Page 3 - 6
TL49J
SERVICE AND REPAIR
DAILY CHECKS
ACTION
NOTES
Hydraulic system
Ensure the machine is on level
ground.
Use SHF22 oil or equivalent.
Change oil and filter every 6
months.
Top up the oil using the return
line filter on top of the tank. Oil
must be at the bottom mark on
the dipstick.
Check out for oil leaks.
Engine
Check oil, filter and fuel.
Refer to OEM manual for more
information.
Check for leaks.
Check battery.
Top up with distilled water only
6 mm above plates
Level gauge
Check that the level gauge is
present and secure
Physical damage
Check for physical damage to
the booms, tie bars, basket,
slew and the chassis.
Do not use a damaged
machine.
Check that all warning labels
are legible and in place.
Nuts, bolts & fittings
Check for missing and loose
nut and bolts.
Replace immediately
Locking pegs
Check that all locking pegs are
present.
Broken peg = seized shaft.
Check that no shafts are
seized.
Transport locks & lifting points
Check that all transport lock
pins are present.
Do not transport machine
without locking pin.
Check for damaged lifting
points.
Battery & Charging
If fitted, check the operation of
the charger.
Record specific gravity of each
cell.
Clean top of the battery.
Clean and check terminals.
Emergency stop
Check that all emergency stop
switches are working.
Turn to release.
Electrical system
Check for correct operation of
the complete electrical system.
Electrical safety system
Check that the booms cannot
be operated until the outriggers
are down and in contact with
the ground.
Check that the outriggers can-
not be raised with the top or
bottom boom elevated.
Hydraulic safety system
Check that all emergency low
-
ering valves work.
Check emergency slew
Check emergency hand pump.
Summary of Contents for TL37-01-007625
Page 1: ...TL37J PARTS MANUAL TL37J PARTS MANUAL...
Page 8: ......
Page 16: ...REPAIR PARTS TL37J PARTS MANUAL JOCKEY WHEEL JOCKEY WHEEL Tue Mar 23 07 46 30 UTC 2021 2 3...
Page 18: ...REPAIR PARTS TL37J PARTS MANUAL AXLE ASSEMBLY AXLE ASSEMBLY Tue Mar 23 07 46 30 UTC 2021 2 4...
Page 20: ...REPAIR PARTS TL37J PARTS MANUAL BRAKE ASSEMBLY BRAKE ASSEMBLY Tue Mar 23 07 46 31 UTC 2021 2 5...
Page 28: ...REPAIR PARTS TL37J PARTS MANUAL SLEW ASSEMBLY SLEW ASSEMBLY Tue Mar 23 07 46 33 UTC 2021 2 9...
Page 33: ...REPAIR PARTS TL37J PARTS MANUAL CAGE ASSEMBLY CAGE ASSEMBLY Tue Mar 23 07 46 34 UTC 2021 2 11...
Page 35: ...REPAIR PARTS TL37J PARTS MANUAL BOTTOM RAM BOTTOM RAM Tue Mar 23 07 46 34 UTC 2021 2 12...
Page 37: ...REPAIR PARTS TL37J PARTS MANUAL TOP RAM TOP RAM Tue Mar 23 07 46 34 UTC 2021 2 13...
Page 43: ...REPAIR PARTS TL37J PARTS MANUAL OUTRIGGER RAM OUTRIGGER RAM Tue Mar 23 07 46 35 UTC 2021 2 16...
Page 55: ...REPAIR PARTS TL37J PARTS MANUAL DECALS UK KIT DECALS UK KIT Tue Mar 23 07 46 38 UTC 2021 2 22...
Page 102: ......
Page 135: ...Page 3 30 TL37J...
Page 136: ...Page 4 1 TL37J TROUBLESHOOTING CONTENTS FAULT FINDING 4 2 FAULT FINDING MATRIX 4 4...
Page 146: ...BATTERY CIRCUIT SCHEMATIC...
Page 147: ...BATTERY HYDRAULIC FLOW DIAGRAM 29 BATTERY HYDRAULIC FLOW DIAGRAM...
Page 148: ...MAINS CIRCUIT SCHEMATIC...
Page 149: ...MAINS HYDRAULIC FLOW DIAGRAM 31 MAINS HYDRAULIC FLOW DIAGRAM...
Page 150: ...PETROL CIRCUIT SCHEMATIC...
Page 151: ...PETROL HYDRAULIC FLOW DIAGRAM PETROL HYDRAULIC FLOW DIAGRAM...
Page 152: ...BI FUEL PETROL CIRCUIT SCHEMATIC...
Page 153: ...BI FUEL HYDRAULIC FLOW DIAGRAM BI FUEL HYDRULIC FLOW DIAGRAM...
Page 154: ...BI FUEL DIESEL CIRCUIT SCHEMATIC...
Page 155: ...DIESEL CIRCUIT SCHEMATIC...
Page 156: ...MAINS GEN SET CIRCUIT SCHEMATIC...
Page 157: ...BATTERY ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 158: ...MAINS ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 159: ...PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 160: ...BI FUEL PETROL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 161: ...BI FUEL DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 162: ...DIESEL ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...
Page 163: ...MAINS GEN SET ANSI CANTILT CIRCUIT SCHEMATIC From SN TL37J 01 00291...