MAINTENANCE PROCEDURES
14. Hold
tensioner
adjustment
screw
and
tighten
lock
nut
to
36 N•m ± 3 N•m
(27 lbf•ft ± 2 lbf•ft).
15. Install all removed parts. Make
sure that exhaust hooks and
springs are securely installed.
Drive Belt
Drive Belt Inspection
Inspect belt for cracks, fraying or ab-
normal wear (uneven wear, wear on
one side, missing cogs, cracked fab-
ric). If abnormal wear is noted, prob-
able cause could be pulley misalign-
ment, excessive RPM with frozen
track, fast starts without warm-up pe-
riod, burred or rusty sheave, oil on belt
or distorted spare belt. Contact an au-
thorized Ski-Doo dealer.
Drive Belt Replacement
Drive Belt Removal
1. Remove tether cord cap from en-
gine cut-off switch.
2. Remove drive belt guard, refer to
CONTROLS, INSTRUMENTS AND
EQUIPMENT
.
3. Insert the driven pulley expander
provided in the tool kit in the
threaded hole on the adjuster hub
as shown.
mmo2012-005-980
PULLEY EXPANDER INSTALLED ON
ADJUSTER HUB
4. Open the driven pulley by screwing
the tool in.
5. Remove the belt by slipping it over
the top of the driven pulley, then
over the drive pulley.
Drive Belt Installation
1. If necessary, open the driven pul-
ley, refer to
DRIVE BELT REMOVAL
above.
2. Slip the belt over the drive pulley,
then over the driven pulley.
NOTICE
Do not force or use tools
to pry the belt into place, as this
could cut or break the cords in the
belt.
NOTE:
The maximum drive belt life
span is obtained when belt is installed
with arrows in the direction of rotation.
mmo2011-002-006_a
1. To be pointed in the direction of rotation
3. Unscrew and remove the driven pul-
ley expander from the pulley.
4. Rotate the driven pulley several
times to properly set the belt be-
tween the sheaves.
5. If a new belt was installed, adjust
the belt height. Refer to
DRIVE
BELT HEIGHT ADJUSTMENT
be-
low.
6. Install belt guard, refer to
CON-
TROLS,
INSTRUMENTS
AND
EQUIPMENT
.
7. Install side panel, refer to
CON-
TROLS,
INSTRUMENTS
AND
EQUIPMENT
.
92
______________
Summary of Contents for Tundra Series
Page 1: ......
Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...
Page 39: ...VEHICLE INFORMATION _______________ 37 ...
Page 78: ...VEHICLE TRANSPORTATION This page is intentionally blank 76 ______________ ...
Page 79: ...MAINTENANCE _______________ 77 ...
Page 111: ...TECHNICAL INFORMATION ______________ 109 ...
Page 124: ...SPECIFICATIONS This page is intentionally blank 122 ______________ ...
Page 125: ...TROUBLESHOOTING ______________ 123 ...
Page 135: ...WARRANTY ______________ 133 ...
Page 150: ...This page is intentionally blank 148 ______________ ...
Page 151: ...CUSTOMER INFORMATION ______________ 149 ...
Page 154: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 152 ______________ ...
Page 155: ...CHANGE OF ADDRESS OWNERSHIP ______________ 153 ...
Page 156: ...CHANGE OF ADDRESS OWNERSHIP 154 ______________ ...
Page 157: ...CHANGE OF ADDRESS OWNERSHIP ______________ 155 ...
Page 158: ...CHANGE OF ADDRESS OWNERSHIP 156 ______________ ...
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