fault occurs in the genset proceed as follows Within the period of warranty Contact to Sol Diesel Official Service See Sol Diesel WARRANTY Outside the period...

Page 51: ...they have voltage Electronic board Check that goes voltage electronic board to micro relay ELECTRICAL SYSTEM GENSET Blown fuse Replace the controller fuse If the fuse blows again troubleshoot the con...

Page 52: ...r in fuel system Bleed fuel system 6 5 Injection pump incorrectly set Contact with our dealer Fuel outlet cock closed Open fuel outlet cock 6 5 COOLING SYSTEM Coolant level low Restore the coolant to...

Page 53: ...voltage 5 9 Current too high cos very low speed below 4 of nominal 5 9 Change the regulator 5 9 Check the diodes unhooking the cables 5 9 UNDER LOAD VOLTAGE ABOVE NOMINAL ALTERNATOR AC Calibrate the...

Page 54: ...p Check seawater pump impeller pump sealing 6 6 Water cooler clogged Clean the water cooler and the tube stack fitted in the heat exchanger 6 6 Coolant level low Restore the coolant to normal operatin...

Page 55: ...lace air filter element 6 7 Exhaust backfires Inspect the exhaust system Replace the inoperative exhaust system components 6 7 HIGH FUEL CONSUMPTION GENERAL Compression weak Check the compression 6 3...

Page 56: ...aust valve clearance cold genset mm 0 25 RPM rpm 1500 8 GTC 1800 10 GTAC 1500 7 GSC 1800 8 GSAC 1500 11 GTC 1800 14 GTAC Starting system Glow plugs Lubrication System System description Forced lubrica...

Page 57: ...s Protection degree IP23 Excitation system Brushless Power Factor cos 0 8 1 0 8 Insulation system H Voltage variation V 1 Speed variation rpm 5 3 GENSET General Information Active stand by power kW 6...

Page 58: ...haust valve clearance cold genset mm 0 25 RPM rpm 1500 10 GTC 1800 12 GTAC 1500 17 GSC 1800 20 GSAC 1500 17 GTC 1800 17 GTAC Starting system Electric starter Lubrication System System description Forc...

Page 59: ...ee IP23 Excitation system Brushless Power Factor cos 1 0 8 1 Insulation system H Voltage variation V 1 Speed variation rpm 5 3 GENSET General Information Active stand by power KW CV 9 4 10 GSC 12 0 12...

Page 60: ...7 85 a 9 80 0 8 a 1 0 14 7 a 21 6 1 5 a 2 2 29 4 a 41 2 3 0 a 4 2 TIGHTENING VALUES THREAD 10 GSC 12 GSAC 11 GTC 14 GTAC 14 GSC 17 GSAC 17 GTC 20 GTAC N m kgf m Cylinder head M10 83 0 a 93 0 8 5 a 9 5...

Page 61: ...nical appendices Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 58 Operator s Manual Marine Diesel Gensets Section 10 Technical Append...

Page 62: ...Technical appendices Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 59 Operator s Manual Marine Diesel Gensets 10 1 Wiring diagrams...

Page 63: ...TER TRANSFORMER 87 85 86 30 87 85 86 30 87 85 86 30 DETALLE RELE DE ARRANQUE STARTER RELAY DETALLE RELE BUJIAS PRECALENTAMIENTO PREHEATING RELAY DETALLE CONECTOR CPC PORTAMACHOS DETAIL CONNECTOR CPC D...

Page 64: ...e tierra Earth disconnecting relay BB0A C I TRANSMISOR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENO...

Page 65: ...RGENCY STOP OPT STD CANOPY N C CONTACT Diodos 25 A BOMBA DE ALIMENTACI N DE CUMBUSTIBLE FUEL FEED PUMP CPC PIN 2 CRANKING 2 5 A BI6 BI5 BI4 BI3 BI2 BI1 BINARY OUTPUTS 5A 5A 87 85 86 30 BINARY INPUTS G...

Page 66: ...MBUSTIBLE FUEL FEED PUMP CPC PIN 2 CRANKING 2 5 A BI6 BI5 BI4 BI3 BI2 BI1 BINARY OUTPUTS 5A 87 85 86 30 BINARY INPUTS GENERATOR VOLTAGE N D L2 POWER RPM ANALOG INPUTS CAN GENERATOR CURRENT AI1 H H COM...

Page 67: ...chnical appendices Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 64 Operator s Manual Marine Diesel Gensets 10 2 Alternator connectio...

Page 68: ...COLLEGAMENTO CONNECTIONS CONNEXION ANSCHLUSS CONEXI N 12 morsetti 12 wires 12 klemmen 12 bornes 12 bornes 82...

Page 69: ...COLLEGAMENTO CONNECTIONS CONNEXION ANSCHLUSS CONEXI N MONOFASE SINGLE PHASE MONOPHAS EINPHASIG MONOF SICO...

Page 70: ...chnical appendices Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 67 Operator s Manual Marine Diesel Gensets 10 3 Regulator connection...

Page 71: ...xcitador BL4 U Regulaci n de la Frecuencia incremento de tensi n reducci n de tensi n incremento del l mite de de la subvelocidad reducci n de la estabilidad incremento de la estabilidad reducci n del...

Page 72: ...Technical appendices Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 69 Operator s Manual Marine Diesel Gensets 10 4 Overall dimensions...

Page 73: ...176 5 112 112 608 18 BATTERY CONNECTIONS SEA WATER INLET 20 EMERGENCY STOP GENERATOR AIR INLET CUSTOMER PANEL CONNECTION AC BREAKER FIRE EXTINGUISHER ACCESS HOLE AIR OUTLET EQUIPMENT GROUND CONNECTIO...

Page 74: ...Dimensions in millimeters VIEW A 111 5 145 5 BATTERY CONNECTIONS SEA WATER INLET 20 EMERGENCY STOP FUEL INLET 8 CUSTOMER PANEL CONNECTION AC BREAKER STAR STOP SWITCH FIRE EXTINGUISHER ACCESS HOLE LEAK...

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Page 76: ...nstructions to Replace and Remove When you decide to replace the genset please contact Sol Diesel S A will provide relevant instructions regarding the laws in force at the time When disposing of the w...

Page 77: ...generator sets Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 74 Operator s Manual Marine Diesel Gensets Section 12 Inspection prior t...

Page 78: ...pection prior to the delivery of generator sets Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 75 Operator s Manual Marine Diesel Gens...

Page 79: ...log Sol Diesel S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 76 Operator s Manual Marine Diesel Gensets Maintenance log DATE HOURS DESCRIPTION S...

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Page 82: ...U_GBAV_EN Revision 7 04 2019...

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