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Operation and Maintenance Manual

– SCD Smoke Dampers

Version 1
Date 04 2018

Page 43 of 81

5.1.4. THERMAL FUSES

In TAVE and TAVZ thermal trips, only G5-RWA-xx thermal fuses, which were tested

with the trips, can be used

Rys. 21. Thermal fuses.

G5-RWA
Colour of a thermal fuse defines the limit temperature:

G5-RWA-68, G8-RWA-68

red

°C

G5-RWA-93,

green

°C

G5-RWA-141, G8-RWA-141

blue

141

°C

Note:

The nominal temperature of a thermal trip ampoule shall always be lower (or equal

to) than the nominal temperature of the CO

cylinder.

5.1.5. CO

CYLINDERS (CARTRIDGES)

Cylinders with compressed CO

are the source of energy for the basic function of the

smoke dampers with a pneumatic drive. They are equipped with safety valves. The
connection thread is ½" UNF (extra-fine).

Note: CO

is always released from a

cylinder in the liquid state!

Rys. 22. CO

cartridges

When a cylinder with CO2 has been punctured, the gas rapidly expands and stays

cool at the same time. It may result in liquid CO2 freezing inside the cylinder. In this state
the gas cannot go out of the tank, so there will be not enough gas in the pneumatic system.

Summary of Contents for SCD

Page 1: ...Fire ventilation zone Operation and Maintenance Manual SCD Smoke Dampers SCD SMOKE DAMPERS ...

Page 2: ... DAMPERS WITH THE SCD 1 W ROOF HATCH FUNCTION 32 4 8 OPTIONAL ACCESSORIES 33 4 8 1 WIND DEFLECTORS 33 4 8 2 KA ANTI BURGLAR BARS 34 4 8 3 KZU ANTI FALL GRATES 34 5 DRIVES AND CONTROL 35 5 1 PNEUMATIC DRIVES 35 5 1 1 CONFIGURATIONS 35 5 1 2 PNEUMATIC ACTUATORS 37 5 1 3 THERMAL TRIP 39 5 1 4 THERMAL FUSES 43 5 1 5 CO2 CYLINDERS CARTRIDGES 43 5 1 6 AK ALARM BOXES 44 5 1 7 PLZ VENTILATION BOXES 48 5 1...

Page 3: ... RT 2 EMERGENCY PUSH BUTTON 70 6 7 VENTILATION PUSH BUTTON 71 7 DELIVERY TRANSPORT 72 8 INSTALLATION CONDITIONS 72 8 1 GENERAL GUIDELINES 72 8 2 EXAMPLES OF MOUNTING SCD SMOKE DAMPERS ON TYPICAL ROOFS 76 8 3 MARKING ON INSTALLED DAMPERS PUT INTO OPERATION 77 9 ENTRY INTO SERVICE 78 10 ROUTINE MAINTENANCE INSTRUCTIONS 78 11 DAMPERS CLASSIFICATION FOR REPAIR 79 12 WARRANTY TERMS 79 ...

Page 4: ...ng fire in the under ceiling space SCD smoke dampers by Smay Sp z o o have openable leafs filled with translucent material Therefore they additionally function as spot skylights The third function of SCDs when appropriate tooling is used is cyclic ventilation In each and every case smoke extraction is the priority function of SCD smoke dampers SCDs make it possible to evacuate people and enable re...

Page 5: ...1000 2000 1 36 1 32 1 30 1 32 1 32 1 32 11 1000 2200 1 47 1 45 1 41 1 45 1 45 1 43 12 1000 2300 1 54 1 52 1 47 1 52 1 52 1 50 13 1000 2400 1 61 1 58 1 54 1 56 1 56 1 51 1 54 14 1000 2500 1 68 1 65 1 60 1 63 1 63 1 55 1 60 15 1100 1100 0 83 0 81 0 80 0 82 0 81 0 80 16 1100 2000 1 47 1 45 1 41 1 45 1 45 1 45 17 1150 1150 0 91 0 89 0 87 0 90 0 89 0 87 18 1150 2000 1 54 1 52 1 47 1 52 1 52 1 52 19 120...

Page 6: ...1 49 1 44 1 53 1 51 1 49 44 1500 1700 1 71 1 66 1 63 1 71 1 71 1 68 45 1500 1800 1 81 1 76 1 70 1 81 1 81 1 78 46 1500 2000 2 01 1 95 1 89 1 98 1 98 1 98 47 1500 2200 2 18 2 15 2 08 2 18 2 18 2 15 48 1500 2300 2 28 2 24 2 17 2 28 2 28 2 24 49 1500 2500 2 48 2 44 2 36 2 48 2 44 2 48 2 29 2 44 50 1500 2700 2 67 2 59 2 55 2 67 2 59 2 67 2 43 2 63 51 1500 3000 2 97 2 88 2 79 2 97 2 88 2 97 2 66 2 93 5...

Page 7: ...0 2 87 2 96 2 78 2 91 80 1920 2500 3 12 3 07 2 98 3 26 3 07 3 22 2 93 3 17 81 1920 2700 3 37 3 32 3 21 3 53 3 32 3 47 3 06 3 42 82 1920 3000 3 74 3 69 3 57 3 92 3 63 3 86 3 28 3 80 If the field is empty a deflector is optional Declared active areas for single leaf dampers Position Nominal dimensions SCD 2 P damper with a straight base SCD 2 S damper with a sloping base Base height mm Base height m...

Page 8: ...4 88 4 20 4 80 4 50 5 18 4 20 5 10 3 83 4 95 26 3000 3000 5 49 6 03 5 13 5 94 4 77 5 85 4 95 6 21 4 50 6 12 4 05 5 94 If the field is empty a deflector is optional 4 TECHNICAL DESCRIPTION OF PRODUCTS 4 1 DESCRIPTION TYPES SCD smoke dampers are rectangular in cross section They are available as single or double leaf The dimension range is specified in Tables 4 and 5 The opening angle of a single le...

Page 9: ...s through an object Direct Solar Transmission DST Percentage of incident solar radiation that passes directly through an object Total Solar Transmission TST The percentage of incident Solar radiation transmitted by an object which includes the direct Solar Transmission plus the part of the Solar Absorption reradiated inward Solar Heat Gain Coefficient SHGC or g value is the total solar energy that...

Page 10: ...oof Hatch Function Smoke dampers with the roof hatch function besides all functions of standard dampers also enable workers to get on the roof They are made with a straight base only in two versions Version 1 with a single electric actuator for dimensions 1000 x 1000 and 1000 x 1200 Version 2 with two electric actuators within the range from 1000 x 1300 to 1800 x 1800 Their detailed description is...

Page 11: ... 1400 1880 670 h 1 4 225 0 5 1000 1500 1880 670 h 1 5 240 0 6 1000 1600 1880 670 h 1 6 245 0 7 1000 1700 1880 670 h 1 70 250 0 8 1000 1800 1880 670 h 1 80 260 0 9 1000 1900 1880 670 h 1 9 330 0 10 1000 2000 1880 670 h 2 00 340 0 11 1000 2200 1880 670 h 2 20 370 0 12 1000 2300 1880 670 h 2 30 380 0 13 1000 2400 1880 670 h 2 4 375 0 14 1000 2500 1880 670 h 2 50 390 0 15 1100 1100 2060 740 h 1 21 205...

Page 12: ...86 415 0 36 1300 2500 2410 865 h 3 25 440 0 37 1400 1400 2595 930 h 1 96 265 0 38 1400 1500 2595 930 h 2 1 275 0 39 1400 1800 2595 930 h 2 52 300 0 40 1400 2000 2595 930 h 2 8 405 0 41 1400 2500 2595 930 h 3 5 460 0 42 1450 1450 2690 965 h 2 1 275 0 43 1500 1500 2765 995 h 2 25 290 0 44 1500 1700 2765 995 h 2 55 310 0 45 1500 1800 2765 995 h 2 70 320 0 46 1500 2000 2765 995 h 3 00 430 0 47 1500 22...

Page 13: ... 3120 1125 h 4 25 520 0 67 1700 2700 3120 1125 h 4 59 540 0 68 1700 3000 3120 1125 h 5 10 570 0 69 1800 1800 3295 1190 h 3 24 350 0 70 1800 2000 3295 1190 h 3 60 480 0 71 1800 2200 3295 1190 h 3 96 510 0 72 1800 2300 3295 1190 h 4 14 520 0 73 1800 2500 3295 1190 h 4 50 540 0 74 1800 2700 3295 1190 h 4 86 560 0 75 1800 3000 3295 1190 h 5 40 590 0 76 1920 1900 3505 1265 h 3 61 480 0 77 1920 2000 350...

Page 14: ...ge 14 of 81 4 3 DOUBLE LEAF DAMPERS DIMENSIONS 1 Base unit 2 Leaf unit 3 Mechanical drive unit Rys 4 SCD 2 P double leaf damper on a straight base 1 Base unit 2 Leaf unit 3 Mechanical drive unit Rys 5 SCD 2 S double leaf damper on a sloping base H H W A W 200 L A L 200 L W W L ...

Page 15: ... h 3 13 320 2 1500 1500 1960 830 h 2 25 210 3 1500 2500 1960 830 h 3 75 350 4 1500 3000 1960 830 h 4 50 390 5 1600 1600 2060 880 h 2 56 220 6 1600 2500 2060 880 h 4 00 360 7 1600 2800 2060 880 h 4 48 380 8 1600 3000 2060 880 h 4 80 400 9 1800 1600 2260 880 h 2 88 230 10 1800 1800 2260 980 h 3 24 250 11 1800 2500 2260 980 h 4 50 370 12 1800 2800 2260 980 h 5 04 400 13 1800 3000 2260 980 h 5 40 420 ...

Page 16: ...60 1330 h 7 50 480 26 3000 3000 3460 1580 h 9 00 530 4 4 MANUFACTURING VERSIONS Damper type Main drive Base type Base height Deflectors Function Operating mode Operating mode Thickness of PC filling straight sloping 350 500 700 Yes No smoke extraction only smoke extraction electric ventilation smoke extraction pneumatic ventilation Open Open close 10 16 20 25 Single leaf pneumatic x x x x x x x x ...

Page 17: ...0 83 80 73 50 75 90 93 20 95 60 84 60 87 00 108 9 111 3 99 30 101 70 1150 2000 110 9 113 3 100 1 102 5 125 8 128 2 114 2 116 6 145 6 148 0 133 1 135 50 1200 1200 83 90 86 30 75 00 77 40 96 00 98 40 86 50 88 90 112 2 114 6 101 7 104 10 1200 1500 91 70 94 10 82 80 85 20 104 9 107 3 95 30 97 70 122 6 125 0 112 0 114 40 1200 1700 96 90 99 30 88 00 90 40 110 8 113 2 101 3 103 7 129 5 131 9 118 9 121 30...

Page 18: ... 119 9 122 1 148 2 150 4 135 7 137 9 170 2 172 4 156 7 158 90 1600 2200 137 9 140 1 126 0 128 2 155 1 157 3 142 5 144 7 178 1 180 3 164 5 166 70 1600 2300 140 5 142 7 128 7 130 9 158 1 160 3 145 5 147 7 181 5 183 7 168 0 170 20 1600 2500 152 5 156 4 140 6 144 5 170 8 174 7 158 2 162 1 195 2 199 1 181 6 185 50 1600 2700 157 7 145 8 176 7 164 1 202 1 188 5 1600 3000 165 4 152 6 185 6 172 0 212 4 197...

Page 19: ...1 195 7 200 1 226 8 231 2 215 1 219 5 253 7 258 1 241 245 4 1800 3000 218 1 232 9 207 2 222 0 239 253 8 227 3 242 1 266 8 281 6 254 1 268 9 2000 2000 172 4 177 2 163 4 168 2 190 3 195 1 180 6 185 4 214 3 219 1 203 6 208 4 2000 2400 189 3 194 1 180 4 185 2 208 7 213 5 199 203 8 234 6 239 4 223 9 228 7 2000 2500 203 3 207 7 192 3 196 7 223 1 227 5 211 4 215 8 249 4 253 8 236 8 241 2 2000 2800 218 5 ...

Page 20: ... damper sizes in Table 9 For intermediate dimensions or other classification than the one given in Tables 8 and 9 it is possible to approximate actuators meeting the durability and mechanical criteria W mm L mm hinges Type of the electric actuator SL550 T 25 classification W mm L mm hinges Type of the electric actuator SL550 T 25 classification 1000 1000 SG26F 25S 1000 1700 SG26M 25A SG20M 25A SG4...

Page 21: ... 25S SG80T 25S SG80P 25A 1200 2000 SG60N 25A 1400 1800 SG60N 25A SG60F 25S SG80T 25S SG80T 25S SG100R 25A 1200 2200 SG60N 25A 1400 2000 SG80T 25S 1200 2300 SG60N 25A SG100R 25A 1200 2500 SG60N 25A 1400 2500 SG120R 25A 1250 1250 SG40B 25A 1450 1450 SG60N 25A SG60N 25A SG60F 25S SG60F 25S SG80T 25S 1250 2500 SG60N 25A SG80U 25S 1300 1300 SG40B 25A 1500 1500 SG60T 25A SG60T 25S SG60U 25S SG60U 25S SG...

Page 22: ...0P 25A 1700 2500 SG120R 25A SG100V 25S 1700 2700 SG100W 25S 1700 3000 1600 1700 SG60T 25A 1800 1800 SG100V 25S SG80P 25A SG100W 25S SG100V 25S SG120V 25S SG100W 25S 1800 2000 SG100V 25S 1600 1800 SG80T 25S SG120W 25S SG100R 25A 1800 2200 SG100V 25S SG100V 25S SG120W 25S SG120W 25S 1800 2300 SG120V 25S 1600 2000 SG80T 25S SG120W 25S SG100R 25A 1800 2500 SG120V 25S SG100V 25S 1800 2700 SG120V 25S SG...

Page 23: ... 550 T 25 1000 1400 PMAV 50 16 SL 1000 T 5 PMAV 63 20 SL 550 T 25 PMAV 50 16 SL 1000 T 15 1000 1900 PMAV 50 16 SL 1000 T 5 PMAV 63 20 SL 1000 T 25 PMAV 63 20 SL 1000 T 15 PMAV 50 16 SL 1000 T 25 PMAV 63 20 SL 1000 T 25 PMAV 50 16 SL 550 T 25 PMAV 50 16 SL 550 T 15 1000 1500 PMAV 50 16 SL 1000 T 5 PMAV 50 16 SL 550 T 25 PMAV 50 16 SL 1000 T 15 PMAV 63 20 SL 550 T 25 PMAV 63 20 SL 1000 T 25 1000 200...

Page 24: ...0 T 25 1200 1800 PMAV 50 16 SL 1000 T 5 1100 2000 PMAV 50 16 SL 550 T 5 PMAV 63 20 SL 1000 T 15 PMAV 50 16 SL 1000 T 5 PMAV 50 16 SL 550 T 25 PMAV 63 20 SL 1000 T 15 PMAV 50 16 SL 550 T 5 PMAV 50 16 SL 550 T 15 PMAV 63 20 SL 550 T 25 PMAV 63 20 SL 550 T 25 1200 2000 PMAV 50 16 SL 1000 T 5 1150 1150 PMAV 50 16 SL 1000 T 5 PMAV 63 20 SL 1000 T 15 PMAV 50 16 SL 1000 T 15 PMAV 50 16 SL 550 T 15 PMAV 6...

Page 25: ...T 5 1300 1500 PMAV 50 20 SL 1000 T 5 PMAV 63 20 SL 1000 T 15 PMAV 63 20 SL 1000 T 15 PMAV 50 16 SL 550 T 15 PMAV 50 16 SL 1000 T 5 PMAV 63 20 SL 550 T 25 PMAV 50 16 SL 550 T 15 1400 1500 PMAV 63 20 SL 1000 T 15 PMAV 63 20 SL 550 T 25 PMAV 50 16 SL 1000 T 5 1300 1600 PMAV 50 20 SL 1000 T 00 PMAV 50 16 SL 550 T 25 PMAV 50 16 SL 1000 T 5 PMAV 50 20 SL 550 T 15 PMAV 50 16 SL 550 T 25 PMAV 63 20 SL 550...

Page 26: ...50 16 SL 550 T 15 PMAV 50 20 SL 1000 T 00 PMAV 63 20 SL 550 T 25 PMAV 63 20 SL 1000 T 15 1400 1500 PMAV 63 20 SL 1000 T 15 PMAV 50 16 SL 550 T 15 PMAV 50 16 SL 1000 T 5 PMAV 63 20 SL 550 T 25 PMAV 50 16 SL 550 T 25 PMAV 50 20 SL 550 T 5 PMAV 50 20 SL 550 T 15 PMAV 63 20 SL 550 T 15 PMAV 63 20 SL 550 T 25 1500 2000 PMAV 63 25 SL 1000 T 00 1400 1800 PMAV 63 20 SL 1000 T 5 PMAV 63 20 SL 1000 T 15 PMA...

Page 27: ... 1000 T 15 1700 2200 PMAV 63 25 SL 1000 T 00 PMAV 63 20 SL 1000 T 5 PMAV 63 20 SL 550 T 15 PMAV 50 20 SL 550 T 5 PMAV 63 25 SL 550 T 15 PMAV 50 20 SL 550 T 15 1700 2300 PMAV 63 25 SL 1000 T 00 PMAV 63 20 SL 550 T 25 PMAV 63 20 SL 550 T 15 1600 2000 PMAV 63 25 SL 1000 T 5 PMAV 63 25 SL 550 T 15 PMAV 63 20 SL 1000 T 5 1700 2500 PMAV 63 20 SL 550 T 15 PMAV 50 20 SL 550 T 5 PMAV 63 25 SL 550 T 15 PMAV...

Page 28: ...800 2700 PMAV 63 25 SL 1000 T 00 PMAV 63 25 SL 550 T 15 PMAV 63 25 SL 550 T 5 1800 3000 PMAV 63 25 SL 550 T 15 PMAV 63 25 SL 550 T 5 1920 1900 PMAV 63 25 SL 1000 T 5 PMAV 50 20 SL 550 T 15 PMAV 63 20 SL 550 T 25 PMAV 63 25 SL 1000 T 00 PMAV 63 25 SL 550 T 15 1920 2000 PMAV 63 25 SL 1000 T 5 PMAV 50 20 SL 550 T 5 PMAV 63 20 SL 550 T 25 PMAV 63 25 SL 550 T 15 1920 2200 PMAV 63 25 SL 550 T 5 1920 230...

Page 29: ...A 1600 1600 SG20M 25A 1600 2500 SG26M 25A 1600 2800 SG26M 25A 1600 3000 SG40M 25A 1800 1600 SG20M 25A 1800 1800 SG26M 25A 1800 2500 SG40M 25A 1800 2800 SG40M 25A 1800 3000 SG40M 25A 2000 2000 SG40M 25A 2000 2400 SG40M 25A 2000 2500 SG40M 25A 2000 2800 SG40M 25A 2000 3000 SG40M 25A 2200 2200 SG40M 25A 2200 2400 SG40M 25A 2200 2500 SG40M 25A 2400 2400 SG60M 25A 2400 2500 SG60M 25A 2500 2500 SG60M 25...

Page 30: ...T 15 PUDV PUAV 50 16 550 T 25 PUDV PUAV 40 16 550 T 15 1800 2800 PUDV PUAV 50 16 1000 T 15 PUDV PUAV 63 20 1000 T 25 PUDV PUAV 63 20 1000 T 25 PUDV PUAV 50 16 550 T 25 PUDV PUAV 32 16 550 T 00 1600 1600 PUDV PUAV 32 16 1000 T 5 PUDV PUAV 40 16 550 T 15 PUDV PUAV 40 16 1000 T 15 PUDV PUAV 50 16 550 T 25 PUDV PUAV 50 16 1000 T 25 1800 3000 PUDV PUAV 50 16 1000 T 5 PUDV PUAV 32 16 550 T 15 PUDV PUAV ...

Page 31: ...2500 PUDV PUAV 50 20 1000 T 00 PUDV PUAV 40 16 550 T 5 PUDV PUAV 63 20 1000 T 15 PUDV PUAV 50 20 550 T 25 PUDV PUAV 40 16 550 T 00 2200 2200 PUDV PUAV 50 20 1000 T 5 PUDV PUAV 50 20 550 T 15 PUDV PUAV 63 20 1000 T 25 PUDV PUAV 63 20 550 T 25 PUDV PUAV 40 16 550 T 15 2500 3000 PUDV PUAV 63 20 1000 T 5 PUDV PUAV 50 20 550 T 25 PUDV PUAV 50 20 550 T 5 2200 2400 PUDV PUAV 50 20 1000 T 5 PUDV PUAV 63 2...

Page 32: ...00 1880 670 h 1 3 215 0 4 1000 1400 1880 670 h 1 4 225 0 5 1000 1500 1880 670 h 1 5 240 0 6 1000 1600 1880 670 h 1 6 245 0 7 1000 1700 1880 670 h 1 70 250 0 8 1000 1800 1880 670 h 1 80 260 0 9 1100 1100 2060 740 h 1 21 205 0 10 1150 1150 2150 770 h 1 32 215 0 11 1200 1200 2235 800 h 1 44 230 0 12 1200 1500 2235 800 h 1 80 260 0 13 1200 1700 2235 800 h 2 04 270 0 14 1200 1800 2235 800 h 2 16 280 0 ...

Page 33: ... 1500 Resistance to high temperature B300 The active area of the dampers with a roof hatch function with w 1200 dimension is smaller by 3 than the area of standard version dampers The active area of the dampers with a roof hatch function with w 1200 dimension is equal to the area of standard version dampers It is possible to make the dampers in the version meeting the requirements of the BROOF t1 ...

Page 34: ...They may be painted to any colour from the RAL palette They are mounted in the hole under the damper base To avoid any collision with the drive elements they can consist of two parts Rys 10 KA anti burglar bars 4 8 3 KZU ANTI FALL GRATES The purpose of the anti fall grate is to protect people staying on the roof near a smoke damper against falling through the damper hole They are made for the full...

Page 35: ...special dedicated containers The containers are equipped with safety valves The compressed gas energy release may take place Automatically when a thermal trip operates After the trigger temperature has been reached the detector in the TAVE thermal trip is destroyed a pin is triggered which in turn triggers a cartridge with compressed CO2 the gas fills up pneumatic actuators and the smoke damper op...

Page 36: ...in Fig 13 and 15 Rys 13 A or B type damper with a TAVZ thermal trip with a pneumatic actuator and thermal trip Without ventilation function Rys 14 B type damper with a pneumatic actuator thermal trip and alarm box Manual or automatic opening after the limit temperature has been reached or opening with a SAP signal with an electric module in the AK box Without ventilation function opening TAVE 3 th...

Page 37: ...V 50 PxxV 63 or DxxV 32 DxxV 40 DxxV 50 DxxV 63 Rys 16 Pxxx actuator Rys 17 Dxxx actuator In respect of functionality the following devices may be used actuators with the following stroke single PxxV double DxxV opening TAVZ 3 thermal trip closing Option the possibility of controlling the damper from the SAP control panel Alarm box AK11 x RT HA HZ R manual opening and closing or AK11 x RT HEA HZ R...

Page 38: ...e when selecting take into account approximately 15 loss due to friction Installation and gas inflow through rotatable screw couplers Ambient temperature range from 20 to 60 C within the range of VdS 2159 Certificate for 2 hours up to 110 C Maximum locking force 6500 N Pneumatic actuators have internal mechanical bolt locking lug which makes the lock of the open position When needed it is possible...

Page 39: ...g carry out the following operations 1 Unscrew the cartridge from the TAVE thermal trip or AK alarm box CO2 will flow out from the system NOTE When the cartridge is unscrewed the cylinder gets suddenly cold 2 Unlock the actuator by moving the locking pins away see Fig 18 3 Carefully close the damper leaf 4 Set the thermal trip according to the instruction given on page 32 5 Check if the leaf is cl...

Page 40: ... 3 01 no 1 2 UNF standard TAVE 3 01 M no M18 x 1 5 TAVE 3 01 F no W21 8 x 1 14 TAVE 3 11 yes 1 2 UNF standard TAVE 3 11 M yes M18 x 1 5 TAVE 3 11 F yes W21 8 x 1 14 VA input in standby mode the valve enabled disabled is connected with the CA output which makes it possible among other things to carry out the damper ventilation function without any interruption Option with venting CA output in stand...

Page 41: ...t home until resistance is felt then additionally tighten the nut half a turn pressing the ampoule 4 Tighten the pin tensioning bolt home 5 Examine visually if the pin is placed below the thread level in the hole for the CO2 cylinder 6 6 Slightly lubricate the gasket o ring in the hole for the CO2 cylinder 7 Screw the CO2 cylinder in 8 After launching triggering remove the empty CO2 cylinder atten...

Page 42: ...it is placed in the fire gas stream and the socket for the cylinder screwing is located at the top 3 Seal the threaded connections with Teflon tape or Loctite 243 liquid sealing which should only be applied on the outer thread of the connector 4 Use only cylinders provided by Smay Sp z o o because this determines the validity of the Certificate Setting and operation 1 Unscrew the pin tensioning bo...

Page 43: ... be lower or equal to than the nominal temperature of the CO2 cylinder 5 1 5 CO2 CYLINDERS CARTRIDGES Cylinders with compressed CO2 are the source of energy for the basic function of the smoke dampers with a pneumatic drive They are equipped with safety valves The connection thread is UNF extra fine Note CO2 is always released from a cylinder in the liquid state Rys 22 CO2 cartridges When a cylind...

Page 44: ...iency density g ml 20 26 x 115 93 0 54 24 26 x 115 68 0 65 38 30 x 144 93 0 58 40 30 x 144 68 0 62 55 35 x 159 93 0 58 75 30 x 205 50 0 74 80 35 x 217 93 0 57 120 50 x 178 93 0 56 150 50 x 178 68 0 70 300 50 x 315 50 0 71 500 60 x 342 50 0 75 750 60 x 490 50 0 71 1000 80 x 382 50 0 71 1500 80 x 525 50 0 75 5 1 6 AK ALARM BOXES AKs are one of the main elements of the smoke damper control system The...

Page 45: ... 500C Electromagnet nominal voltage 24 V DC Electromagnet nominal current 0 29 A DC Electromagnet operating time 100 Minimum trigger pressure for HPA HEPA version 5 bar The full marking of AK box also contains information about the number of cylinders with CO2 for opening and for closing housing colour box height and a handle for additional cartridge The full marking includes the following element...

Page 46: ...der boxes Rys 26 Dimensions of alarm boxes Type A mm B mm C mm Maximum cylinder size g AK10 3 350 200 130 150 AK10 5 500 200 130 500 AK10 7 650 200 130 750 AK10 9 700 220 170 1500 AK11 3 350 300 130 150 AK11 5 500 300 130 500 AK11 7 650 300 130 750 AK11 9 700 320 170 1500 free space for description e g a service sticker hole to seal cable entry Connection with HPA HEPA option only ...

Page 47: ...t the setting tool teeth into proper cuts see A view 3 Put the tool pusher onto the pin 4 Press the tool down until the pin is locked 5 Check if the pin is positioned below the bearing surface of the cartridge thread 6 Slightly lubricate sealing O rings of the CO2 cartridge thread 7 Check the position of the trip indicator The indicator must point green colour If it does not indicate green push th...

Page 48: ... connection diagram 5 1 7 PLZ VENTILATION BOXES PLZs are important elements of smoke damper control systems with a ventilation function They make it possible to carry out the ventilation function and at the same time to keep the priority of the smoke exhaust function The ventilation function is started by means of a manual lever loaded valve It is possible to carry out the remote control function ...

Page 49: ...ection for A mode open only 2 ventilation sections with two levers externally accessible and a pressure regulator with a filter dimensions 300 x 270 x 100 mm For AZ mode open close ventilation PLZ 30 1 1 1 section for AZ mode open close 1 ventilation section with a lever externally accessible and a pressure regulator with a filter dimensions 300 x 200 x 80 mm PLZ 30 1 2 1 section for AZ mode open ...

Page 50: ...ely made by means of E 300 24 E 500 24 E 300 230 E 500 230 electric actuators from Grasl Pneumatik Mechanik and K G Pneumatik E xxx 24 actuator Rys 33 E300 24 actuator Technical Data Supply voltage 24 V Current consumption 650 mA Feed force 500 N when feeding 250 N when pulling Feed speed ca 8 mm s returnable push buttons manual lever loaded valve electric subassembly option lock cable or wire ter...

Page 51: ...equipped with an overload circuit breaker After the circuit breaker has been triggered it is necessary to move the actuator back start it in the opposite direction before it can be restarted in the same direction as the limit switch triggered Connecting e g to a smoke control panel Connecting directly to 24 V Rys 34 E xxx 24 actuators connection diagram Actuator Connection box for further actuator...

Page 52: ... E xxx 230 actuators Observe relevant OSH regulations directives and commonly accepted technical practices This type of actuators may be connected to control panels provided by Smay Sp z o o When using the actuators with other panels pay attention to compatibility The actuators may only be connected to mains characterized with parameters voltage and current compatible with the ones given on the de...

Page 53: ... warranty Single actuator Set of actuators Rys 36 E xxx 230 actuators connection diagram 5 1 9 PNEUMATIC SYSTEM The gas pressure in the system after emergency release may exceed 30 bar For that reason it is very important to make the installation connecting individual elements of the pneumatic system very carefully It is recommended to make this installation of certified elements for this level of...

Page 54: ...fire has been noticed a member of staff pushes the manual emergency push button The continuity of power supply is imperative for this Non combustible cables are used to connect elements of the system 1 Smoke extraction system control panel 2 SAP control panel 3 Emergency push button 4 Smoke detector 5 Ventilation push button 6 Weather station 7 Alarm signalling device Rys 37 The B type damper with...

Page 55: ...ntrol panel 2 SAP control panel Rys 38 B type damper with an electric actuator and control panel 5 2 2 ELECTRIC ACTUATORS Depending on the damper size and required SL parameter the following types of actuators are dedicated SG16 SG20 SG26 SG40 SG60 SG80 SG100 SG120 Rys 39 SG electric actuator SAP control panel option ...

Page 56: ... variants Ø6 Ø10 Every actuator has a cable in light grey silicon insulation 2 5 m long standard version 2 x 2 5 mm2 OD Ø9 mm for E option 2 x 2 5 mm2 3 x 1 5 mm2 OD Ø11 mm Options on request Actuator with a lower centre of suspension Other versions of the piston rod finishing Actuator housing painted to RAL colour E option additional limit switches for both end positions potential free contact cl...

Page 57: ...inuous load at 400C S3 21 S3 13 S3 8 S3 20 S3 10 S3 5 Maximum activation time of the actuator in one direction min 4 2 5 1 5 4 2 1 Ingress Protection Rating of the housing IP 54 Operating temperature 250C to 600C Other important technical data concerning actuators are available on individual request Wiring diagrams Rys 42 Connecting diagram Technical conditions for SG actuators installation Mechan...

Page 58: ...tall a fuse rated the same as the nominal current in the power line In this case avoid simultaneous connecting all actuators to the control panel Ignoring this instruction may result in damaging the power outlet of the control panel Pay attention to obstacle free actuator leaning during the entire feed Only the ventilation push button with a return lock and a single speed zero position is designed...

Page 59: ...ontrol panel The possibility of setting detectors sensitivity Close command remains active as long as the detector reacts at least for 6 minutes W wind indicator and R rain indicator on the module CP External weather control panel If it triggers the actuators will automatically slide in The ventilation functions are inactive till unlocked Alarm signal has priority WTM External warning devices cont...

Page 60: ...nt of actuators Cross section mm2 Current A 1 0 2 0 3 0 4 0 Permissible cable length m 2x1 5 44 22 15 11 2x2 5 73 36 24 18 2x4 0 116 58 39 29 2x6 0 174 87 58 44 2x10 0 290 145 97 73 RWZ 4d smoke extraction system control panel Rys 45 RWZ 4d smoke extraction system control panel Technical parameters One smoke extraction group one ventilation group Integrated system display Third signal line Supply ...

Page 61: ... for straight unbranched arrangement of actuators Cross section mm2 Current A 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 Permissible cable length m 2x1 5 44 22 15 11 9 7 6 5 2x2 5 73 36 24 18 15 12 10 9 2x4 0 116 58 39 29 23 19 17 15 2x6 0 174 87 58 44 35 29 25 22 2x10 0 290 145 97 73 58 48 41 36 4x1 5 87 44 29 22 17 15 12 11 4x2 5 145 73 48 36 29 24 21 18 4x4 0 232 116 77 58 46 39 33 29 4x6 0 348 174 116 87...

Page 62: ...For RWZ 5 24 Total current of actuators 3 and 4 max 8 A Take into consideration the total output current of the control panel Manual chapter 6 1 Operating mode on time S3 30 Maximum cross section of the power cable 4 x 10 mm rigid per each output Maximum voltage drop between the control panel and actuator 1 V at full load Wire line monitoring unbranched trunk cable open circuit short circuit Possi...

Page 63: ...unctions group configuration RWZ5e and cable the control panel according to the schematic diagram Turn on the mains voltage Indicators and the service display will go ON for a moment Then the indicator will be flashing for about 15 s calibration process If the failure indicator goes on continuously it means the failure of the signal line see Instruction Manual item 5 The service display will be ON...

Page 64: ...required maintenance After approx 14 months the failure massage will be additionally generated in order to inform about expired maintenance The batteries operation should be checked at least once a year At 20 C ambient temperature they should be replaced once per 3 years as a standard but not later than after 4 years Each additional 10 C of ambient temperature decreases the battery service time by...

Page 65: ...e over contacts output contacts The contacts remain active as long as the detector operates and the contact minimum operating time is equal to 6 minutes WM wind detector and or RS rain detector are connected to WRS 2b control panel As expected operation is achieved by regulation of the trigger threshold for the signal from the wind smoke detector Functional capabilities of the control panel to set...

Page 66: ... only be carried out by trained persons It is necessary to discharge electrostatic charges before starting work The wind sensor should measure undisturbed airflow the wind flow Therefore the sensors should be fixed e g to the mast at the height of at least 2 m over the roofing Observe applicable regulations in regard to the lightning protection system and OSH PN EN 62305 PN EN 60728 11 Any work on...

Page 67: ...eather control panel this Operation and Maintenance Manual contains only basic technical data and information about installation start up maintenance and close down Both the Installer and the User are required to know and apply the complete version of the Installation and Operation Manual which is provided along with the control panel 6 2 ACCESSORIES OF THE WEATHER STATION RS 2d A heated rain dete...

Page 68: ... V Monitoring current 35 uA Standard alarm current 20 mA adjustable Red LED optic indicators signalling the operation status Operating temperature range from 25C to 50C Storage temperature range from 30C to 70C Relative humidity 95 at 40C Detector weight with a socket 0 12 kg Dimensions 50 mm in height 110 mm in diameter OSD63 point detector is designed for detecting the early stage of propagation...

Page 69: ...eliminated effect of poor contact of typical screw clamps Maintenance Clean optic elements in dry conditions with a soft brush and vacuum cleaner It is recommended to bath the detector casing basket and the cylindrical element inside maze in widely available cleaning agents dishwashing liquids and then rinse with clear water In the end it is recommended to rinse those elements in any anti static l...

Page 70: ... optical signalling with a set of LEDs in fire detection systems The indicator is designed for mounting in closed spaces It generates 3 different flash rates It is possible to turn on the continuous light Technical Data Type of signalling device optical Supply voltage 24 V DC Quiescent current 0 mA Current consumption at alarm state 60 mA Ingress Protection Rating of the housing IP 53D Weight 150 ...

Page 71: ...iggered by pushing the emergency push button after breaking the glass in the housing In order to cancel the alarm release the push button mechanical lock after opening the housing Technical Data Power supply 24 V 100 mA max Operating temperature range 100C to 550C Air humidity 20 to 80 without condensation Ingress Protection Rating of the housing IP 42 Dimensions height x width x depth 125 x 125 x...

Page 72: ...Before running the device into operation all delivered elements shall be mounted definitely according to the Installation Manual When unloading it is necessary to check the compliance of delivery with element specifications Unloading should be done manually or by means of standard warehouse equipment observing all valid safety rules Before mounting in a system check the elements of SCD dampers for...

Page 73: ...od 6 x 60 countersunk wood screw Minimum distance from the hole edge Ground Minimum distance from the hole edge Steel 15 mm Concrete 50 mm Wood 30 mm Rys 55 Guidelines for the foundation of a SCD damper on a roof structure During setting and installation of the base check if the diagonal dimensions are equal Acceptable deviation is 2 mm The damper base insulation prevents excessive heat loss The i...

Page 74: ...move the protective foil from polycarbonate elements PC surface resistant to UV radiation overprint on the foil shall be placed on the outer side In case of damper installation on sloped roofs position the damper in such a way that For SCD 1 dampers the damper hinge is placed on the lower side of the roof For SCD 2 dampers the damper hinges are placed perpendicularly to the roof sloping Rys 56 SCD...

Page 75: ...stener according to the table Rys 57 KA anti burglar bars installation Installation of the anti fall grid should be carried out according to the guidelines given in the Installation Manual 1 Smoke damper 2 KZU grate 3 Roof structure 4 Fastener according to the table Rys 58 KZU anti fall grid installation 300 mm spacing 300 mm spacing ...

Page 76: ...ing on an insulated steel roof without any substructure under the profiled sheet metal Rys 60 SCD damper mounting on an insulated steel plinth with a substructure under the insulation layer 1 Smoke damper base made of galvanised steel sheet 2 Roof damper drainpipe 3 Smoke damper profile 4 Thermal insulation 5 Smoke damper damp insulation 6 Roof damp insulation 7 Steel concrete floor 8 Roof girder ...

Page 77: ...nth It is also permissible to install the damper on existing roof structures In this case guidelines for damper foundation and insulation should be prepared individually 8 3 MARKING ON INSTALLED DAMPERS PUT INTO OPERATION The information about the installed SCD smoke damper should be placed on the device or recorded in the Construction Site Log This information must include the following data damp...

Page 78: ... accept and authorise the damper During regular inspection pay close attention to the mechanical damage of power supply devices and systems the state of connections between individual elements the state of the insulation the continuity of sealing of connections with the roof plane and metal sheet processing of the bases notice possible points of damage Control and assess all available control func...

Page 79: ...f or by a company authorized by Smay Sp z o o The repair works or replacement of the damper after emergency operation are not covered by the Warranty 12 WARRANTY TERMS The Manufacturer warrants the products supplied according to the provisions of the Agreement or the General Warranty Terms and Conditions of Smay Sp z o o The Warranty does not cover defects caused by improper storage transport inst...

Page 80: ...per own power supply 1 Pneumatic drive Emergency opening time below 60 s yes no Damper opening angle SCD 1 1400 SCD 2 900 measurement from the plane yes no 2 Electric drive Emergency opening time below 60 s yes no Damper opening angle SCD 1 1400 SCD 2 900 measurement from the plane yes no delete as appropriate Name and phone number of the installation company Notes The Warranty remains valid if th...

Page 81: ... of 81 Sketch 1 Acceptable difference between diagonal 1 and diagonal 2 is 5 mm maximum Sketch 2 Acceptable difference between deviation 1 and deviation 2 is 2 mm maximum Acceptable difference between deviation 3 and deviation 4 is 2 mm maximum deviation 1 3 deviation 2 4 ...

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SMAY SCD, Operation And Maintenance Manual

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