Snorkel TL37-01-007625 Parts Manual Download Page 105

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TL37J

INDEX OF FASTENERS

510569-003

Nut, NylockNut DIN985 M3 StainlessSteel

510569-004

Nut, NylockNut DIN985 M4 StainlessSteel

510569-005

Nut, NylockNut DIN985 M5 StainlessSteel

510569-006

Nut, NylockNut DIN985 M6 StainlessSteel

510569-008

Nut, NylockNut DIN985 M8 StainlessSteel

510569-010

Nut, NylockNut DIN985 M10 StainlessSteel

510569-012

Nut, NylockNut DIN985 M12 StainlessSteel

510570-006

Washer, SpringWasher DIN127B M6 StainlessSteel

510570-012

Washer, SpringWasher DIN127B M12 StainlessSteel

510571-025

Bolt, HexBolt DIN931 M10 x 25mm StainlessSteel

510571-070

Bolt, HexBolt DIN931 M10 x 70mm StainlessSteel

510572-006

Nut, HexNut DIN934 M6 StainlessSteel

510572-010

Nut, HexNut DIN934 M10 StainlessSteel

510574-008

Washer, PennyWasher M8x25 StainlessSteel

510575-040

Bolt, CskSktFltMachScrew DIN7991 M4 x 40mm StainlessSteel

510576-020

Bolt, SktButCapScrew DIN9427 M8 x 20mm StainlessSteel

510581-035

Bolt, HexSetscrew DIN933 M12 x 35mm StainlessSteel

510584-170

Bolt, HexBolt DIN931 M12 x 170mm StainlessSteel

510684-045

Bolt, HexBolt DIN931 M20 x 45mm 8.8 ZincPlated

510955-006

Washer,PennyWasher,DIN9021,M6,20mm,StainlessSteel

512517-020

Bolt,SktButCapScrew DIN7380 M6 X 20mm StainlessSteel

512848-045

Bolt,HexBolt DIN933 M20 x 2.5, 45mm,10.9,ZincPlated

513282-030

Washer, PennyWasher M8x30 StainlessSteel

513595-016

Bolt,SktButCapScrew DIN7380 M10 X 16mm StainlessSteel

514077-025

Bolt, HexBolt DIN931 M6 x 25mm,Stainless

514145-006

RivNut, M6, StainlessSteel

514150-012

Bolt, SktCapScrew DIN912 M5 x 12mm StainlessSteel

514154-005

Washer,PennyWasher, DIN9021,M5 x 15mm StainlessSteel

514160-080

Bolt, HexBolt DIN931 M12 x 80mm 10.9 Dacromet

514164-070

bolt, SktCapScrew DIN912 M16 x 70mm 12.9 Dacromet

514165-070

Bolt, HexBolt DIN931 M16 x 70mm 12.9 Dacromet

5569940/S

1" TABLE 3 FLAT WASHER LIGHT Stainless Steel

510571-100

Bolt, HexBolt DIN931 M10 x 100mm StainlessSteel

057082-000

M6 x 300mm THREADED BAR CLAMP BOLT ASSY-BATTERY

058502-020

Bolt SktCapScrew DIN912 M6 x 20mm 12.9 ZincPlated

501253-012

Bolt SktButCapScrew DIN9427 M6 x 12mm 10.9 ZincPlated

510560-050

Bolt, HexSetscrew DIN933 M10 x 50mm StainlessSteel

510570-008

Washer, SpringWasher DIN127B M8 StainlessSteel

510844-012

M6X12 Grub Screw

514079-030

Bolt, CskSktFltMachScrew DIN7991 M10 x 30mm Stainless

056687-040

Bolt, HexBolt DIN931 M16 x 40mm 8.8 ZincPlated

510565-055

Bolt, SktCapScrew DIN912 M6 x 55mm StainlessSteel

510566-085

Bolt, SktCapScrew DIN912 M8 x 85mm StainlessSteel

510569-014

Nut, NylockNut DIN985 M14 StainlessSteel

510585-040

Bolt, SktCapScrew DIN912 M12 x 40mm StainlessSteel

510596-040

Bolt, SktCapScrew DIN 912 M10

513817-010

N0. 8X3/8" Self Tapping Screw

514080-016

Screw, SlotCheeseHead DIN85 M3 x 16mm Stainless

Component no

DESCRIPTION

Summary of Contents for TL37-01-007625

Page 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...

Page 2: ...CE ANSI TL37 2 23 BOSSES BUSHES BUSH LOCATIONS 2 24 HYDRAULIC HOSE LIST TL37 2 25 HYDRAULIC FITTINGS LIST 2 26 STANDARD LOWER CONTROL To JAN 2019 2 27 LOWER CONTROL BOX CE From FEB 2019 2 28 LOWER CO...

Page 3: ...INDEX_OF_FASTENERS 2 42 MAINTENANCE MAINTENANCE TL37 3 1 SCHEMATICS SCHEMATICS_TL37 4 1 A A B B...

Page 4: ...PARTS SERVICES MANUAL Part Number 511116 201 December 2017 Serial Number TL37 01 007625 and after RA PG...

Page 5: ...PANTS ft m MAXIMUM DRIVE HEIGHT ft m MAXIMUM PLATFORM LOAD MAXIMUM ALLOWABLE WIND SPEED mph m s MAXIMUM PLATFORM REACH ft m 511039 300 MAXIMUM ALLOWABLE MANUAL FORCE SIDE PULL lbs N Indoors Outdoors S...

Page 6: ...e work platform and how to prepare it for operation SECTION 3 SERVICE AND REPAIR Preventative maintenance and service information SECTION 4 TROUBLESHOOTING SECTION 5 ILLUSTRATED PARTS BREAKDOWN SCHEMA...

Page 7: ...WORKSHOP PROCEDURES All information contained in this manual is based on the latest product information available at the...

Page 8: ......

Page 9: ...COPE this product as well as recommended maintenance schedules troubleshooting schematics and illustrated parts breakdown GENERAL DESCRIPTION outriggers and a chassis Features of the TL37J is shown in...

Page 10: ...ated on the chassis and platform and used to operate the machine A complete explanation of control functions can be found in section 2 ELEVATING ASSEMBLY CHASSIS The chassis is a structural frame that...

Page 11: ...REPAIR PARTS TL37J PARTS MANUAL CHASSIS OUTRIGGER ASSY CHASSIS OUTRIGGER ASSY Tue Mar 23 07 46 29 UTC 2021 2 1...

Page 12: ...08684 000 JOCKEY WHEEL ANSI 1 EA 13 510301 000 COUPLING ASSEMBLY CE 1 EA 13 508679 000 Tow Coupling 1 EA 13 508680 000 CHAIN PEERLESS 5 16 X 36 SAFETY ANSI NOT ILLUSTRATED 1 EA 13 508680 000 CHAIN PEE...

Page 13: ...ROLL PIN 10DIA 50LONG 8 EA 29 15 0875 10 VERTICAL BOOMPAD 10mm 1 EA 29 15 0875 20 VERTICAL BOOMPAD 20mm 1 EA 29 15 0875 5 VERTICAL BOOMPAD 10mm 1 EA 30 8210244 PLATE AXLE ADAPTOR ANSI ONLY 2 EA 31 51...

Page 14: ...REPAIR PARTS TL37J PARTS MANUAL TOW HITCH ASSEMBLY TOW HITCH ASSEMBLY Tue Mar 23 07 46 29 UTC 2021 2 2...

Page 15: ...BRAKE ASSEMBLY 1 EA 508679 000 Tow Coupling 1 EA 1450217 CHAIN PEERLESS 5 16 X 36 SAFETY 1 EA 508680 000 CHAIN PEERLESS 5 16 X 36 SAFETY ANSI NOT ILLUSTRATED 1 EA 508681 000 KICK STAND 1 EA 508682 00...

Page 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...

Page 17: ...PINDLE 1 EA 4 25 0325 3 WHEEL 205 X 60 1 EA 5 24 4268 JOCKEY WHEEL CLAMP 1 EA 6 24 4269 HANDLE FOR CLAMP 1 EA 7 513931 001 HANDLE 1 EA not illustrate d 25 0337 JOCKEY WHEEL HD DOUBLE ASSY 1 EA TL37J P...

Page 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...

Page 19: ...20 R H TRAILING ARMWELD ASSY 1 EA 5 513466 000 AXLE 1900kg RUBBER TORSION 1 EA 5 508677 000 AXLE Assembly ANSI SN To 01 007825 NOT ILLUSTRATED 1 EA 5 514904 000 AXLE Assembly ANSI SN From 01 007826 NO...

Page 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...

Page 21: ...ER ROLLER 2 EA 4 OILSEAL206318 OILSEAL 206318 2 EA 5 1053 03 LOAD WASHER 55 DIA 2 EA 6 null 2 EA 7 null 2 EA 8 1061 07 HUB CAP 2 EA 9 1026 15 WHEEL STUD 1 2 UNF x 40 mm LONG 10 EA 10 1027 07 WHEEL NUT...

Page 22: ...REPAIR PARTS TL37J PARTS MANUAL FRICTION DRIVE ASSIST LH ASSY FRICTION DRIVE ASSIST LH ASSY Tue Mar 23 07 46 31 UTC 2021 2 6...

Page 23: ...E 1 EA 9 513935 000 FRICTION DRIVE SUPPORT WELDMENT PLATE C 1 EA 10 512765 000 Handle LH 1 EA 11 513488 000 SPRAY GUARD RIGHT 1 EA 12 513935 013 FRICTION DRIVE COVER TOP PLATE 1 EA 13 513515 000 TL37...

Page 24: ...REPAIR PARTS TL37J PARTS MANUAL FRICTION DRIVE ASSIST RH ASSY FRICTION DRIVE ASSIST RH ASSY Tue Mar 23 07 46 32 UTC 2021 2 7...

Page 25: ...DRIVE WELDMENT RH 1 EA 7 512762 000 Link Plate 1 EA 8 13 3906 HYDRAULIC MOTOR 1 EA 9 512760 000 MOTOR MOUNTING ASSY RH 1 EA 10 15 0911 SPACER BLOCK 1 EA 11 513492 000 ROLLER BRACKET RH 1 EA 12 513246...

Page 26: ...REPAIR PARTS TL37J PARTS MANUAL TL37_EURO_HUB_VIGO TL37_EURO_HUB_VIGO Tue Mar 23 07 46 33 UTC 2021 2 8...

Page 27: ...Tension Spring spr lever EA 7 43150 Spring Tension Spreadlever EA 8 45523 Bolt Adjuster Hex Head M12 EA 9 45352 Adjuster Shoe Post 250x40 EA 10 45351 Readjustment Wedge 250x40 EA 11 45352 Adjuster Sh...

Page 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...

Page 29: ...HINGE 4 EA 8 11 3313 ANTI LUCE FASTENER 2 EA 9 10 4962 SLEW STOP RING 1 EA 10 500284 000 SLEW DRIVE 1 EA 11 514164 070 Bolt SktCapScrew DIN912 M16 x 70mm 12 9 Dacromet 15 EA 12 514165 070 Bolt HexBolt...

Page 30: ...REPAIR PARTS TL37J PARTS MANUAL BOOM ASSEMBLY PARTS BOOM ASSEMBLY PARTS Tue Mar 23 07 46 34 UTC 2021 2 10...

Page 31: ...2672 RETAINING PEG 20 EA 11 SP 030K224 QUADRANT PIVOT PIN 1 EA 12 SP 025B203 DROPNOSE QUADRANT PIVOT PIN 2 EA 13 10 5420 QUADRANT 1 EA 14 508181 000 DROPNOSE RAM 1 EA 15 15 0489 Location pad 1 EA 16 1...

Page 32: ...PACKER 10mm 1 EA 26 15 0873 20 BOOM HOLDING PACKER 20mm 1 EA 26 15 0873 5 BOOM BRKT PACKER 5 mm 1 EA 27 14 0003 1 4UNF GREASE NIPPLE 2 EA TL37J PARTS MANUAL BOOM ASSEMBLY PARTS BOOM ASSEMBLY PARTS Tu...

Page 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...

Page 34: ...R 1 EA 13 508932 000 U BRACKET 2 EA 14 10 2672 RETAINING PEG 8 EA 15 SP 025D326 PIN 1 EA 16 10 5229 SEE SAW BRACKET LOW 1 EA 17 10 5230 UPPER LINK BRACKET 1 EA 18 10 5231 PIVOT SUPPORT 1 EA 19 10 5232...

Page 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...

Page 36: ...EA 4 SB 030030 Bush 4 EA 5 14 0001 GREASE NIPPLE 2 EA 6 13 2400 2 TUBE ASSEMBLY 1 EA 7 SS 0400214 RAM SPACER 1 EA 8 13 1064 PISTON 1 EA 9 13 1049 LOCKNUT 1 EA 10 REF EMERGENCY LOWER CARTRIDGE 1 EA 11...

Page 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...

Page 38: ...1 EA 4 14 0001 GREASE NIPPLE 2 EA 5 SB 030030 Bush 4 EA 6 13 2401 2 TUBE ASSEMBLY 1 EA 7 SS 0400390 RAM SPACER 1 EA 8 13 1064 PISTON 1 EA 9 13 0973 LOCKNUT 1 EA 10 REF EMERGENCY LOWER CARTRIDGE 1 EA 1...

Page 39: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 14...

Page 40: ...SE NIPPLE 2 EA 4 13 3602 2 ROD ASSEMBLY 1 EA 5 SB 025030 BUSH 4 EA 6 13 3602 3 RAM SPACER 1 EA 7 13 1064 PISTON 1 EA 8 13 0973 LOCKNUT 1 EA 9 13 3602 1 TUBE ASSEMBLY 1 EA 10 REF OVER CENTRE VALVE CART...

Page 41: ...REPAIR PARTS TL37J PARTS MANUAL SLEWING BASKET RAM SLEWING BASKET RAM Tue Mar 23 07 46 35 UTC 2021 2 15...

Page 42: ...SH 1 EA 3 13 2403 1 ROD ASSEMBLY 1 EA 4 14 0001 GREASE NIPPLE 2 EA 5 SB 016020 BUSH 4 EA 6 13 2403 2 TUBE ASSEMBLY 1 EA 7 SS 0200020 RAM SPACER 1 EA 8 13 0992 PISTON 1 EA 9 13 0994 LOCKNUT 1 EA TL37J...

Page 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...

Page 44: ...3 1049 LOCKNUT 1 EA 4 13 2408 1 ROD ASSEMBLY 1 EA 5 13 2483 CHECK VALVE 2 EA 6 13 2408 2 TUBE ASSEMBLY 1 EA 7 13 2437 HEAD BUSH 1 EA 8 SS 0400180 RAM SPACER 1 EA 9 SB 0300 BUSH 4 EA 10 14 0001 GREASE...

Page 45: ...REPAIR PARTS TL37J PARTS MANUAL SEAL KIT CARTRIDGE INFORMATION SEAL KIT CARTRIDGE INFORMATION Tue Mar 23 07 46 35 UTC 2021 2 17...

Page 46: ...TL37J PARTS MANUAL SEAL KIT CARTRIDGE INFORMATION SEAL KIT CARTRIDGE INFORMATION Tue Mar 23 07 46 35 UTC 2021 2 17...

Page 47: ...REPAIR PARTS TL37J PARTS MANUAL BATTERY POWER PACK BATTERY POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 18...

Page 48: ...1 1 cc rev 1 EA 5 13 3582 PORT PLATE O RING 1 EA 6 13 3581 PUMP HOUSING 1 EA 7 12 2018 PLUG 1 EA 8 13 3550 RELIEF VALVE CARTRIDGE 1 EA 9 13 3551 24V CONTACTOR 1 EA 10 19 0158 2 24V MOTOR WITH CONTACT...

Page 49: ...REPAIR PARTS TL37J PARTS MANUAL MAINS POWER PACK MAINS POWER PACK Tue Mar 23 07 46 35 UTC 2021 2 19...

Page 50: ...2 PUMP 1 1 cc rev 1 EA 5 13 3582 PORT PLATE O RING 1 EA 6 13 3581 PUMP HOUSING 1 EA 7 12 2018 PLUG 1 EA 8 13 3550 RELIEF VALVE CARTRIDGE 1 EA 9 19 0135 2 MOTOR 1 EA 10 19 0135 3 MOTOR FLANGE 1 EA 11 1...

Page 51: ...REPAIR PARTS TL37J PARTS MANUAL PETROL POWER PACK TANK PETROL POWER PACK TANK Tue Mar 23 07 46 35 UTC 2021 2 20...

Page 52: ...URN LINE FILTER ELEMENT 1 EA 3 13 2543 RETURN LINE FILTER 1 EA 4 13 1695 8 DIPSTICK BOLT 1 EA 5 10 4996 HYDRAULIC TANK 1 EA 6 13 0339 SUCTION STRAINER 1 EA TL37J PARTS MANUAL PETROL POWER PACK TANK PE...

Page 53: ...REPAIR PARTS TL37J PARTS MANUAL LIGHTING BOARD CE LIGHTING BOARD CE Tue Mar 23 07 46 36 UTC 2021 2 21...

Page 54: ...uster 2 EA Not Shown 513836 000 Harness tow hitch to chassis 1 EA Not Shown 513836 001 Harness chassis to side marker lamps 1 EA Not Shown 513839 000 Harness rear light to registration lamp 2 EA Not S...

Page 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...

Page 56: ...REPAIR PARTS TL37J PARTS MANUAL PIN KIT CE ANSI TL37 PIN KIT CE ANSI TL37 Tue Mar 23 07 46 39 UTC 2021 2 23...

Page 57: ...030D167 OUTRIGGER RAM OUTRIGGER PIVOT PIN 4 EA 12 SP 030D221 MAIN BOOM PIN 5 EA 13 SP 030K211 Pin 4 EA 14 SP 030K224 QUADRANT PIVOT PIN 1 EA Not Shown CE KIT null EA 1 513908 000 TL37J PIN CE KIT 1 E...

Page 58: ...30D167 OUTRIGGER RAM OUTRIGGER PIVOT PIN 4 EA 12 SP 030D221 MAIN BOOM PIN 5 EA 13 SP 030K211 Pin 4 EA 14 SP 030K224 QUADRANT PIVOT PIN 1 EA TL37J PARTS MANUAL PIN KIT CE ANSI TL37 PIN KIT CE ANSI TL37...

Page 59: ...30040 THE BUSH MUST FILL THE COMPLETE LENGTH OF L1 HOWEVER IT IS ACCEPTABLE TO MAKE UP THR TOTAL LENGTH L1 BY USING MORE THAN ONE BUSH ALWAYS USE GENERAL PURPOSE GREASE ON YELLOW SURFACE OF THE BUSH T...

Page 60: ...ie Bar SB 030030 4 off Top Boom SB 030030 4 off Dropnose Boom SB 025025 2 off full boss SB 025015 4 off short boss Cage Pivot SB 025015 2 off Bottom Ram SB 030030 4 off Top Ram SB 030030 4 off Dropnos...

Page 61: ...ve Top Ram 6700 C25 1 Base Valve Top Ram 6700 C26 1 Tank Man Top Ram E Lower 6830 C28 1 Base Valve Tank Manifold 1000 C29 2 Base Valve Slew 1150 C31 1 Tank Return Line Manifold 640 C47 1 Cage Tank 135...

Page 62: ...Lower 6830 C28 1 Base Valve Tank Manifold 1000 C29 2 Base Valve Slew 1150 C30 1 Diverter v v Tank Manifold 650 C31 1 Tank Return Line Manifold 640 C32 1 Sol 1 Port 1 Base v v Press 580 C35 1 Press Poi...

Page 63: ...Line Manifold 640 C32 1 Sol 1 Port 1 Base v v Press 580 C33 1 Engine Press Main Relief Tee 2550 C34 1 Main Relief Tank Manifold 900 C35 1 Press Point Tee Sol 1 Port 3 320 C36 1 Sol 1 Port 2 Sol 2 Port...

Page 64: ...Base Valve Slew RV Manifold 1150 C31 1 Tank Return Line Manifold 640 C32 1 Sol 1 Port 1 Base v v Press 580 C33 1 Engine Press Main Relief Tee 2350 C34 1 Main Relief Tank Manifold 900 C35 1 Sol 2 Port...

Page 65: ...Equal Tee F O R 4 12 1118 BSP Equal Tee F O B 2 12 1119 3 8 BSP Equal Tee F O R 1 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 12 1501 Dowty Washer 5 12 1502 3 8 Dowty...

Page 66: ...Equal Tee F O R 6 12 1118 BSP Equal Tee F O B 2 12 1119 3 8 BSP Equal Tee F O R 1 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 12 1501 Dowty Washer 6 12 1502 3 8 Dowty...

Page 67: ...2 1105 BSP Male Equal Tee 1 12 1107 BSP Equal Tee F O R 4 12 1118 BSP Equal Tee F O B 2 12 1119 3 8 BSP Equal Tee F O R 1 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 1...

Page 68: ...3 8 BSP Equal Tee F O R 2 12 1210 BSP Male on the Branch x 3 8 BSP Male x 3 8 BSP Female Unequal Tee 1 12 1501 Dowty Washer 6 12 1502 3 8 Dowty Washer 55 12 1507 Dowty Washer 17 12 1851 BSP Male x BS...

Page 69: ...REPAIR PARTS TL37J PARTS MANUAL STANDARD LOWER CONTROL To JAN 2019 STANDARD LOWER CONTROL To JAN 2019 Tue Mar 23 07 46 39 UTC 2021 2 27...

Page 70: ...YPUT 1 EA 12 515392 000 Blanking Plug ANSI 1 EA 13 513308 000 SWITCH PUSBUTTON BLACK MUSHROOM 1 EA 14 09 1918 40mm GREEN SWITCH 1 EA 15 3087803 EZCal Panel Trionics 1 EA 16 513310 000 FEED THRU TERMIN...

Page 71: ...CORE CABLE 1 EA 32 508637 000 HIRSCHMANN CONNECTOR 3 EA 33 513351 000 BLANKING GROMMET 3 EA 34 509741 000 FUSE HOLDER 2 EA 35 509740 005 FUSE 7 5AMP 2 EA 36 513326 000 OVERLAY 1 EA 37 513949 000 9 way...

Page 72: ...REPAIR PARTS TL37J PARTS MANUAL LOWER CONTROL BOX CE From FEB 2019 LOWER CONTROL BOX CE From FEB 2019 Tue Mar 23 07 46 40 UTC 2021 2 28...

Page 73: ...TL37J PARTS MANUAL LOWER CONTROL BOX CE From FEB 2019 LOWER CONTROL BOX CE From FEB 2019 Tue Mar 23 07 46 40 UTC 2021 2 28...

Page 74: ...EY SWITCH STAYPUT 1 EA 13 513308 000 SWITCH PUSBUTTON BLACK MUSHROOM 1 EA 14 09 1918 40mm GREEN SWITCH 1 EA 15 3087803 EZCal Panel Trionics 1 EA 16 513310 000 FEED THRU TERMINAL 4 WAY 12 EA 17 513312...

Page 75: ...405 000 OVERLAY CE 1 EA 35 515406 000 OVERLAY ANSI 1 EA 36 515403 000 LCB ENCLOSURE TRAILERS 1 EA 37 513318 000 KEYSWITCH 2 POSITION SPRING RETURN 1 EA 38 514605 000 LOCKNUT DEUTSCH 114020 90 1 EA 39...

Page 76: ...REPAIR PARTS TL37J PARTS MANUAL LOWER CONTROL BOX ANSI FROM FEB 2019 LOWER CONTROL BOX ANSI FROM FEB 2019 Tue Mar 23 07 46 41 UTC 2021 2 29...

Page 77: ...TL37J PARTS MANUAL LOWER CONTROL BOX ANSI FROM FEB 2019 LOWER CONTROL BOX ANSI FROM FEB 2019 Tue Mar 23 07 46 41 UTC 2021 2 29...

Page 78: ...13 513308 000 SWITCH PUSBUTTON BLACK MUSHROOM 1 EA 14 09 1918 40mm GREEN SWITCH 1 EA 15 3087803 EZCal Panel Trionics 1 EA 16 513310 000 FEED THRU TERMINAL 4 WAY 12 EA 17 513312 000 END PLATE 2 EA 18...

Page 79: ...N SPRING RETURN 1 EA 38 514605 000 LOCKNUT DEUTSCH 114020 90 1 EA 39 100338 013 CRIMP PIN DEUTSCH 7 EA 40 514604 000 LOCKWASHER DEUTSCH 114021 1 EA 41 3049862 Receptacle Flgd HD30 14 Way 1 EA 42 51405...

Page 80: ...REPAIR PARTS TL37J PARTS MANUAL Mains Motor Starter Assy Mains Motor Starter Assy Tue Mar 23 07 46 42 UTC 2021 2 30...

Page 81: ...6M EA 10 514002 00 MCB 16Amp 1 1 EA 11 514003 00 Motor Start Contactor 12Vdc Coil 1 1 EA 12 514004 00 Overload Relay 1 1 EA 13 514005 00 PSU 230Vac to 12V dc 7 5Amp 1 1 EA 514007 00 DECAL ISOLATE SUP...

Page 82: ...REPAIR PARTS TL37J PARTS MANUAL 513321 000 TL37 STANDARD UCB CE ANSI To JAN 2019 513321 000 TL37 STANDARD UCB CE ANSI To JAN 2019 Tue Mar 23 07 46 42 UTC 2021 2 31...

Page 83: ...IN CONTACT 14 EA 12 09 2378 SWITCH CABLE 1 EA 13 510152 000 CABLE GLAND 1 EA 14 510153 000 CABLE GLAND 1 EA 15 058501 025 M5 x 25 S H C S GR 12 9 2 EA 16 056066 005 Nut NylockNut DIN985 M5 8 0 Zi 2 EA...

Page 84: ...REPAIR PARTS TL37J PARTS MANUAL 513321 001_TL37_BAT_MAINS_UCB CE ANSI To JAN 2019 513321 001_TL37_BAT_MAINS_UCB CE ANSI To JAN 2019 Tue Mar 23 07 46 42 UTC 2021 2 32...

Page 85: ...1 EA 2 512449 000 Keyswitch 2 position stayput 1 EA 3 513328 001 TL37 UCP OVERLAY BAT MAINS 1 EA TL37J PARTS MANUAL 513321 001_TL37_BAT_MAINS_UCB CE ANSI To JAN 2019 513321 001_TL37_BAT_MAINS_UCB CE A...

Page 86: ...REPAIR PARTS TL37J PARTS MANUAL ENGINE AND GENERATOR CONTORL CE ANSI To JAN 2019 ENGINE AND GENERATOR CONTORL CE ANSI To JAN 2019 Tue Mar 23 07 46 43 UTC 2021 2 33...

Page 87: ...00 Keyswitch 2 position stayput 1 EA 3 513317 000 Green push button 1 EA 4 513328 002 TL37 UCP OVERLAY ENGINE 1 EA TL37J PARTS MANUAL ENGINE AND GENERATOR CONTORL CE ANSI To JAN 2019 ENGINE AND GENERA...

Page 88: ...REPAIR PARTS TL37J PARTS MANUAL 513321 003 TL37 BI UCB VIGO DEC17 CE ANSI To JAN 2019 513321 003 TL37 BI UCB VIGO DEC17 CE ANSI To JAN 2019 Tue Mar 23 07 46 43 UTC 2021 2 34...

Page 89: ...POS N KEY SWITCH STAYPUT 1 EA 3 513317 000 Green push button 1 EA 4 513328 003 TL37 UCP OVERLAY BI FUEL 1 EA TL37J PARTS MANUAL 513321 003 TL37 BI UCB VIGO DEC17 CE ANSI To JAN 2019 513321 003 TL37 BI...

Page 90: ...REPAIR PARTS TL37J PARTS MANUAL UPPER CONTROL BOX BATTERY CE ANSI From Feb 2019 UPPER CONTROL BOX BATTERY CE ANSI From Feb 2019 Tue Mar 23 07 46 44 UTC 2021 2 35...

Page 91: ...DARD 1 EA 2 512449 000 Keyswitch 2 position stayput 1 EA 3 515412 001 TL37 UCP OVERLAY BAT MAINS 1 EA TL37J PARTS MANUAL UPPER CONTROL BOX BATTERY CE ANSI From Feb 2019 UPPER CONTROL BOX BATTERY CE AN...

Page 92: ...REPAIR PARTS TL37J PARTS MANUAL UPPER CONTROL BOX ENG CE ANSI From Feb 2019 UPPER CONTROL BOX ENG CE ANSI From Feb 2019 Tue Mar 23 07 46 44 UTC 2021 2 36...

Page 93: ...12449 000 Keyswitch 2 position stayput 1 EA 3 513317 000 Green push button 1 EA 4 515412 002 TL37 UCP OVERLAY ENGINE 1 EA TL37J PARTS MANUAL UPPER CONTROL BOX ENG CE ANSI From Feb 2019 UPPER CONTROL B...

Page 94: ...REPAIR PARTS TL37J PARTS MANUAL UPPER CONTROL BOX BIENERGY CE ANSI From Feb 2019 UPPER CONTROL BOX BIENERGY CE ANSI From Feb 2019 Tue Mar 23 07 46 44 UTC 2021 2 37...

Page 95: ...CONTROL PANEL STANDARD 1 EA 3 512543 000 3 POS N KEY SWITCH STAYPUT 1 EA 4 515412 003 TL37 UCP OVERLAY BI FUEL 1 EA TL37J PARTS MANUAL UPPER CONTROL BOX BIENERGY CE ANSI From Feb 2019 UPPER CONTROL B...

Page 96: ...RT DESCRIPTION QTY 513322 000 Platform Cable TL37 1 PART DESCRIPTION QTY 513324 000 Battery cable set TL37 1 Additional parts for ANSI machine PART DESCRIPTION QTY 3069522 FLANGE OUTLET 15A 125V 1 304...

Page 97: ...witch heads bodies and contact blocks are listed in the tables on the next page PB22 If you need to purchase spare parts then you can replace the switch head or switch body if you know which type of s...

Page 98: ...y Contact Block Location SW8 TYPE ZB2 514492 000 09 0121 N O Contact Block Location SW8 TYPE ZB4 09 2281 09 1930 N O Contact Block Location SW8 TYPE PB22 09 2392 09 2393 N O Contact Block SPARE KEY Sc...

Page 99: ...Battery Power Connector 1 09 2382 Black 3360 30 1 09 2383 Red 3660 30 1 09 2384 K13 Control Junction Box 1 09 2385 K13 ABS Enclosure Machined 1 09 2386 Entrelec 2 5mm Double Dex Iso Terminals 23 09 1...

Page 100: ...76 190 130 140 176 190 1300 1368 147 155 SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8 Nominal Thread Size Clamp Load Tightening Torque Clamp Load Tightening Torque Nominal Threa...

Page 101: ...35 853 4 1138 1 75 069 997 2 1329 8 30 56 753 837 9 1117 4 78 509 1159 4 1545 2 91 751 1354 9 1807 0 33 70 208 1140 3 1520 1 97 121 1576 9 2102 8 113 503 1843 9 2457 5 36 82 651 1464 1 1952 3 114 334...

Page 102: ......

Page 103: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 057 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 225 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

Page 104: ...CapScrew DIN912 M3 x 12mm StainlessSteel 510563 016 Bolt SktCapScrew DIN912 M4 x 16mm StainlessSteel 510564 020 Bolt SktCapScrew DIN912 M5 x 20mm StainlessSteel 510565 016 Bolt SktCapScrew DIN912 M6 x...

Page 105: ...513282 030 Washer PennyWasher M8x30 StainlessSteel 513595 016 Bolt SktButCapScrew DIN7380 M10 X 16mm StainlessSteel 514077 025 Bolt HexBolt DIN931 M6 x 25mm Stainless 514145 006 RivNut M6 StainlessSt...

Page 106: ...OP BOTTOM RAM 3 10 RAM NOT HOLDING UNDER LOAD 3 11 DROPNOSE RAM 3 11 OUTRIGGER RAM 3 12 PLATFORM CONTROL VALVE 3 12 GROUND CONTROL VALVE 3 13 DIVERTER VALVE 3 13 OUTRIGGER CONTROL VALVE 3 14 RESTRICTO...

Page 107: ...with grease nipples The main components are shot blasted and then powder coated The cylinders are wet painted The machine also includes a fully automatic running gear with auto reverse and an integra...

Page 108: ...required by EN280 and the machinery direc tive Emergency Stop Buttons Emergency stop buttons are fitted on the machine to stop operation in an emergency There are two emergency stop buttons one on the...

Page 109: ...ins power powered machines have different speeds FUNCTION SPEED TIME SECONDS TOLERANCE SECONDS Bottom boom up 40 5 Bottom boom down 22 5 Top boom up 24 5 Top boom down 16 5 Dropnose boom up 18 1 Dropn...

Page 110: ...for further details OPERATOR S RESPONSIBILITY It is the responsibility of the operator to ensure that the machine is safe to use To do so all the daily checks provided should be performed prior to ope...

Page 111: ...nd loose nut and bolts Replace immediately Locking pegs Check that all locking pegs are present Broken peg seized shaft Check that no shafts are seized Transport locks lifting points Check that all tr...

Page 112: ...condition different intervals may be acceptable Slew gear Check slew gear for excessive wear Grease if needed MONTHLY CHECKS ACTION NOTES DC motor Check and replace motor brushes if the machine is use...

Page 113: ...oil leak when using the emergency lower valves on the top and bottom boom When using the emergency lower valves enough space is required in the tank to accommodate oil which normally would be pumped i...

Page 114: ...r needs replacing To stop the motor in this situation use the battery disconnect plug or lightly tap the contactor on its end with the handle of a large screw driver to free the internal contact point...

Page 115: ...tion all the time and not just when a cylin der movement is required as on the battery version Having oil circulating through the different valve blocks may lead to uncontrolled movements should the c...

Page 116: ...cy lowering cartridge clean or replace 3 If leakage is from the O C valve clean and adjust the relief valve or replace Check valves are non adjustable and can only be cleaned or replaced 1 If the leak...

Page 117: ...at 190 bar and should be adjusted in accordance with the set up procedure To adjust the pressure remove the cap of the relief valve and screw the adjusting screw inwards to increase pressure and outwa...

Page 118: ...e from the end cap This refers to either the end where the lever is or at the opposite end where the return spring is Never fully withdraw the spool Push it out opposite to where the leak is coming fr...

Page 119: ...hose adaptor fitted in the valve block If the restrictor gets blocked the cylinder will not operate correctly When looking for a fault relating to cylinders and valve blocks swapping hose connections...

Page 120: ...ll not stay put during transportation If this occurs move the valve lever with the pump running Moving the platform from side to side will fill the cylinder with oil and the platform will lock in plac...

Page 121: ...lectrical circuits for faults Note Always let the engine reach operating temperature before loading the hydraulic circuit Some engines are fitted with a low oil level safety cut out which will stop th...

Page 122: ...by letting the signal to the ignition coil go to earth LEVEL GAUGE The level gauge used for setting up the machine is located next to the outrigger control valve block If the level is damaged or has...

Page 123: ...r area prone to damage is the drop nose When reversing the basket may hit a low wall or a post The impact may not be easy to spot on an already battered basket however may bend the bot tom of the drop...

Page 124: ...shaft is causing the prob lem the structure might need support to prevent jamming when extracting the shaft LOCKING PINS It is important that the boom locking pins are used when the machine is transpo...

Page 125: ...ght to show voltage selected Short circuit protection Designed to withstand heavy vibration Modular design The black box will control 12 V 24 V and 48 V at 30 A outputs with the appropriate transforme...

Page 126: ...er Take care not to disconnect the charger during a charging cycle Always let the charger reach Charge complete or Time out to pre vent overcharging PRACTICAL APPLICATIONS The machine will not work if...

Page 127: ...to determine if the fault occurs roughly in the same place If it does it is highly likely there is an internal cable failure and the complete cable should be replaced On mains powered machines the con...

Page 128: ...sliding axle increased wear will be noticed on the inside part of the tyre tyres compared to the outside part It is important that correct tyre pressure is maintained at all times The correct pressure...

Page 129: ...move backwards The brake rod must not be under tension or bowed when the handbrake is disengaged AXLE The axle is fully maintenance free Check the fixing bolts If ordering replacement axle quote all...

Page 130: ...rpose grease to DIN 51825 KTA 3K clean and oil all other moving parts WHEEL BEARINGS The wheel bearings are sealed permanently and require no maintenance or grease The service life for a set of bearin...

Page 131: ...7 BLUE WHITE WHITE BROWN GREEN GREEN BROWN RED WHITE WHITE BLACK RED NUMBER REFERENCE COLOUR FUNCTION 1 L YELLOW L H INDICATOR 2 54G BLUE REARFOGLAMP S 3 31 WHITE EARTH 4 R GREEN R H INDICATOR NUMBER...

Page 132: ...top face of the slew ring When greasing the worm housing take care not to push out the oil seal on the end face If you do remove excess grease from the end and drive the seal back in Refer to the slew...

Page 133: ...de sealing lip on the slew gear Keep on greasing as the grease will now be pushed out through the outer and inner sealing ring of the slew bearing Grease escaping from the inner seal will drop unto th...

Page 134: ...Apply plenty of lubrication to ensure that the slew stop ring has not got jammed Again if the problem does not disappear contact Snorkel or its local representative for further assistance Note All mac...

Page 135: ...Page 3 30 TL37J...

Page 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...

Page 137: ...ctor Check the motor brushes Check the motor fuse Ensure the emergency stop button is not engaged DC motor turning but not able to operate outriggers Ensure the top boom is lowered and the boom switch...

Page 138: ...il pressure Check the pump and coupling Mains motor engine stalls when trying to operate the machine Check relief valve setting Mains motor stalls when operating the machine Check for voltage drop Use...

Page 139: ...stops Read Operators Manual NO YES NO Does the Engine have Oil Fuel YES Fill up the Oil or Fuel tank Read Operators Manual Is the Choke On Apply the Choke Read Operators Manual NO YES NO Are the Batte...

Page 140: ...If further advice is required consult an Snorkel Technician NO YES Is the Correct Power supply Connected Connect power supply Read Operators Manual NO YES All extensions must be a minimum of 2 5mm an...

Page 141: ...perators Manual Are all Emergency Stops Reset Reset Emergency stops Read Operators Manual NO YES NO Are the Batteries Fully Charged YES Charge Batteries Read Operators Manual Has the Circuit Breaker t...

Page 142: ...e Motor Run Deadman being pressed Press the Deadman Read Operators Manual NO YES NO YES Resett he Outriggers until all LEDs are Illuminated Read Operators Manual Are the Hydraulics under pressure NO Y...

Page 143: ...ow the basket or booms Remove obstruction or reposition Read Operators Manual Is the Motor Run Deadman being pressed Press the Deadman Read Operators Manual NO YES NO YES Resett he Outriggers until al...

Page 144: ...ground basket YES Select appropriate control Read Operators Manual Is the Motor Run Deadman being pressed Press the Deadman Read Operators Manual NO YES NO YES Lower the booms until the switch is mad...

Page 145: ...asket YES Select appropriate control Read Operators Manual NO YES Reset the Outriggers until all LEDs are Illuminated Read Operators Manual Has the slew reached theslew stop NO YES Is there enough Oil...

Page 146: ...BATTERY CIRCUIT SCHEMATIC...

Page 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...

Page 148: ...MAINS CIRCUIT SCHEMATIC...

Page 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...

Page 150: ...PETROL CIRCUIT SCHEMATIC...

Page 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...

Page 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...

Page 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...

Page 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...

Page 155: ...DIESEL CIRCUIT SCHEMATIC...

Page 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...

Page 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...

Page 164: ...NFORMATION 1 1 HYDRAULIC FITTINGS LIST 2 26 HYDRAULIC HOSE LIST TL37 2 25 INDEX_OF_FASTENERS 2 42 JOCKEY WHEEL 2 3 LIGHTING BOARD CE 2 21 LOWER CONTROL BOX ANSI FROM FEB 2019 2 29 LOWER CONTROL BOX CE...

Page 165: ...5231 2 11 10 5232 2 11 10 5260 2 1 10 5395 2 1 10 5404 2 9 10 5406 2 6 2 7 10 5409 2 6 2 7 10 5420 2 10 100338 013 2 28 2 29 100338 014 2 29 1026 15 2 5 1027 07 2 5 1029219 2 4 1029220 2 4 104528 2 4...

Page 166: ...0867 2 10 15 0873 10 2 10 15 0873 20 2 10 15 0873 5 2 10 15 0875_10 2 1 15 0875_20 2 1 15 0875_5 2 1 15 0905 2 10 15 0910 2 10 15 0911 2 6 2 7 16 0158 2 9 16 0159 2 9 18690 18620 2 5 19 0135 2 19 19...

Page 167: ...21 508932 000 2 11 508934 000 2 11 508945 006 2 1 509440 000 2 30 509740 005 2 27 2 28 2 29 509741 000 2 27 2 28 2 29 509747 000 2 29 509748 000 2 29 510061 000 2 1 510062 100 2 1 510145 000 2 27 2 2...

Page 168: ...13317 000 2 33 2 34 2 36 2 37 513318 000 2 28 2 29 2 31 513319 000 2 27 513321 000 2 32 2 33 2 34 513326 000 2 27 513327 000 2 31 513328 001 2 32 513328 002 2 33 513328 003 2 34 513350 000 2 27 2 28 2...

Page 169: ...003 2 37 515414 000 2 11 5563987 2 4 7200033 2 5 7200034 2 5 7220068 2 5 7500016 2 2 7500017 2 2 8210184 2 4 8210244 2 1 8210250 2 9 8210290 2 1 8210291 2 1 8210295 2 1 821083 2 1 ANSI KIT 2 23 CE KIT...

Page 170: ...9 SP 030D221 2 10 2 23 2 23 SP 030K211 2 1 2 23 2 23 SP 030K224 2 10 2 23 2 23 SP016B108 2 11 SP025 D235 2 11 SS 0200020 2 15 SS 0400180 2 16 SS 0400214 2 12 SS 0400390 2 13 T B A 2 11 TL37J PARTS MA...

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