Ski-Doo Formula MACH 1, Shop Manual

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10-03-3
Section 10 TECHNICAL DATA
Subsection 03 (VEHICLES)
VEHICLE MODEL MACH 1 R MACH Z MACH Z R MACH Z LT
ENGINE TYPE 699 809 809 809
Chain Drive Ratio 26/44 27/43 27/44 25/43
Chain
Pitch in 3/8 3/8 3/8 3/8
Type/Links Qty/Plates Qty Silent 74/13 Silent 72/13 Silent 74/13 Silent 72/13
Drive Pulley
Type of Drive Pulley TRA TRA TRA TRA
Ramp Identification and Roller Pin Type 286
➄
286
➄
286
➄
286
➄
Calibration Screw Position or
Calibration Disc Quantity
2 2 2 2
Spring Color Green/Violet Violet/Green Violet/Green Violet/Green
Spring Length
± 1.5 mm
(± .060 in) 126.7
(4.99)
133.5
(5.26)
133.5
(5.26)
133.5
(5.26)
Clutch Engagement ± 200 RPM 4200 3900 3900 3900
Driven Pulley Spring Preload
Cam Angle ± 0.7 kg (± 1.5 lb)
degree
7.0 (15.4)
50 – 47
7.0 (15.4)
50 – 47
7.0 (15.4)
50 – 47
7.0 (15.4)
50 – 47
Pulley Distance Z
(+ 0, - 1) mm
((+ 0, - 1/32) in)
120.0
(4.724)
120.0
(4.724)
120.0
(4.724)
120.0
(4.724)
Offset
X ± 0.4 mm (± 1/64 in) 35.5 (1.398) 35.5 (1.398) 35.5 (1.398) 35.5 (1.398)
Y – X MIN. – MAX.
mm
(in)
1.0 – 2.0
(.039 – .079)
1.0 – 2.0
(.039 – .079)
1.0 – 2.0
(.039 – .079)
1.0 – 2.0
(.039 – .079)
Drive Belt Part Number (P/N) 415 0450 00 415 0450 00 415 0450 00 415 0450 00
Drive Belt Width (new)
➀
mm (in) 35.56 (1.400) 35.56 (1.400) 35.56 (1.400) 35.56 (1.400)
Drive Belt Adjustment
Deflection
± 5 mm
(± 13/64 in)
38
(1-1/2)
38
(1-1/2)
38
(1-1/2)
38
(1-1/2)
Force
➁
kg (lbf) 11.5 (25) 11.5 (25) 11.5 (25) 11.5 (25)
Track
Width cm (in) 38.1 (15.0) 38.1 (15.0) 38.1 (15.0) 38.1 (15.0)
Length cm (in) 307.4 (121) 307.4 (121) 307.4 (121) 345.5 (136)
Profile Height mm (in) 22.3 (.878) 22.3 (.878) 22.3 (.878) 22.3 (.878)
Adjustment
Deflection
mm
(in)
35 – 40
(1-3/8 – 1-3/4)
35 – 40
(1-3/8 – 1-3/4)
35 – 40
(1-3/8 – 1-3/4)
35 – 40
(1-3/8 – 1-3/4)
Force
➂
kg (lbf) 7.3 (16) 7.3 (16) 7.3 (16) 7.3 (16)
Suspension Type
Track SC-10 HP SC-10 HP SC-10 HP SC-10 HP
Ski DSA DSA DSA DSA
Length cm (in) 277.5 (109.3) 277.5 (109.3) 277.5 (109.3) 297.2 (117.0)
Width cm (in) 115.8 (45.6) 115.8 (45.6) 115.8 (45.6) 118.1 (46.5)
Height cm (in) 114.3 (45.0) 114.3 (45.0) 114.3 (45.0) 114.3 (45.0)
Ski Stance cm (in) 104.1 (41) 104.1 (41) 104.1 (41) 104.1 (41)
Mass (dry) kg (lb) 256 (563) 258 (568) 264 (580) 261 (574)
Ground Contact Area cm 2 (in 2 ) 6390.9 (990.6) 6390.9 (990.6) 6390.9 (990.6) 7549.2 (1170.1)
Ground Contact Pressure kPa (PSI) 3.93 (.570) 3.96 (.574) 4.05 (.588) 3.39 (.492)
Frame Material Aluminum Aluminum Aluminum Aluminum
Bottom Pan Material Impact Copolymer Impact Copolymer Impact Copolymer Impact Copolymer
Hood Material TPO TPO TPO TPO
Battery V (A•h) N.A. N.A. N.A. N.A.
Headlight W H4 60/55 H4 60/55 H4 60/55 H4 60/55
Taillight and Stoplight W 8/27 8/27 8/27 8/27
Tachometer and Speedometer Bulbs W 3 3 3 3
Fuel and Temperature Gauge Bulbs W 3 3 3 3
Fuse
Starter Solenoid A N.A. N.A. N.A. N.A.
Fuel Level Sensor A 0.25 0.25 0.25 0.25
Fuel Tank L (U.S. gal) 42 (11.1) 42 (11.1) 42 (11.1) 42 (11.1)
Chaincase/Gearbox mL (U.S. oz) 250 (8.5) 250 (8.5) 250 (8.5) 250 (8.5)
Cooling System
➃
L (U.S. oz) 5.0 (169) 5.0 (169) 5.0 (169) 5.0 (169)
Injection Oil Reservoir L (U.S. oz) 4.1 (138.7) 4.1 (138.7) 4.1 (138.7) 4.1 (138.7)