Sime MURELLE REVOLUTION 30 User, Installation And Servicing Instructions Download Page 17

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DESCRIPTION OF THE APPLIANCE

TABLE OF CONTENTS

4 DESCRIPTION OF THE APPLIANCE

4.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 Operation summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2.1 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2.2 Domestic Hot Water (DHW) . . . . . . . . . . . . . 18

4.3 Check and safety devices . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4.1 Technical data plates . . . . . . . . . . . . . . . . . . 20

4.5 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.6 Technical features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.6.1 Boiler (gas side) . . . . . . . . . . . . . . . . . . . . . . 23

4.6.2 Heat pump. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.7 Main water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.8 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.9 Expansion vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.10 Circulation pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.11 Boiler control panel (gas side) . . . . . . . . . . . . . . . . . . . . 27

4.12 Heat pump control panel (local). . . . . . . . . . . . . . . . . . . 28

4.13 Main control panel (remote). . . . . . . . . . . . . . . . . . . . . . 28

4.13.1 Using the buttons . . . . . . . . . . . . . . . . . . . . . 29

4.14 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.14.1 Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.14.2 Heat pump. . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.14.3 Interconnecting the appliance, outdoor probe

and main control panel (remote). . . . . . . . . 32

Summary of Contents for MURELLE REVOLUTION 30

Page 1: ...OF THE BENCHMARK SECTION PLEASE READ THE IMPORTANT NOTICE WITHIN THIS GUIDE REGARDING YOUR BOILER WARRANTY Cod 6316191 08 2013 BRAVA DGT HE 25 30 35 199838 INSTALLATION AND SERVICING INSTRUCTIONS ENSU...

Page 2: ...Use a suitable container to catch any water that escape when removing the protective caps from the connections All descriptions and illustrations provided in this manual have been carefully prepared...

Page 3: ...3...

Page 4: ...hat the installer has fully completed the Benchmark Checklist in the use and maintenance section of the installation instructions supplied with the product and that you have signed it to say that you...

Page 5: ...time the following opera tions must be carried out set the main isolation switch to OFF close the gas and water valves for the water heating system To ensure continued efficient opera tion of the appl...

Page 6: ...vices without authorization and in structions from the manufacturer Do not block the condensate drain d DO NOT Do not pull detach or twist the electri cal cables coming out of the appliance even if th...

Page 7: ...t in injury of a general nature or may dam age or cause the appliance to malfunction these actions therefore require particular caution and ad equate preparation f ELECTRICAL HAZARD To indicate action...

Page 8: ...8...

Page 9: ...ING ON 0800 408 5500 OR ALTERNATIVELY WWW GASSAFEREGISTER CO UK 1 USING THE BOILER MURELLE REVOLUTION 30 10 1 1 Main control panel remote 10 1 1 1 Using the buttons 10 1 2 Start up 11 1 2 1 Preliminar...

Page 10: ...panel with a RS485 polarised ModBus two wire line It is equipped with a volt free input for remote control where relevant GSM Dialler WiFi 1 3 Gi 20 Set 2014 Zona 10 30 Menu Modo Modo Inverno Progr au...

Page 11: ...the main screen Esc Back Winter Off Summer Hotwater MAN 40 C Heating MAN 20 0 C Holidayfunction OFF Fig 6 1 2 Start up 1 2 1 Preliminary checks a WARNING Should it be necessary to access the areas in...

Page 12: ...pressure the row does not need to be selected by turning the encoder open one or more of the hot water valves and check that the ap pliance starts up Esc Back Winter Off Summer Hotwater MAN 40 C Heati...

Page 13: ...ONDAY Fig 18 turn the encoder to select the Single days or the Group of days press the click encoder to confirm the required selection and access the first Adjustable time 1 HEATING TIME PROGRAM 0 2 4...

Page 14: ...been made NOTE The user must work in a CIRCULAR manner meaning ALWAYS MOVING FORWARDS even if a mistake is made When all modifications have been made press the Confirm button to go back to Holiday fu...

Page 15: ...l temporary Cancel Confirm 21 3 Fig 29 1 4 Navigating using the MODE button click To select rows or modify values To confirm the selections or modifications Modo Inverno Progr automatico Set 18 0 Cfin...

Page 16: ...rforming any maintenance put on protec tive gloves 2 2 1 Cleaning the case When cleaning the cladding use a cloth dampened with soap and water or alcohol for stubborn marks d DO NOT Do not use abrasiv...

Page 17: ...20 4 5 Structure 21 4 6 Technical features 23 4 6 1 Boiler gas side 23 4 6 2 Heat pump 24 4 7 Main water circuit 25 4 8 Sensors 26 4 9 Expansion vessel 26 4 10 Circulation pump 26 4 11 Boiler control...

Page 18: ...e function which is activated automatically if the temperature of the water inside the boiler falls below the value set under PAR 10 and if the outdoor temperature falls below the value set under PAR...

Page 19: ...user of the energy savings and reduced environmental pollution of the packet 3 Heat pump technical data plate this is located inside the front panel of the boiler and provides the technical specifica...

Page 20: ...CONTENT GAS CHANGE BOX TO BE MARKED IF THE GAS IS CHANGED Modello Matricola MURELLE REVOLUTION SM16021614019 Alimentaz Principale Frequenza 230V 50 Hz Potenza Max W Corr Max A 1650 6 8 Refrigerante C...

Page 21: ...afety thermostat TS 12 Delivery sensor SM 13 Fan 14 Condensate siphon 15 Diverter valve 16 System filling unit 17 Domestic hot water sensor SS 18 Boiler control panel gas side 19 Domestic hot water he...

Page 22: ...valve outlet 3 Liquid level indicator 4 Boiler drain 5 Thermostatic expansion valve 6 HP by pass solenoid valve 7 HP high pressure switch 8 HP high pressure switch W4 Boiler connector gas side Main co...

Page 23: ...ecific D H W flow rate t 30 C EN 13203 l min 12 9 Continuous D H W flow rate t 25 C t 35 C l min 16 1 11 5 Minimum D H W flow rate l min 2 Max PMW Min Pressure bar 7 0 5 kPa 700 50 ENERGY PERFORMANCE...

Page 24: ...7 kW kg 15 C 1013 mbar 4 6 2 Heat pump DESCRIPTION Murelle Revolution 30 Model HYSIMO104M HEATING PERFORMANCE Heating water maximum temperature C 50 Heating water maximum pressure DHWMP bar 3 Seasonal...

Page 25: ...siphon outlet 10 Gas valve 11 Domestic hot water flow meter 12 Domestic hot water filter 13 Gas boiler outlet 14 System relief valve 15 Pump 16 Automatic bleed valve 17 Pressure transducer 18 System e...

Page 26: ...ics Description U M Murelle Revolu tion 30 Total capacity l 9 0 Prefilling pressure kPa 100 bar 1 0 Useful capacity l 5 0 Maximum system content l 124 Conditions of Average maximum temperature of the...

Page 27: ...ton c Programming connector cover plug NOTE pressing any one of these buttons for more than 30 sec onds generates a fault on the display without preventing boiler operation The warning disappears when...

Page 28: ...cribed in detail in the relevant sections It communicates with the boiler control panel with an unpolarised bus line and OpenTherm protocol and with the heat pump control panel with a RS485 polarised...

Page 29: ...r mode the DHW can be adjusted in relation to the heating and the Holiday function Esc Back GENERALSETTINGS INFORMATION TECHNICAL MENU Esc Back GENERALSETTINGS INFORMATION TECHNICAL MENU Fig 42 If pre...

Page 30: ...LUE BLACK GREEN RED BLUE BROWN EAR SR BLACK BLACK TA2 RED ORANGE GREEN TPA 5V GND OUT RED BLACK TA TASESE OT L Live N Neutral VD Diverter valve PI Pump SR Return Sensor SR SE External sensor SS Domest...

Page 31: ...N3 IN4 IN5 IN6 12V GND W5 BROWN BLUE BROWN BLUE YELLOW GREEN BROWN BLUE YELLOW GREEN SRI BY PASS SCV V1 COMP COND 24V REG IG POC SMI P1 P2 F2 F1 V1 Heat pump fan BY PASS By pass solenoid valve FCP Fan...

Page 32: ...Installer must Connect the boiler to a 230v 50Hz single phase power supply through a fused mains switch with at least 3mm spacing between contacts fused at 3amps which ensures complete cut off in ove...

Page 33: ...33...

Page 34: ...tions by competent persons and that it meets the require ments of the appropriate Building Regulations The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and shoul...

Page 35: ...tion heat pump 41 5 12 4 Holes for air inlet outlet 42 5 12 5 Fitting the air ducts 42 5 12 6 Smoke outlet 80 mm 43 5 13 Mounting the main control panel remote 43 5 14 Electrical connections and Exter...

Page 36: ...External sensor Main control panel remote Connection pack Boiler and heat pump energy labels Anti vibration and spacer panels Paper template for boiler installation d DO NOT Do not leave packaging ma...

Page 37: ...lation or installation of a re placement appliance The boiler must be installed in a fixed location and only by spe cialized and qualified person in compliance with all instructions contained in this...

Page 38: ...lure to flush and add inhibitor to the system may invalidate the appliance warranty Artificially softened water must not be used to fill the heating system Naturally soft water areas can corrode alumi...

Page 39: ...full compliance of the National or Local regulations in force Before commissioning the appliance fill the siphon with water 5 11 Gas supply Murelle Revolution 30 boilers leave the factory prearranged...

Page 40: ...uisance should be avoided 75 mm 200 mm 75 mm 300 mm 1 200 mm 600 mm 300 mm 600 mm 1 200 mm 300 mm 3 in 8 in 3 in 12 in 48 in 24 in 300 mm 12 in 12 in 24 in 48 in 300 mm 12 in 1 500 mm 300 mm 300 mm 60...

Page 41: ...e condensate mechanical stress and are air tight is compulsory Outlet ducts which are not isolated are a risk of danger 5 12 3 Coaxial ducts 160 200 mm for air inlet outlet combustion heat pump Coaxia...

Page 42: ...fore important to check that it does not hit people or objects below as it falls To avoid damaging the external plastering as far as possible take extra care in the final stages of making the hole m C...

Page 43: ...Roof outlet terminal 8091204 0 15 Example calculation of the load loss of a smoke outlet for a Murelle Revolution 30 boiler installation permitted since the total of the load loss of the ac cessories...

Page 44: ...he wired power cable supplied with the boiler to the 230V 50Hz mains connecting the outdoor probe supplied with the appliance to the specific connector on the boiler connecting the specific connector...

Page 45: ...s the Menu button to view the Menu selection screen turn the encoder to select the TECHNICAL menu Esc Back GENERALSETTINGS INFORMATION TECHNICAL MENU Fig 72 press the click encoder to access the modif...

Page 46: ...figuration operate the main control panel as described below From the Main screen Thu 18 Set 2014 Zone 10 30 Menu Mode Off Fig 79 press the Mode button to access the Function mode select screen turn t...

Page 47: ...ES Ext probe modul YES Weather comp curve 4 0 Fig 88 press and turn the encoder to change the settings as specified below Req from ext TA YES Req with room probe NO Mod with room probe NO Mod with ext...

Page 48: ...seconds the main display will show on the Main control panel and the pressure level in the system during refilling can be displayed Thu 18 Set 2014 Zone 10 30 Menu Mode Off ON 1 1 bar Fig 93 Press th...

Page 49: ...ing valve check that there is no air in the system by bleeding all the radiators and the circuit on the high points of the system 4 Fig 97 NOTE to completely remove all air from the system it is rec o...

Page 50: ...the display Thu 18 Set 2014 Zone 10 30 Menu Mode Off ON 1 1 bar Fig 99 press the Mode button to access the Function mode select screen turn the encoder to select a mode e g Summer press the click enco...

Page 51: ...ted press the button Y once for at least 1 second to select WINTER mode n The value of the heating water temper ature detected at that moment will appear on the display operate the heating controls an...

Page 52: ...ore normal operating conditions if the fault is transient eliminate the cause of the fault if the fault causes a block remove the cause of the fault and then press the Reset button If there is no wate...

Page 53: ...et max flow 80 C HEATING TIME PROGRAM Day s MONDAY 0 2 4 6 8 10 12 14 16 18 20 22 24 ______________________________ HOLIDAY SCHEDULE DAY MONTH YEAR Hour Start 01 01 2014 07 00 Stop 08 01 2014 07 00 En...

Page 54: ...sub menu and select the modifiable area GENERAL SETTINGS Esc Back Language ENG Dateandtime Visualization Factorysettings Fig 115 turn the encoder and modify the Data value in the permitted field e g...

Page 55: ...ationshavebeenmade pressthe Confirm button to go back to the initial submenu Date and time NOTE The user must work in a CIRCULAR manner meaning ALWAYS MOVING FORWARDS even if a mistake is made turn th...

Page 56: ...Back button to go back to the submenus turn the encoder to select another submenu Esc Back INFORMATION Boiler Heat pump Hot water Solar thermal Firmware version 102 Fig 128 press the click encoder to...

Page 57: ...e selected submenu and access the modifiable parameters area m CAUTION When the submenu Boiler parameters is selected the following screen appears when the click encod er is pressed ENTER ACCESS CODE...

Page 58: ...eferences follow the procedure described in the section TECHNICAL menu up to accessing the submenus turn the encoder to select the Technical Assistance Centre submenu TECHNICAL Esc Back State hybrid o...

Page 59: ...Lighting display 34 Lighting knob ON MENU MENU GENERAL SETTINGS INFORMATION TECHNICAL GENERAL SETTINGS Language Date and time Visualization Factory settings ZONE HEATING Room set 20 0 C Heating set 0...

Page 60: ...below can be found in the submenu HP Boiler adjustment parameters Type No Description Range U M Step Default P 110 T ON heating request 0 10 C 1 1 P 120 T OFF heating request 0 10 C 1 4 P 130 Outdoor...

Page 61: ...n commands have been com pleted press the Esc button to go back to the Main screen Thu 18 Set 2014 Zone 10 30 Menu Mode Off Fig 153 Type No Description Range U M Step Default CONFIGURATION PAR 01 Inde...

Page 62: ...nagement 0 PAR 25 Auxiliary TA function 0 according to TA 1 TA Antifreeze 2 domestic hot water disabled 1 0 PAR 26 Zone Valve Pump Relaunch Delay 0 99 Min 1 1 PAR 28 DHW activation delay with solar po...

Page 63: ...ate level fault ALL 28 Maximum number of consecutive resets 6 ALL 30 Return sensor SR fault ALL 37 Fault due to low network voltage ALL 40 Incorrect supply frequency detected ALL 41 Flame loss more th...

Page 64: ...AUX auxiliary sensor 9 99 C 1 PAR 06 Actual heating SET temperature Par 13 Par 14 C 1 PAR 07 Power level 0 99 1 PAR 08 DHW Flow rate 0 99 l min 0 1 PAR 09 Water pressure transducer reading 0 99 bar 0...

Page 65: ...5 upwards a but keeping it in the side guides 6 to the end of travel bring it forwards and down b until it is horizontal a b 6 5 4 Fig 157 isolate the gas cock loosen the screw of the mains pressure...

Page 66: ...e and ensuring that the temperature is stable To activate the function select parameter PAR 22 see Parameter setting and dis play and set it to value 1 exit parameter settings and press button for app...

Page 67: ...building reg ulations and I E E wiring regulations Make sure that the system components and pipes are not hot risk of burning a WARNING Before carrying out any interventions described isolate the pow...

Page 68: ...it 16 15 14 14 Fig 165 m CAUTION Work carefully when removing the assembly 16 to pre vent any damage occurring to the internal insulation of the combustion chamber and the door seal 7 3 2 Cleaning th...

Page 69: ...7 3 6 Cleaning the heat pump The only maintenance work required on the heat pump is cleaning of the evaporator with a suitable tool a form of brush 7 4 Checks 7 4 1 Checking the flue Check that the c...

Page 70: ...iary sensor fault Check PAR 02 hydraulic con figuration Check the electrical connection Type No Fault Solution ALL 11 Gas valve modula tor disconnected Check the electrical connection ALL 12 Incorrect...

Page 71: ...urner ALL 98 SW error board start up Contact the Technical Assis tance Centre ALL 99 General board error Contact the Technical Assis tance Centre Frequent relief valve intervention Check circuit press...

Page 72: ...e 10 Open the gas mains and check the seal of the joints Then shut off the gas supply 11 Check the water characteristics then fill to 1 1 2 bar pressure 12 De aerate the systems COMMISSIONING N Descri...

Page 73: ...ult of mathematical expression 294 11 Pnominal III Result of mathematical expression 115 11 Pnominal IV Energy efficiency of combi boiler for DHW D H W load profile declared Solar energy contribution...

Page 74: ...rate m hr OR ft hr r a b m e t a r m u m i x a m t a e r u s s e r p g n i t a r e p o r e n r u B OR r a b m e t a r m u m i x a m t a e r u s s e r p t e l n i s a G Cold water inlet temperature C...

Page 75: ...Record At max rate CO ppm AND CO At min rate Where Possible CO ppm AND CO Comments Signature SERVICE 04 Date Engineer name Company name Telephone No Gas safe register No Record At max rate CO ppm AND...

Page 76: ...76 10 EXPLODED VIEWS...

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Page 82: ...Main exchanger body x 61 8076115 Burner gasket kit x 62 6174828 Gasket for burner flange x 63 6278813 Air gas hose lower side x Pos Code Description Murelle Revolution 30 64 6174809 Gasket for ignitio...

Page 83: ...PDC receiver x 158 6247720 Funnel water trap x 159 6326888 PDC capacitor x 160 6326889 PDC sight glass x 161 6326890 PDC liquid filter x 162 6326891 PDC coat insulating x 163 6087561 Antivibration co...

Page 84: ...ork must be a minimum of 19mm ID typically 22mm OD plastic pipe or as per manufacturer s instructions and this should fall a minimum of 45mm per metre away from the boiler taking the shortest practica...

Page 85: ...ir break is required Key 1 Boiler 2 Visible air break 3 75 mm trap 4 Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler 5 S...

Page 86: ...nimum condensate seal of 75 mm incorporated into the boiler In this case the 100 mm is measured to the trap in the boiler 5 Sink basin bath or shower 6 Open end of condensate discharge pipe direct int...

Page 87: ...er level end cut at 45 Note the maximum external condensate discharge length is 3 metres 6 Minimum internal diameter 19 mm 7 Pipe size transition 8 Minimum internal diameter 30 mm 9 Water weather proo...

Page 88: ...used External waste pipes from kitchens utility rooms or bathrooms such as sink basin and bath or shower waste outlets should be insulated with waterproof UV resistant class 0 material terminated bel...

Page 89: ...4 5 75mm sink waste trap 2 5 4 3 Key 1 Boiler 2 Visible air break at plug hole 3 75 mm sink basin bath or shower waste trap 4 Sink basin bath or shower with 5 Open end of condensate discharge pipe di...

Page 90: ...ons should be followed The condensate pipe should be run internally as far as possible before going externally and the pipe diameter should be increased to a minimum of 30mm ID typically 32mm OD befor...

Page 91: ...of 75mm incorporated into the boiler 5 Soil and vent stack 6 Invert 7 450mm minimum upto three storeys 8 Minimum internal diameter 19 mm 9 Pipe size transition point 10 Minimum internal diameter 30mm...

Page 92: ...ub zero temperatures i e 15 C for 48 hours BS6798 refers to devices that gas BS6798 section 6 3 8 note 4 The boiler manufacturer s instructions will disposal of the condensate Additional Measures meas...

Page 93: ...wed Insulation Materials Insulation used for external condensate pipes sink or washing machine waste pipes should be of class O grade with an outer coating that is weather proof is recommended for 32m...

Page 94: ...ate discharge pipe from boiler 2 Pipe size transition point 3 Water weather proof insulation 4 43mm 90 male female bend 5 External rain water pipe into foul water 6 External air break 7 Air gap 8 9 Mi...

Page 95: ...14 or boiler installation manual for soakaway design requirements any above ground section of condensate discharge pipe should be run and insulated as described above Figure 7 following page shows a s...

Page 96: ...incorporated into the boiler refer to manufacturers instructions 5 External length of pipe 3 m maximum 6 Open end of condensate discharge pipe direct into gully 25 mm min below grating but above water...

Page 97: ...be run either above or below round level End cut at 45 3 Diameter 100 mm minimum plastic tube 4 Bottom of tube sealed 5 Limestone chippings 6 Two rows of three 12 mm holes at 25 mm centres 50 mm from...

Page 98: ...onnected to the boiler Is O2 less than or equal to 20 6 and CO2 less than 0 2 VERIFY FLUE INTEGRITY Analyser readings indicate that combustion products and inlet air must be mixing Further investigati...

Page 99: ...99...

Page 100: ...Sime Ltd 1a Blue Ridge Park Thunderhead Ridge Glasshoughton Castleford WF10 4UA Phone 0345 901 1114 Fax 0345 901 1115 www sime co uk Email enquiries sime co uk...

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