Ski-Doo Formula MACH 1, Shop Manual

Page: 85 / 304

Section 04 ENGINE
Subsection 02 (599, 699 AND 809 ENGINE TYPES)
04-02-3
1. Remove circlip
2. Plastic washer
– coolant hoses at cylinder head and at front bot-
tom of engine
– engine support screws
– engine stopper (left rear of engine)
– removable side member
Turn steering left side. Remove engine from vehi-
cle.
1,2,3,4, Engine Support Nut and
Manifold Screw
Torque the engine/support nuts to 35 N•m (26
lbf•ft).
Torque rubber mount/support bracket to 29 N•m
(21 lbf•ft).
Torque rubber mount/support nuts to 37 N•m (27
lbf•ft).
Torque manifold screws to 10 N•m (89 lbf• in ).
Torque removable side member screws to 7 N•m
(62 lbf•
in ).
Torque removable side member nut over counter-
shaft support to 15 N•m (133 lbf•
in ).
INSTALLATION ON VEHICLE
To install engine on vehicle, reverse removal pro-
cedure. However, pay attention, to all appropriate
component/system reinstallation procedures de-
scribed throughout this
Shop Manual and to the
following:
– It is easier to install oil pump cable before in-
stalling engine on vehicle.
– Oil pump cable must be routed above small cyl-
inder head hose.
NOTE ALL CABLE POSITIONS
– After throttle cable installation, check carbure-
tor maximum throttle opening and oil injection
pump adjustment.
– Check pulley alignment and drive belt tension.
– Should a light exhaust leak be experienced at
muffler ball joint, Loctite 179 (P/N 413 7103 00)
can be used.
A30C0CB
1 2
A30C0RA