Ski-Doo Formula MACH 1, Shop Manual

Page: 168 / 304

Section 05 TRANSMISSION
Subsection 04 (DRIVEN PULLEY)
05-04-3
INSPECTION
9,10, Bushings
Check for cracks, scratch and for free movement
when assembled to fixed half.
Using a dial bore gauge measure bushing diame-
ter. Measuring point must be at least 5 mm (1/4 in)
from bushing edge.
Replace bushing(s) if worn more than specified.
6, Slider Shoe
Check cam slider shoes for wear. Replace when
inside edge of cam slider shoe slope base is worn
to 1 mm (.039 in) or less.
1. Measure thickness of slope base here
2. Sliding pulley side
3. Slope base
Bushing Replacement
Large Bushing
Remove Allen screws if applicable. Heat to break
Loctite bond.
Remove all 3 slider shoes.
Use bushing installer/remover (P/N 529 0311 00).
Install support plate inside sliding half.
Place puller below bushing.
DRIVEN PULLEY BUSHING WEAR LIMIT
mm (in)
Small bushing 38.30 (1.508)
Large bushing 89.15 (3.510)
A03D1OA
A15D0OA
1
3
2
A03D1VA