Section 02
LUBRICATION AND MAINTENANCE
Subsection 01
(LUBRICATION AND MAINTENANCE CHART)
02-01-1
LUBRICATION AND MAINTENANCE
CHART
0
SYSTEM
PART/TASK
10
-HOUR
OR 5
00 km
(
300
mi
)
IN
SP
ECTI
ON
(To be performed by dealer)
WEEK
LY OR
EV
ERY
240
km (150
mi)
MONTHLY OR
EV
ERY
800
km (500
mi)
ONCE A YEAR
OR
EVER
Y
320
0 km (
20
00
mi)
STORAGE
(To be performed by dealer)
PRE-SEASON PREPARATION
(To be performed by dealer)
REFER TO
Rewind Starter Lubrication and Rope
Condition
✔
Subsection 04-07
Engine Head Nuts
✔
✔
Appropriate section:
See Top End
Engine Mount Nuts
✔
✔
Appropriate section:
See ENGINE REMOVAL
Exhaust System
✔
✔
Appropriate section:
See ENGINE REMOVAL
Engine Lubrication
✔
This section no. 1
Cooling System Condition
✔
✔
Subsection 04-06
Coolant Replacement
(except fan cooled)
✔
Not applicable
Condition of Seals
✔
Subsection 04-02
Injection Oil Filter Condition
✔
Subsection 04-05
Injection Oil Filter Replacement
✔
Subsection 04-05
Oil Injection Pump Adjustment
✔
✔
Subsection 04-05
Fuel Stabilizer
✔
This section no. 2
Fuel Filter Replacement
✔
This section no. 3
Fuel Lines and Connections
✔
✔
Subsection 04-09
Carburetor Adjustment
✔
✔
Subsection 04-08
Throttle Cable Inspection
✔
✔
✔
Subsection 04-09
Air Filter Cleaning
✔
This section no. 4
Drive Belt Condition
✔
✔
This section no. 5
Condition of Drive and Driven Pulleys
✔
✔
✔
Subsections 05-03 and 05-04
Cleaning of Drive and Driven Pulleys
✔
Subsections 05-03 and 05-04
Retorquing of Drive Pulley Screw
✔
Subsection 05-03
Driven Pulley Preload
✔
✔
Subsection 05-04
Brake Condition
✔
✔
Subsection 05-06
Brake Adjustment
✔
Subsection 05-06
Brake Fluid Change
✔
Subsection 05-06
Drive Chain Tension
✔
✔
Subsections 05-07 and 05-08
Countershaft Lubrication
✔
✔
✔
Subsection 05-06
Chaincase/Gearbox Oil Level
✔
✔
✔
Subsections 05-07 and 05-08
Chaincase/Gearbox Oil Change
✔
Subsections 05-07 and 05-08
Lubrication of Drive Axle Bearing
✔
✔
✔
Subsection 07-03
Summary of Contents for Formula MACH 1
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