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INSTALLATION AND OPERATING MANUAL

IOMMASGPXX01-GB_01

10-40 kVA

Summary of Contents for Masterys Green Power

Page 1: ...INSTALLATION AND OPERATING MANUAL IOMMASGPXX01 GB_01 10 40 kVA...

Page 3: ...guration 20 3 9 1 General 20 3 9 2 Installation 20 3 9 3 Power connections 20 3 9 4 Control connections 22 3 10 External battery cabinet connection 23 4 MODES OF OPERATION 24 4 1 ON LINE operation 24...

Page 4: ...arms 53 9 3 Preventive maintenance 54 9 3 1 Batteries 54 9 3 2 Fans 54 9 3 3 Capacitors 54 10 OPTIONS 55 10 1 ADC card 55 10 2 Kit GSS Global Supply System 56 10 3 Isolation Controller 56 10 4 Remote...

Page 5: ...BQQMJFE MPBE CBUUFSJFT r OTV DJFOU PS JOBEFRVBUF NBJOUFOBODF r UUFNQUFE NBJOUFOBODF SFQBJST PS NPEJ DBUJPOT OPU DBSSJFE PVU CZ 40 0 614 QFSTPOOFM PS QFSTPOOFM GSPN a support centre authorised by SOCOM...

Page 6: ...IF 614 JT OPU FRVJQQFE XJUI BVUPNBUJD TFDUJPOJOH BHBJOTU CBDL GFFE PS JG UIF TXJUDI JT FYUFSOBM UP UIF 614 B Y a label bearing the following words on all the external switches of the UPS power supply...

Page 7: ...ring installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit The product you have chosen is designed for commercial and industrial use onl...

Page 8: ...SF UIBU UIF PPS JT TUSPOH FOPVHI UP TVQQPSU UIF XFJHIU PG UIF 614 BOE PG UIF CBUUFSZ DBCJOFU JG VTFE Avoid pressing on the front panels when moving the unit The UPS MUST only be moved by two people at...

Page 9: ...URE 3 2 1 Models S h 800 mm and models M h 1 000 mm 3 2 1 3 Remove screws A and screws B A B 3 2 1 5 Secure the UPS with feet C C C 3 2 1 2 3 2 1 1 3 2 1 4 1 3 2 The UPS can be moved Place the UPS in...

Page 10: ...1 B 2 C 2 B 1 1 The UPS can be moved Place the UPS in the installation area 3 2 2 8 Secure the UPS with feet D D D Secure the UPS with feet D only when it is in position with the cable connected Loose...

Page 11: ...2 11 Tighten screws A 2 A 1 3 2 2 12 3 2 2 13 For UPS 15 40kVA height 1 400mm without internal battery t XJUI CBUUFSZ DBCJOFU UUFE BMPOHTJEF remove leveller E from the cabinet Fasten the UPS to the ca...

Page 12: ...UP EJSFDU TVOMJHIU PS UP TPVSDFT PG FYDFTTJWF IFBU r TQBDF PG BU MFBTU DN NVTU CF MFGU BU UIF CBDL GPS BEFRVBUF WFOUJMBUJPO TFF HVSF r 5IF 614 TXJUDIFT BSF BDDFTTFE GSPN UIF GSPOU IPXFWFS B TQBDF PG B...

Page 13: ...switch four poles with intervention threshold 10 In 2 In systems with two or more UPSs operating in a redundant or power parallel configuration 3 Determined by the size of the terminals 4 protection...

Page 14: ...BM FMFDUSPNFDIBOJDBM switch that should be installed For further information on the connection and the type of remote switch please read paragraph 10 9 of this manual ATTENTION The neutral is not disc...

Page 15: ...12 L22 L32 N2 MAINS N1 L3 L2 L1 3 3 Connectionsif THE MAINS AND AUX MAINS ARE CONNECTED IN COMMON 3 5 INSTALLATION PROCEDURES AND INSTRUCTIONS WARNING Before carrying out work on the terminal board or...

Page 16: ...EXT BATTERY OUTPUT MAINS SUPPLY L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 B2 B2 B1 B1 OUTPUT AUX MAINS L12 L22 L32 N2 L11 L21 L31 N11 MAINS N1 L3 L2 L1 EXT BA TPUT MAINS SUPPLY 2 L32 N2 L11 L1 L21 L2...

Page 17: ...UNPACKING AND INSTALLATION OFTHE UNIT EXT BATTERY OUTPUT MAINS SUPPLY L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 B2 B2 B1 B1 OUTPUT AUX MAINS L11 N11 MAINS N1 L3 L2 L1 L12 N2 3 1 Connections if THE MA...

Page 18: ...detail C and bend details B to pass the cables secure the terminal board cover with the four screws 3 5 5 Secure the cables to the couplings D located on the rack ensuring that the air vents are not o...

Page 19: ...IN1 of the ADC PCB 3 8 ISOLATIONTRANSFORMER The MASTERYSTM IP model of the MASTERYSTM range is fitted with an internal isolation transformer If an external isolation transformer cabinet is required t...

Page 20: ...d allow a maximum distance of about 3 metres between the UPS units This gives enough room for an external battery cabinet to be inserted beside each UPS 3 9 3 Power connections r 5IF QPXFS TVQQMZ UP F...

Page 21: ...magneto thermal switch if a separate auxiliary power source is used add a magneto thermal switch for each UPS D Ext bypass magneto thermal switch E Output switch F System shutdown switch G Distributio...

Page 22: ...e supplied with the UPS in case of standard parallel setting or are attached to the parallel kit in case of later upgrading of the system 1BSBMMFM DPO HVSBUJPO NVTU POMZ CF BDUJWBUFE CZ 40 0 614 RVBMJ...

Page 23: ...battery cable must not be more than 8 metres long if L 8 m please contact the support service Cabling errors with inversion of the battery polarity may cause permanent damage to the equip ment r 3FQM...

Page 24: ...r returns automatically a few seconds after the overload disappears XIFO UIF WPMUBHF HFOFSBUFE CZ UIF JOWFSUFS HPFT JT PVU PG UPMFSBODFT EVF UP B NBKPS PWFSMPBE PS B GBVMU PO UIF inverter wWhen the in...

Page 25: ...nnection diagram If the UPS has an input for the auxiliary power supply the Q2switchmust be connected to this input and the main power supply input must be disconnected on the control panel If the mai...

Page 26: ...ys operates at the highest load efficiency 40 70 of the nominal power This mode can only be activated on UPS connected in parallel and operating in normal mode In cases of low load the system shuts do...

Page 27: ...more details on the connection and use of the related communication interfaces cards 5 1 1 5 1 IDENTIFYINGTHE SWITCHES AND INTERFACES B MAINS 0 2 1 B1 OUT PO HVSBUJPO XJUI DPNNPO NBJOT 5 1 ACCESSTO C...

Page 28: ...4 GPS B DPOUJOVPVT QPXFS TVQQMZ UP UIF MPBE r Position 2 MANUAL BY PASS This position should only be selected for ordinary or extraordinary maintenance PQFSBUJPOT NBOVBM CZQBTT UIF MPBE JT DPOOFDUFE E...

Page 29: ...JEFOUJ FT UIF DPOEJUJPO PG UIF QPXFS TVQQMZ UP UIF MPBE C alphanumeric information that uses a menu layout to provide details on any alarms that may occur and on the measurements controls and paramete...

Page 30: ...NO ENGLISH 30 IOMMASGPXX01 GB_01 10 40 kVA 6 1 1 1 M1 M2 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M29 M30 M31 6 MIMIC PANEL 6 1 1 Meaning of ideograms M3 M4 M5 M6 M7 M20 M21 M22 M23 M18 M24 M19 M25 M26 M...

Page 31: ...eady M10 Input mains OK Steady Input mains alarm Flashing M11 Inverter on Steady M12 Module 1 present Steady Module 1 general alarm Flashing M13 Module 2 present Steady Module 2 general alarm Flashing...

Page 32: ...in high efficiency mod 6 1 2 Meaning of the luminous bar The luminous bar figure 6 1 1 provides an immediate indication of the condition of the power supply to the load r 3FE QPXFS TVQQMZ OPU QSFTFOU...

Page 33: ...ISTICS 3 COMMANDS 3 1 IMMEDIATE COMMAND 3 2 EXTENDED COMMAND 4 PARAMETERS 4 1 PRESENT CONFIG 4 2 PRESENT DATA 5 SERVICE 5 1 COMMISSIONING 5 2 SETTING 5 3 SERVICE CODE 6 HYSTORY 6 1 HISTORY LOG 1 ALARM...

Page 34: ...FOR OVERLOAD The duration of the overload has inhibited the bypass A32 MODULE 1 GENERAL ALARM Module 1 failure A33 MODULE 2 GENERAL ALARM Module 2 failure A34 MODULE 3 GENERAL ALARM Module 3 failure A...

Page 35: ...s been defined the system reports measurements that are made avail able in digital or graphical format The values that are represented graphically can be used to analyse the situation over the last 24...

Page 36: ...E Activates Eco mode always on mode NORMAL MODE Activates normal double conversion operation ALARM RESET Resets all the alarms LEDS TEST Performs the test on the mimic panel LEDs EXTENDED COMMAND menu...

Page 37: ...isisusedtochangetheconfigurationparameters insertthewarrantyactivationcodeanddisplaytheservicecode Activation code menu During activation of the equipment a warranty activation code made up of four ch...

Page 38: ...ated and with the auxiliary mains AUaX MAINS disconnected Do not set on UPS with common mains lines as it could damage the load r 650 0 4FUT XIFUIFS UIF 614 IBT UP SFTUBSU BVUPNBUJDBMMZ BGUFS 4 0 shut...

Page 39: ...T QMVH UZQF PQUJPOBM r POWER SHARE PLUG2VALUE As plug1 value optional r 4 3 6 3 5 OTFSUT UIF TFSJBM DPNNVOJDBUJPO QBSBNFUFST r 4 3 1 3 5 OTFSUT UIF TFSJBM DPNNVOJDBUJPO QBSBNFUFST PEE FWFO OPOF r 1 45...

Page 40: ...e menu SERV ICE SERVICE CODE and inform the support centre of the code displayed 6 1 3 5 1 6 1 3 6 Event Log menu Shows a list of UPS events in chronological order It allows the user to analyse UPS op...

Page 41: ...a single point During the installation phase one of the UPSs and the relative mimic panel is defined as the concentrator It is then possible to manage and install in one step all the options required...

Page 42: ...UT UIF QPXFS TVQQMZ UP UIF MPBE BOE DBVTFT UIF 614 BOE UIF CBUUFSZ DIBSHFS UP TUPQ t DUJWBUF UIF QSPDFEVSF COMMANDS IMMEDIATE COMMANDS STOP PROCEDURE t 8BJU BQQSPY NJOVUFT GPS UIF 614 UP TIVU EPXO UIF...

Page 43: ...JT TXJUDI 3 563 50 03 0 t 1VU TXJUDI Q2 into position 1 mains ON t 8BJU GPS UIF NJNJD QBOFM UP TXJUDI PO t DUJWBUF UIF QSPDFEVSF COMMANDS IMMEDIATE COMMANDS START PROCEDURE t BSSZ PVU UIF PQFSBUJPOT J...

Page 44: ...HOBMMJOH and remote monitoring See the options paragraph to access the detailed functions of the PCBs installed in the slots Please note that two NetVision cards or two GSS cards cannot be connected s...

Page 45: ...the following is applicable only if the user is in possession of the administrator rights otherwise the procedure indicated below is only valid if using a stand alone PC i e not in a network of compu...

Page 46: ...ervisor page will be displayed and the functions are described in the following para graph 8 2 1 2 8 2 2 Description of the functions available The main web page shows the general status of the UPS Th...

Page 47: ...B EJ FSFOU MBOHVBHF G UIF EFTJSFE MBOHVBHF JT OPU MJTUFE TFF JG JU JT EPXOMPBEBCMF from the www socomec com web site Refer to the chapter on software updating for instructions on how to install a new...

Page 48: ...e supervisor to be updated r Page refresh sec the page refresh rate can be set r Installation text string used to describe the UPS installation site which is useful if there are more than one unit con...

Page 49: ...ays between two calls even if no faults occur r Force an outgoing call by selecting EXECUTE a test connection is immediately carried out DUJWBUJOH POF DPO HVSBUJPO FYDMVEFT UIF PUIFS UIFSFGPSF JG BO T...

Page 50: ...the local network It is normally used on medium large complex networks and in multi server environments where the IT manager centrally controls all the network re sources The physical position of the...

Page 51: ...ee air GSM or ANALOG fixed line The auto diagnostic system analyses UPS operating conditions identifies faults and monitors environmental conditions such as temperature overload avoid ing the risk of...

Page 52: ...QPXFS TVQQMJFE GSPN BO JODPSSFDUMZ TJ FE t UFNQFSBUVSF PWFS UIF MJNJUT 5IF 614 JOUFSOBM UFNQFSBUVSF JT IJHIFS UIBO QMFBTF SFGFS UP FBTVSFNFOUT NFOV PO UIF NJNJD QBOFM Check the ventilation or air con...

Page 53: ...eset the alarms t 5 4FSWJDF HFOFSBM BMBSN 5IF 45 3 4 QSPEVDUT DBO CF SFNPUFMZ TFSWJDFE 5IJT BMBSN JOEJDBUFT UIBU B QSPDFEVSF GPS BOBMZTJOH UIF 614 failure has been activated by the support centre if a...

Page 54: ...ttery for analysis Since the expected life of the batteries is very much dependent on operating conditions number of charging and discharging cycles load rate temperature a periodic check by authorise...

Page 55: ...ly closed or normally open outputs and up to three digital inputs Two dip switches allow the selection of up to four operating modes Standard Power Safe Security and Environmental which can be used to...

Page 56: ...e g for maintenance operations without interrupting the power supplied to the load 10 6 EXTERNAL MAINTENANCE BYPASSWITH BACKFEED PROTECTION This device will electrically exclude and isolate the UPS e...

Page 57: ...d M2 Backup power terminal board T1 Remote switch1 T2 Remote switch1 Q1 Input power switch Q2 Backup power switch XB1 Connector on BKF PCB XB2 Connector on BKF PCB 10 8 1 1 A UPS L11 Q2 L21 L31 N1 T2...

Page 58: ...he output or in some failure conditions earth leakage significant phase dispersion or in case of non isolated neutral system high potential can be detected It will there fore be necessary to install e...

Page 59: ...can be provided with a Profibus protocol converter installation software configuration softwa re and user manuals If the RS232 485 serial connector is installed on the mimic panel it should be disabl...

Page 60: ...15 from 10 to 20 selectable if generator is used Nominal power kW 9 13 5 18 27 36 Overload on mains power supply 125 10 minutes 150 1 minute Crest factor 3 1 Voltage distortion 1 with linear load 1PVU...

Page 61: ...MMASGPXX01 GB_01 61 10 40 kVA TECHNICAL SPECIFICATIONS 11 Mechanical characteristics with standard batteries 444 795 800 444 795 1 000 444 795 1 400 Model T 8FJHIU LH Model M 8FJHIU LH Model S 8FJHIU...

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