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TL49J
RAM NOT HOLDING UNDER LOAD
Releasing the controls must stop the cylinder movements.
• It is not advisable to leave an extended ma-
chine unattended to for a lengthy period of
time.
• It is normal to expect slight creep over time
however during normal operating conditions,
the ram should hold the load and not move
once the lock valve cartridge has closed. This
may take between 1-2 seconds after the direc
-
tional valve has been returned to the centre
position. The pilot pressure holding the valve
open must be allowed to drain back into the
tank to allow the lock valve to seat fully.
When a cylinder is not holding the load in place, it is
critical to know which part from the following list has
failed.
• C
ylinder piston seal.
• O/C valve (check valve)
•
Emergency lowering cartridge (if fitted)
T
he efficient way of establishing where the failure is,
is by removing all the hoses to determine where oil
is leaking out from.
• I
f leakage is from the emergency lowering
cartridge, clean or replace (#3).
• If leakage is from the O/C valve, clean and
adjust the relief valve or replace (Check
valves are non adjustable and can only be
cleaned or replaced) (#1).
• If the leakage is from the piston seal kit, re-
place. The leakage is possibly through
annular port which has no lock valve (#2).
DROPNOSE RAM
T
he dropnose ram is fitted with two O/C valves.
There are two ways to determine which component
has failed.
1. Remove all hoses to determine where the oil
is escaping from.
2. If the oil is escaping from the full bore side,
the full bore O/C valve must be faulty.
3.
Slowly open the adjusting screw for the O/C
relief valve on the annular side.
4.
The piston seals have failed if oil starts to flow
out from the annular side and the cylinder is
starting to close up at an increased speed.
Replace the piston seals.
SERVICE AND REPAIR
Figure 3-6
: For clarity, the drawing shows
only one hose to each service. In reality,
there are two hoses. One for the platform
controls and one for the ground controls. Only
the emergency lower has one hose.
Figure 3-7
: Dropnose cylinder with welded
on block containing 2 adjustable O/C valves.
3
1
2
2
2
1
1
3
Summary of Contents for TL37-01-007625
Page 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...
Page 8: ......
Page 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...
Page 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...
Page 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...
Page 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...
Page 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...
Page 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...
Page 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...
Page 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...
Page 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...
Page 102: ......
Page 135: ...Page 3 30 TL37J...
Page 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...
Page 146: ...BATTERY CIRCUIT SCHEMATIC...
Page 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...
Page 148: ...MAINS CIRCUIT SCHEMATIC...
Page 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...
Page 150: ...PETROL CIRCUIT SCHEMATIC...
Page 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...
Page 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...
Page 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...
Page 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...
Page 155: ...DIESEL CIRCUIT SCHEMATIC...
Page 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...
Page 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...