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sitrex TR/6-S, Assembly, Use And Maintenance

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sitrex TR/6-S Assembly, Use And Maintenance Download Page 9

 

9

4) DELIVERY, CHECKING AND ASSEMBLY OF THE MACHINE  

 
Delivery and unpacking. 
 
The  machine  is delivered partially  assembled  in one  crate  and one  pallet  containing 
the rake wheels. In the crate there are the parts to be assembled and three cardboard 
boxes (marked  “A”, “B”, “C” ) which contain the accessories for assembly (nuts and 
bolts, couplings, pins, etc.).  
On the pallet there are 9 (or 8/or 7/or 6)  RH rake wheels. 
 All components are checked before being shipped by the manufacturer. Upon receipt 
of the machine, check that the crates are in good condition and that the contents have 
not been damaged during transport. If there is any damage and/or irregularities, notify 
your dealer immediately. 
Note:  the  packing  materials  consist  of  wood,  plastic  film,  cardboard  and  steel 
supports, and must be disposed in accordance with your local laws.   
 
Handle  the  crates  and  pallets  using  forklifts  that  are  suitable  both  for  lifting  the 
weight indicated and for giving stability to the crates and pallets in consideration of 
their size and shape. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for TR/6-S

Page 1: ...ASSEMBLY USE AND MAINTENANCE TR 6 7 8 9 S 10 2014 FROM SERIAL NO 255390 ...

Page 2: ... customer If the manufacturer finds that the parts are not defective the customer will not be covered by the warranty The warranty is null and void if it is clear that the machine has been used improperly and or repaired without authorization The manufacturer shall not recognize any warranty in the case that its workers employees agents dealers or any others not specifically authorized by the manu...

Page 3: ...ere below are applied to the machine but some may be only in this manual and they are there to indicate how to act or what must be done during assembly use maintenance and or repairs WARNING SIGNS AND SYMBOLS DANGER SIGNS AND SYMBOLS 1 Read the instruction manual before starting any operations 2 Before doing any checking maintenance and or repair operations stop in a suitable place turn off the tr...

Page 4: ...ECAL READ THE MANUAL BEFORE OPERATING 1 See p 3 step 2 4 SITREX LOGO DECAL SMALL 1 See on the machine 5 SITREX LOGO DECAL 1 See on the machine 6 MACHINE NAME DECAL 1 See on the machine 7 DECAL DANGER OF INJURY TO HANDS SMALL 3 See p 3 step 3 8 GREASE POINTS DECAL 10 11 12 13 See p 4 step 5 9 DECAL DANGER OF INJURY TO HANDS 3 See p 3 step 3 10 DECAL DANGER OF INJURY TO FEET 2 See p 3 step 4 6 Recom...

Page 5: ...5 1 LOCATION OF DECAL AND DEVICES FOR SAFETY FOR THE CONTROLS AND FOR IDENTIFICATION OF THE MACHINE AND THE MANUFACTURER ...

Page 6: ...fety take into consideration the type of terrain tire pressure etc 8 Check that all safety devices for transport and working are in good condition and functioning before operating the machine 9 When driving on public roads always observe the traffic rules and regulations of the country where you are working 10 Familiarize yourself with all the controls and the use of the machine before starting to...

Page 7: ... 3 PRODUCT IDENTIFICATION 1 DRAWBAR AND ACCESORIES FOR TRANSPORT 2 FRAME 3 RAKE SECTIONS 4 RAKE WHEELS AND ACCESORIES 5 WHEELS AND TRAILER ACCESSORIES 6 HYDRAULIC SYSTEM 7 IDENTIFICATION PLATE MAIN PARTS ...

Page 8: ... 4 9 65 m 31 6 Transport height B 1 7 m 67 1 7 m 67 1 7 m 67 1 7 m 67 Transport width C 1 95 m 77 1 95 m 77 1 95 m 77 1 95 m 77 Number of rake wheels 6 8 7 9 Number of tines on each rake wheel 40 40 40 40 Tines diam 7mm 0 3 7mm 0 3 7mm 0 3 7mm 0 3 Wheel diam 1 4 m 55 1 4 m 55 1 4 m 55 1 4 m 55 Raking working width 4 m 13 2 5 m 16 5 4 5 m 14 9 5 5 m 18 Working speed 22 kmh 14 mph 22 kmh 14 mph 22 k...

Page 9: ...onents are checked before being shipped by the manufacturer Upon receipt of the machine check that the crates are in good condition and that the contents have not been damaged during transport If there is any damage and or irregularities notify your dealer immediately Note the packing materials consist of wood plastic film cardboard and steel supports and must be disposed in accordance with your l...

Page 10: ...33 Box B shows handles spring pins split pins etc that will be identified by the diameter of the shank and the length thus in this case ø8 x 50 ø0 12 x 1 97 Box C shows shims bushings spacers and washers in general that will be identified by the inside diameter the outside diameter and the length and or the thickness for washers thus in this case ø18 ø35 x 30 ø0 71 ø1 38 x 1 18 or for washers ø18 ...

Page 11: ...structions Examples of general measurements for identifying accessories for assembly according to type For tightening torques see the table below the class of the material is normally stamped on the head of the bolts ...

Page 12: ... for the job Only authorized persons should be in the assembly area Always use great caution because the assembly steps are dangerous 1 DANGER Place the section 1 on the supports A Attach section 1 to section 2 TR 7 9 or 3 TR 6 8 using bolts 4 and nuts 5 Place the section 2 or 3 on support A In this step you will use Item 4 8 bolts M16x45 0 63 x1 77 Item 5 8 nuts M16 0 63 ...

Page 13: ...tach the brake plate 9 over flange 7 inserting the brake plate pins F into the holes in the plate with bolt 8 and into holes E in the sections Place the spring 10 and washer 11 over the plate with bolt 8 and put nut 12 on the bolt Note the more spring 10 is compressed by tightening nut 12 the more the turning of the wheel is braked therefore check that it is adjusted properly when the machine is t...

Page 14: ...nd bulky First of all make sure that the manufacturer has installed the rubber bumper B on support 1 Support 1 must be positioned between the retainers A Attach the support 1 to sections by means of the counterplate 2 bolts 3 and nuts 4 In this step you will use Item 6 12 bolts M14x140 0 55 x5 51 Item 7 12 nuts M14 0 55 ...

Page 15: ... 5 shims 4 bolt 6 washers 7 8 and nut 9 In this step you will use Item 1 2 nylon bushings ø75 85x30 ø2 95 3 35 x1 18 Item 3 1 grease nipple M8 0 31 Item 4 2 shims ø75 100x1 ø2 95 3 94 x0 04 Item 5 1 pin ø 75x115 2 95 x 4 53 Item 6 1 bolt M24x165 0 94 x6 5 Item 7 1 washer ø25 64x10 ø1 2 52 x0 4 Item 8 1 washer ø25 90x10 ø1 3 54 x0 4 Item 9 1 nut M24 0 94 ...

Page 16: ...the plate with bolt 6 and into holes E in the support Place the spring 8 and washer 9 over the plate with bolt 6 and put nut 10 on the bolt Note the more spring 8 is compressed by tightening nut 10 the more the turning of the wheel is braked therefore check that it is adjusted properly when the machine is to be operated Attach the grease nipple 11 to the proper seat In this step you will use Item ...

Page 17: ...lled following the same procedure as that for the standard hitch 12 In this step you will use Item 1 2 bushings ø35 39x30 1 38 1 54 x1 18 Item 3 1 pin ø35x184 1 38 x7 24 Item 4 1 washer ø23 50x4 0 91 1 97 x0 16 Item 5 1 nut M22 0 87 Item 7 1 pin ø15x78 ø0 59x3 07 Item 8 1 clip ø3 ø0 12 Item 10 1 bolt M12x25 0 47 x1 Item 11 1washer ø12 40x4 0 47 1 57x0 16 Item 13 1 bolt M20x140 0 78 x5 51 Item 14 1...

Page 18: ...18 7 DANGER For TR 8 9 only Attach the section 1 to section A using screws 2 and nuts 3 In this step you will use Item 4 6 bolts M16x45 0 63 x1 77 Item 5 6 nuts M16 0 63 ...

Page 19: ... nuts 4 and to seat C with pins 5 washers 3 and nuts 4 In this step you will use Item 2 3 pins ø25x58 ø1 x2 28 Item 3 4 washers ø23 50x4 ø0 91 1 97 x0 16 Item 4 4 nuts M22 0 87 Item 5 1 pin ø25x116 ø1 x4 57 9 You have now reached this stage of the assembly The machine rests on its wheels and thus has good stability However continue to use great caution during the rest of the assembly so as to work...

Page 20: ...20 ...

Page 21: ... must be put on the pipes at the positions shown 205 mm 8 1 from bracket A Join pipe 1 to pin D using bolt 8 and nut 9 Join pipe 2 to pin D using bolt 8 and nut 9 Join pipe 3 to pipe 2 using pin 6 bolts 8 and nuts 9 Join pipe 4 to pipe 3 using pin 6 bolts 8 and nuts 9 At this point fasten the bushings with chain 5 to the pipes 1 2 3 4 at the position indicated using bolts 7 In this step you will u...

Page 22: ...22 ...

Page 23: ... must be put on the pipes at the positions shown 205 mm 8 1 from bracket A Join pipe 1 to pin D using bolt 8 and nut 9 Join pipe 2 to pin D using bolt 8 and nut 9 Join pipe 3 to pipe 2 using pin 6 bolts 8 and nuts 9 Join pipe 4 to pipe 3 using pin 6 bolts 8 and nuts 9 At this point fasten the bushings with chain 5 to the pipes 1 2 3 4 at the position indicated using bolts 7 In this step you will u...

Page 24: ...24 ...

Page 25: ...hose 10 to cylinder check valves D using washers 5 and screw 9 Note before fully fastening hoses 7 8 10 make sure that the line of each hose from one end to the other is not twisted and or does not have sharp bends or kinks that cause it to be crushed or to have an unpleasant appearance Hoses 7 8 10 will also be in the following steps In this step you will use Item 3 2 bolts M6x140 0 47 x5 51 Item...

Page 26: ...26 ...

Page 27: ...d the cylinder check valves D Connect the hose 11 to the cylinder check valves D using washers 5 and screw 9 Connect the washers 15 and the quick release couplings 16 to the male ends of hoses 1 2 7 Note before fully fastening hoses 1 2 4 7 8 10 11 make sure that the line of each hose from one end to the other is not twisted and or does not have sharp bends or kinks that cause it to be crushed or ...

Page 28: ...28 ...

Page 29: ... collars 12 plate 13 and screw 14 Fasten the hoses 2 10 11 using hose collars 12 plate 13 and screw 14 In this step you will use Item 1 2 7 10 11 see preceding step Item 12 16 hose collars ø16 0 63 Item 13 4 plate Item 14 4 screw M8x35 0 31 x 1 38 ...

Page 30: ...30 ...

Page 31: ...ngs A on all the sections Attach the rake wheels 6 to the arms 7 using the bolts 8 washers 9 and nuts 10 In this step you will use Item 1 12 14 16 18 nylon bushings ø35 42x26 ø1 38 1 65 x1 Item 4 6 7 8 9 washers ø35 50x5 ø1 38 1 97 x0 19 Item 5 6 7 8 9 spring pins ø8x50 ø0 31 x 1 97 Item 6 6 7 8 9 grease nipples M6x45 0 23 x45 Item 8 36 42 48 54 bolts M10x25 0 39 x1 Item 9 36 42 48 54 split washer...

Page 32: ...32 ...

Page 33: ... counting from that screwed onto the rake wheel lifting pipes to hook X on spring 1 Hook the last link V of chain K onto U bolt 4 then hook the 24th link of chain K the 6th from the end again by means of U bolt 4 to hole J in the lever of arms 2 3 That described is the standard assembly of chain K to spring 1 For working adjustments see machine use In this step you will use Item 1 6 7 8 9 springs ...

Page 34: ...34 5 MAINTENANCE POINTS AND INSTRUCTIONS ...

Page 35: ...uring the winter brush the cylinder shafts with grease When possible keep the cylinders closed so that a minimum amount of shaft is outside the cylinder barrel B The wheels must pirouette freely but without becoming uncontrollable Check the wear of the disks each season To adjust the brake see machine use C Check the tire pressure each time the machine is used especially after long periods of inac...

Page 36: ...36 6 ADJUSTMENT PREPARATION AND USE a ATTACHING THE MACHINE TO THE TRACTOR ...

Page 37: ...u can hitch it to the tractor If instead the hitch 1 is inclined too much upward E or downward F see Box A it must be brought back into a horizontal position To do this see Box B you must unscrew nut 7 remove washers 8 9 and bolt 10 Now rotate the hitch 1 and bring it to the hole H among the five holes available on the drawbar that allows it to be fastened in a roughly horizontal position If it is...

Page 38: ...38 b PREPARING THE MACHINE FOR FUNCTIONAL TESTS ...

Page 39: ...irst starting which must be done following the procedures described herein Make sure that there are no persons within the operating range of the machine then move lever 9 to send oil to cylinders 7 which will start to shorten or extend opening the wing of the machine Once they are completely closed or opened reverse the flow of the oil and have them return to the starting point Do at least eight t...

Page 40: ...40 c PREPARING THE MACHINE FOR TRANSPORT ...

Page 41: ...draulic system to send oil into the circuit so that cylinder 11 is also fully extended and thus brings wheel 10 connected to it into parallel with drawbar 16 If it is not possible to reach this condition check the assembly of the various components check that there is enough oil in the tractor that there are no leaks in the hydraulic circuit and no malfunctioning of the flow divider and or the che...

Page 42: ...m the bottom to the top and vice versa If the shape of the field forces you to work across the incline strictly follow the instructions supplied in the tractor user s manual regarding the maximum incline on the two sides on which it is possible to work Always reduce the speed when working on terrains that are inclined rough wet grassy rocky etc If for any reason you must stop choose a suitable pos...

Page 43: ...adjust their position following the trajectory determined by the tractor The working width can be controlled and changed from the tractor at any time Each operator establishes the correct width according to their needs and the forage conditions For the various working widths see page 8 Then using the tractor hydraulic system 1 release the oil from cylinder 8 so that it retracts and consequently br...

Page 44: ...44 b How to work ...

Page 45: ... of chain 10 connected to spring 11 to the link before it thus with chain 10 shorter it puts spring 11 under greater tension lightening the rake wheels 9 If you find that the rake wheels 9 are light i e they leave hay behind move link P to the next one thus chain 10 is longer and spring 11 is under less tension making the rake wheels 9 heavier see Box C Warning Use great caution when working downh...

Page 46: ...pair area LAYING UP FOR LONG PERIODS At the end of the season when the machine is laid up until the next season or when it will not be used for a fairly long period of time it is recommended that the following be done Thoroughly clean and dry the machine Check it carefully and replace any damaged or worn parts Check and thoroughly tighten all screws and bolts where necessary Lubricate and or sprea...

Page 47: ...achine consists mainly of ferrous material which must be disposed of according to the regulations in force in the country concerned The plastic and or rubber parts must be disposed of according to the regulations in force in the country concerned There is also a small amount of residual grease and oil which must be disposed of according to the regulations in force in the country concerned Do not r...

Page 48: ...48 Zona Industriale Viale Grecia 8 06018 TRESTINA Perugia ITALY Tel 39 075 8540021 Telefax 39 075 8540523 e mail sitrex sitrex it www sitrex com ...

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