Silca Unocode 399 Plus Operating Manual Download Page 2 | Manualshive

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(c) 2010 SILCA S.p.A. - Vittorio Veneto

This manual is written by SILCA S.p.A.
All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying,
microfilm or other) without the written permission of SILCA S.p.A.

Edition: october 2010

Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy

IMPORTANT NOTE:

in compliance with current regulations relating to industrial property, we hereby state that the

trade-marks or trade names mentioned in our documentation are the exclusive property of authorized
manufacturers of locks and users.
Said trade-marks or trade names are nominated only for the purposes of information so that any lock for which our
keys are made can be rapidly identified.

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Summary of Contents for Unocode 399 Plus

Page 1: ...D437711XA vers 1 0 Operating manual GB...

Page 2: ...in Vittorio Veneto by SILCA S p A via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy IMPORTANT NOTE in compliance with current regulations relating to industrial property we hereby state that the trad...

Page 3: ...PAD AND FUNCTIONS 17 5 2 PRELIMINARY OPERATIONS 18 5 3 COPY BY DATA CARD 19 5 3 1 FAVOURITE DATA CARDS 24 5 3 2 ACCESSORY FUNCTIONS FOR COPY BY DATA CARD 25 5 4 SPECIAL CASES 31 5 4 1 CUTS NOT ALLOWED...

Page 4: ...ELECTRONIC CIRCUIT BOARD REPLACEMENT 68 7 7 KEYBOARD DISPLAY REPLACEMENT 69 7 8 ACCESS TO BACK COMPARTMENT 70 7 9 ACCESS TO BOTTOM COMPARTMENT 70 7 10 SENSOR REPLACEMENT 71 7 11 PHOTOCELL REPLACEMENT...

Page 5: ...relating to Machine description Chapter 1 Transport and installation Chapters 2 3 Regulation and use Chapters 4 5 6 Maintenance Chapters 7 8 9 TECHNICAL TERMS Common technical terms are used in this m...

Page 6: ...d for quick consultation INCORRECT USE Operator negligence resulting in improper use o f this machine or failure of the operator to observe the instructions written in this manual The manufacturer may...

Page 7: ...nglish Unocode 399 PLUS Copyright Silca 2010 3 Machine identification The machine is provided with an identification label which includes the machine s serial number fig 3 Fig 3 see chap 8 DISPOSING O...

Page 8: ...code directly by means of the machine keyboard linking to a PC and Silca software Fig 4 1 1 MAIN CHARACTERISTICS Movements Movement of the twoaxes X Y operates on ball screwsactivated bystep motors o...

Page 9: ...position and press START on the machine s keyboard Emergency stops The red emergency button N fig 5 page 6 placed on the right hand side of the machine is used to stop it immediately in the event of...

Page 10: ...Unocode 399 PLUS Operating manual English 6 Copyright Silca 2010 1 3 MAIN WORKING PARTS Fig 5 B C D E F H I P O Q S U V Q1 U1 T N R K J...

Page 11: ...button K START button L external START STOP connector L1 connector for unload sorter L2 serial receptacle for suction N emergency button O 3rd axis P IN OUT port Automatic feeder Q serial port Q1 USB...

Page 12: ...ents on 2 axes with ball screws activated by step motors on rectified roller guides Possibility to add a 3rd axis to activate the optional tilting and rotating clamps Clamp universal 4 sided clamp to...

Page 13: ...panner Z20 setting template tip stop bar D912423ZR 2 Amp fuse delayed D916658ZR Z3 template regulating key D900754ZR cutter release rod D901185ZR 4 Amp fuse rapid Z4 serial test connector D931082ZR 2...

Page 14: ...attached and a cardboard box as a cover a The machine is fixed to the base of the pallet with screwed down brackets that hold it firm into place This prevents the machine and its protective shield fr...

Page 15: ...n the feet 6 check the contents in the box that should comprise with the following 1 UNOCODE 399 PLUS key cutting machine 1 set of documents including an operating manual a spare parts list and a guar...

Page 16: ...ENVIRONMENTAL CONDITIONS To ensure that the best use is made of the key c utting machine it is important to place it in a well aired area which is not too damp The ideal conditions for the machine ar...

Page 17: ...ho has the following controls at his her disposal fig 5 page 6 master switch placed on the back of the machine key positioning clamp keyboard display emergency button 3 5 GRAPHICS There is a prohibiti...

Page 18: ...he keys placed on their back or profile sides fig 12 Keys with 1 or 2 cuts should be fitted mainly on the A and or B side of the clamp Fig 11 The side of the clamp on which to plac e the key is shown...

Page 19: ...ation of the clamp is sufficient gripping by the 2 jaws to turn it to the required side Alignment is automatic and guaranteed by the mobile pressure device D5 fig 14 Fig 14 Note before starting to cut...

Page 20: ...ome special keys with particular type cuts require different cutters To change the cutter see chapter 4 4 4 4 CHANGING THE CUTTER 1 raise the protective shield 2 remove the cutter protective shield i...

Page 21: ...LUS is used with a PC exclu de the manual mode pages when consulting the operator s handbook 5 1 ON BOARD KEYPAD AND FUNCTIONS Fig 19 MENU key views the list of main functions The MENU key is always a...

Page 22: ...TIONS menu chap 5 9 page 52 set the required measuring unit default is MILLIMETRES 5 When the machine is turned on the display shows the following screen The main screen will show Main functions Name...

Page 23: ...rds are found in Silca paper catalogues Silca electronic catalogue Silca Key Programs SILCA data cards can be edited for certain parameters only Variations CANNOT BE SAVED in the machine memory The nu...

Page 24: ...customized by the u ser created with the CODEMAKER function on the machine see cap 5 6 page 36 From the init ial screen Copy by da ta card press F2 Enter the CODEMAKER data card number or press F3 to...

Page 25: ...r of keys with a dif ferent number of cuts If the key needs fewer cuts than thedots on display just enter the partial combination from left to right in the case of double asymmetrical cuts enter the c...

Page 26: ...e installed cutter is the right one e g U01W standard Cutters some data cards available in the machine memory require the use of tools different from the standard universal cutter U01W e g key FO21P T...

Page 27: ...PLUS Copyright Silca 2010 23 7 Press START TO CUT ON BOTH SIDES Turn the key and cut the second side if the key is symmetrical as in this case Press START 8 Press STOP and remove the key TO CUT ON ON...

Page 28: ...ard s SILCA USER or CODEMAKER data card s sav ed in the Favourites menu c hap 5 3 2 ACCESSORY FUNCTIONS FOR COPY BY DATA CARD page 25 From the i nitial screen Cop y b y data card press F4 to view the...

Page 29: ...s Press F2 to obtain negative values Press F3 to cancel the settings Y depth adjustment from 30 to 30 hundredths of a mm Y positive value raise the cuts Y negative value lower the cuts X space adjustm...

Page 30: ...ourites Menu a SILCA data card a USER data card a CODEMAKER data card From the keyboard digit a number from 1 to 0 to assign a p osition to the data ca rd to be saved If all th e numbers are take n re...

Page 31: ...data relating to the data card Press F 4 Press F 1 Press STOP to exit With the measuring un it set on millimetres the hi ghlighted measure ments are e xpressed in hundredths of a millimetre F1 F4 Key...

Page 32: ...the parameters Press F4 Press F2 ATTENTION not all SILCA data cards can be copied into CODEMAKER If there is no icon shown the data card in question cannot be copied due to non compatible data Press...

Page 33: ...y in to the lock prolonging the working life of the key VERTICAL Necessary for special keys with sm all bits Silca art FO19P FO21P where a special cutter is required When this cutting method is use d...

Page 34: ...Key Blank Measurement Function used to edit the key blank measurement The key blank figure in the database refers to a key produced by Silca Figura 27 1 Press F3 to vary the set measurement for the k...

Page 35: ...e message NON FEASIBLE COMBINA TION it can be seen that between the two deep cuts 8 and the constant angle 100 the intermediate cut 0 wou ld be removed This happens when the cutting angle N Normal is...

Page 36: ...providing the following information Machine serial No XXXXXXXXXXXXX Read the seri al number on the ID pla te located on the back of the key cutting machine or on the in itial display Machine ID XXXXX...

Page 37: ...en completed a sign will indicate that the cycle is finished Should a work queue be interrupted turn off the UNOCODE 399 PLUS When the machine is turned on again and the PC queue is called up the list...

Page 38: ...HOD set by Silca for the data card involved KEY BLANK MEASUREMENT Accessory Function Press F3 to alter the setting for the measurement of the key blank to be cut 3 Insert the key blank in the clamp on...

Page 39: ...35 5 Position the second side of the key to be cut 6 Press START the display will show When the secon d si de ha s been cut the display will show Press STOP to finish the job Press ENTER t o continue...

Page 40: ...y a SILCA data card F4 then F2 NOTE creating of new cards is allowed for two key types SINGLE side DOUBLE SYMMETRICAL side Creating new data Card Step 1 Assign a name descrip tion to th e new d ata ca...

Page 41: ...key stop to the centre of the first cut and press ENTER Enter the figure for flare related to the set cut and press ENTER Enter the figure for the cutting space from the centre of the first cut to the...

Page 42: ...1 4 CODEMAKER messages page 60 Delete Data Card This function is used to el iminate a data card previously created by CODEMAKER Select the data card and press F3 ATTENTION when a card is deleted the n...

Page 43: ...is used to copy an original SILCA data card and edit its parameters Press F4 then F2 Enter the number of the SILCA data card to be copied Press E NTER Follow the pr ocedure described in Create a new...

Page 44: ...w see events it may be necessary to re set one or all of the clamps and or cutters that the user has in possession This operation is semi automatic and requires close attention to the instructions lis...

Page 45: ...U01W stan dard pris matic cutter is installed ATTENTION if the original Silca U01W cutter is replaced with one that is NOT original or has been sharpened it will be necessary to repeat clamp calibrati...

Page 46: ...enu for the V100 standard clamp Note besides automatic gauging the operator can make manual adjustments by entering the values in the X and Y parameters ATTENTION such adjustments if necessary are to...

Page 47: ...ed with one that is NOT original or has been sharpened it will be necessary to repeat clamp calibration and also gauge all the optional cutters 5 7 3 CALIBRATE ADAPTERS From the Gauging menu press F3...

Page 48: ...B for the axis involved moves ATTENTION during this test function all end of run controls are disactivated avoid moving the carriage up against its mechanical stops 5 8 2 DIGITAL INLETS TEST Lift and...

Page 49: ...4 KEYPAD TEST Press all keys except STOP one at time and verify that for eve ry key pre ssed th e disp lay show s the same key circle d Press STOP at the e nd of the operation to quit the test Note if...

Page 50: ...ns and illustrations indicated below The table below indicates the situations where the Machine Zeroes function must be activated Fit the template Z1 in the place of the cutter to remove the cutte r r...

Page 51: ...e Fig 34 Lower the gauge and press ENTER to continue The display shows Read th e i nstructions on the di splay move the carriages ma nually so th at the Z20 template is taken into contact with the Z1...

Page 52: ...is one value or more on OFF The previous values remain valid already in the machine s memory ATTENTION if the STOP key is pressed the new settings will be lost If so only the previous setting values w...

Page 53: ...carriage fig 37 7 unscrew the 3 B5 fixing screws and remove the Y axis protective cover by pulling it in the direction shown in fig 38 8 plug the Y axis J1 cable 9 turn the machine on and carry on wit...

Page 54: ...sors Fig 38 Regulating the Y axis sensor raise the protective shield use the p rovided allen key to loosen the C1 grub scr ew manually rotate the C2 r od in b oth directions up until the changeover po...

Page 55: ...ig 41 C2 C1 Y axis sensor C2 bottomview ATTENTION if it is necessary to work close to this area with the machine turned on e g to regulate the X axis sensor take great care not to touch any components...

Page 56: ...Preferences Current language use the arrow key s rh lh to select the measuring unit required mm millimetres inches then press ENTER to confirm Measuring unit use the arrow key s rh lh to select the me...

Page 57: ...ween th e ke y blank shoulder and the beginning of the first cut fig 42 This function is extremely important with keys th at require cuts on both si des a s it ensures precise positioning on the key 2...

Page 58: ...uired then press ENTER to confirm Setup date and time use the up down arrow keysto enter the field to be edited and use the arrow key s rh lh to go to the ite m to be edited Edit with the numerical ke...

Page 59: ...n if necessary E g In thi s case a singl e protected card h as been previously enabled As explained on the display use the arrow keys up and down to select the enabled protected system Press F1 to mak...

Page 60: ...s not available in the machine s data base This cutter is not available in the machine s data base This adapter is not available in the machine s data base The entered data card number requires a type...

Page 61: ...message appears when axis clearance has not been successful Indicates that the adjustments inserted can only be applied to the two ca ses and not to Copy from original This message appears if you wis...

Page 62: ...n anomalous form has been revealed that cannot be reproduced with the cutters provided The Machine ID has notbeen set In such cases access cannot be gained to Protected Systems until the Machine ID is...

Page 63: ...has probably blown see chap 7 1 Trouble shooting page 63 Indicates a fault on the electronic control board This message appears when the machine detects an unexpected contact This message appears when...

Page 64: ...t flare is not within the limits The set combination of spaces and flares exceeds the maximum run allowed for the space axis Appears when the value of a set flare would overlay a previous flare Appear...

Page 65: ...type of stop set Appears when the key blank measurement is altered and the depths exceed such measurement The cut depth is not compatible with cutting edge of the cutter See operating manual The cut d...

Page 66: ...s where they accumulate during cutting operations under no circumstances must compressed air be used to clear the work zone of chippings as this will blow them onto the moving parts Never use oil base...

Page 67: ...th the safety microswitch fig 44 b the F1 fuse on the electronic control board is faulty c motor wire not properly attached to the connector d defective electronic control board e motor cut off WARNIN...

Page 68: ...e dis connect the J4 5 7 8 12 14 15 20 connectors one at a t ime and che ck each t ime whether the alarm disappears The display sho ws t he message DIGITAL OUTLET PROTECTION ALARM turn the machine off...

Page 69: ...ith a temperature of 10 to 40 C and relative humidity of approximately 60 The workbench must be clean free of foreign bodies and covered in shockproof material Do not use compressed air Do not work wi...

Page 70: ...ction of rotation is correct 7 using the provided belt tension plate and the W2 screw adjust the bel t s tension by turning the W2 screw 8 tighten the 4 W screws back into place securing the motor 9 r...

Page 71: ...g 48 4 fuses F1 F2 F3 e F4 F1 10 Amps delayed protects the cutter motor and its electronic controls 230V a c F2 6 3 Amps delayed protects the step motors and their electronic controls 32V d c F3 4 Amp...

Page 72: ...lectronic circuit board fig 50 Fig 50 4 take the electronic circuit board off by unscrewing the Y1 nuts off fig 51 5 mount the new electronic cir cuit board and re connect all cables all cable connect...

Page 73: ...ews W4 and r emove the support W3 3 remove the display s support by unscrewing the 2 B1 fixing screws fig 53 and fig 54 4 detach the flat cable and ground wire from the keyboard fig 55 5 unscrew the k...

Page 74: ...system s connector U2 fig 7 9 3 unscrew the 6 M1 scre ws that secu re the back panel fig 7 9 thus removing it Fig 56 7 9 ACCESS TO BOTTOM COMPARTMENT To gain access to the bottom compartment proceed a...

Page 75: ...connector from the electronic circuit board fig 58 4 loosen the L3 nut Unscrew the sensor from the plate and remove fig 59 5 remove the front cover on the X axis lower carriage by unscrewing the 3 B4...

Page 76: ...the cover in the direction shown in fig 5 disconnect the M3 sensor s connector fig 62 6 slightly loosen the M2 grub screw with the provided allen key 7 remove the faulty sensorand replace it with a n...

Page 77: ...ING THE Y AXIS PHOTOCELL 1 turn the machine off and unplug it from its power supply cable 2 disconnect the J1 Y axis cable from the carriage fig 65 3 remove the Y axis ca rriage cover by unscrewing th...

Page 78: ...ing care to push towards thepressure tab to remove from its shaped housing 4 Use the pliers with insulated tips to introduce the new battery inclining it and pushing against the tab to help it enter t...

Page 79: ...l machine program 1 replace the board with a new one if necessary 2 install on your personal computer the latest version received of the WinTransfer program 3 read the serial number on the data plate...

Page 80: ...on assigned to them by the cur rent EEC law The c ircumstances which transform metal res idue from solid urban waste into contaminated or toxic noxious waste are listed in the appendices to the curren...

Page 81: ...rried out by the manufacturer or recommended Silca Service Centres On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialized service cent...

Page 82: ......

Page 83: ...English UNOCODE 399 PLUS Copyright Silca 2010 Appendix I Appendix 1 ELECTRICAL DIAGRAMS The fo llowing p ages co ntain the electrical d iagrams for the U NOCODE 39 9 PLUS key cutting ma chine describe...

Page 84: ......

Page 85: ...Y BUTTON POUSSOIR DURGENCE PULSADOR DE EMERGEN CIA NOTSTOPT ASTE 230V 50Hz INTERRUT TORE FILTRO SWITCH FILTER INTERRUP TEUR FILTRE INTERRUP TOR FILTRO SCHALTER FILTER F 4A L GND N 1 24 Vac VENTILATO R...

Page 86: ...R X 1 GI 1 NE MA 3 BLACK WHITE ROJO WEISS PP AZUL MARRONE SENSEUR X SENSORE X DETECTOR X 3 B A 4 ROSSO RO RED 4 2 AZ 24V NE 1 12V NOIR BIANCO BLANCO ANARANJADO ARANCIO M AZ JA1 SENSOR X 3 2 JA1 INFX G...

Page 87: ...INSY 2 GI JAUNE 5 JA3 3 12V BLACK 7 GREEN 24V VE BLANCO BLACK GRAU 4 J8 MA 1 VE VERDE 2 OUT INS AXE B BRUN 1 9 VE 5 CELLULE PHOTOELECTRIQUE AXE Y 3 J12 MA BRAUN 12V 11 INSB RO 4 2 J18 GND ROSSO AZ 3...

Page 88: ...IN 8 14 IN AUX 1 25 OUT 0 20 14 SENSORE C 10 12 SENSORE B 14 IN 1 23 OUT 0 4 IN6 6 IN 7 8 IN 3 4 10 ELETTROVALVOLA 2 1 13 1 16 SENSORE B OUT 2 22 8 2 24 4 ELETTROVALVOLA 2 6 ELETTROVALVOLA 4 9 GND 21...

Page 89: ...Operating manual English UNOCODE 399 PLUS Copyright Silca 2010 Appendix VII SCHEDA RSR232 USB FICHE RSR232 USB J2 CARD RSR232 USB FICHA RSR232 USB J3 KARTE RSR232 USB 1 20 20 1...

Page 90: ...ON 1 GND 9 ELECTROVALVULA ASPIRADOR 15 ELECTROVENTIL SPANEABSAUGANLAGE 9 ELECTRIC CONTACT INPKEY GND MICROSWITCH SHIELD GND J20 10 MICROINTERRUTTORE CARTER NE 24V 1 5A J14 CONTACT ELECTRIQUE MICROINTE...

Page 91: ...PLATE CYLINDER SOLENOID VALVE GAUGE OPEN CLOSE SOLENOID VALVE 1 2 3 4 5 RED BLACK BLACK RED RED BLACK BROWN BLACK BLUE BLACK RED RED BLACK 3 OUT 2 4 1 GND SENSORE X SENSOR X SENSEUR X DETECTOR X SENSO...

Page 92: ...t Silca 201 0 PENUMATIC DIAGRAMS MARCA CAVO 5 4 PNEUMATIC DIAGRAM AUTOMATIC FEEDER UNOCODE 399 PLUS Air inlet 4 2 Gauge 3 2 4 8 3 4 Clamps sensors 4 3 2 5 1 Key guide plate Ejector 2 1 3 4 3 14 Key fe...

Page 93: ...ting manual English UNOCODE 399 PLUS Copyright Silca 2010 Appendix XI at 5 6 atm Air inlet CLOSED OPEN CLAMP PNEUMATIC DIAGRAM AIR INLET KEY SORTER PNEUMATIC DIAGRAM at 5 6 atm Aitr inlet 1 14 4 3 5 2...

Page 94: ...Operating manual English UNOCODE 399 PLUS Appendix XII Copyright Silca 201 0...

Page 95: ...pean Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 12100 1 EN 12100 2 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55022 EN 55...

Page 96: ...2 22404705 gam intouch com Finland Hardware Group Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 358 9 2962186 asiakaspalvelu hgf fi France SILCA S A S 12 Rue de Rouen B P 37 Z I...

Page 97: ...kiy Moscow 119021 7 495 7083440 7 495 7083292 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 7 812 2523885 peterkey peterkey ru Saudi Arabia Fahd Omar Bamashmous...

Page 98: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group...

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