Page 3 - 28
TL49J
SERVICE AND REPAIR
for the ring gear is on the top face of the slew gear set
between the fixing bolts. It can be accessed by lifting
one of the side covers and slewing the structure ap-
propriately.
The ring gear should be inspected on a six monthly
basis for excessive wear. It is unlikely there will be any
wear if the machine is maintained correctly.
To check the gear, place a payload of approximately
80 Kg on the platform. Elevate the lower boom to
approximately half way. Then, gently elevate the top
boom whilst observing the ring gear. Excessive wear
will be observed by noticing more than 0.5 mm move
-
ment between the inner and outer bearing rings. If
excessive wear is present, the gear ring should be
replaced.
SLEW STOP
The slew stop mechanism is fully lubricated and should normally not require any further lubrication.
Should more lubrication be needed, this can be done in two ways;
1. When greasing the slew bearing, some grease will drop into the centre part of the slew. Keep
on greasing the slew bearing until grease escaping becomes visible from the outside sealing
lip on the slew gear. Keep on greasing as the grease will now be pushed out through the outer
and inner sealing ring of the slew bearing. Grease escaping from the inner seal will drop unto
the slew stop ring.
2.
LPS-3 lubrication can also be sprayed between the slew tube and the chassis plate.
The slew stop mechanism is very simple and prevents the cables and hoses getting tangled up by
continuous rotation. The slew stop ring will allow the operator to turn almost 360° in each direction from
the stowed position.
The critical parts of the slew stops are as follows:
• Chassis stop
• Slew stop ring
• Slew stop ring tab
• Slew tube stop
When slewing (rotating), the slew tube stop will pick up on the slew stop ring tab and drag it around
until the slew stop ring tab hits the chassis stop. It is possible to slew almost two turns in the opposite
direction until the slew stop ring tab hits the chassis stop again. This provides almost two turns (lock to
lock). From the parking position, this equates to one left turn or one right turn.
Figure 3-37
: Location of the slew drive
gears.
Figure 3-38
: Different procedures of
lubrication.
Figure 3-39
: Critical parts of the slew stop.
Slew Tube
Spray LPs-3
inbetween the
tube and the
chassis plate
Slew Stop
Ring Tab
Slew Stop Ring
Chassis Stop
Summary of Contents for TL37-01-007625
Page 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...
Page 8: ......
Page 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...
Page 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...
Page 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...
Page 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...
Page 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...
Page 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...
Page 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...
Page 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...
Page 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...
Page 102: ......
Page 135: ...Page 3 30 TL37J...
Page 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...
Page 146: ...BATTERY CIRCUIT SCHEMATIC...
Page 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...
Page 148: ...MAINS CIRCUIT SCHEMATIC...
Page 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...
Page 150: ...PETROL CIRCUIT SCHEMATIC...
Page 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...
Page 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...
Page 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...
Page 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...
Page 155: ...DIESEL CIRCUIT SCHEMATIC...
Page 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...
Page 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...