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iQPC912

®

VSK US 

Operator’s Manual

Please read the operator’s manual carefully and make sure 

you understand the instructions before using the machine.

Summary of Contents for iQPC912VSK

Page 1: ...iQPC912 VSK US Operator s Manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ...M iQPC912VSK 0M 1218 ...

Page 3: ...nd Care Starting And Stopping Starting The Machine Stopping The Machine Vacuum Only Laser Switch Transport And Storage Operating Basic Working Techniques General Maintenance Daily Maintenance Vacuum And Filter Maintence Cleaning The Filter Changing The Filter Replacing The Carbon Brushes Changing The Louvers Adjustments Adjusting The Top Slot Adjusting And Squaring The Rolling Table Adjusting The ...

Page 4: ...ry to the operator or damage to the surroundings if the instructions in the manual are not followed Used if there is a risk of damage to materials or the machine if the instructions in the manual are not followed NOTICE 1 1 performing any maintenance Do not expose to rain Never cut without using the blade guard Risk of injury due to accidental starting Do not use in an area where children may be p...

Page 5: ... OVERREACH Keep proper footing and balance at all times 10 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 11 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position 12 USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessori...

Page 6: ...edge about how to use the machine safely Supervisors and operators must have read and understood the Operator s Manual They must be aware of The machine s safety instructions The machine s range of applications and limitations How the machine is to be used and maintained Local regulations could restrict the use of this machine Find out what regulations are applicable where you work before you star...

Page 7: ...2 Inner Dust Guard 3 Blade Bolt 4 Blade Thrust Washer 5 Blade 6 Blade Guard 7 Filter Housing 8 Front Handle 9 Filter Cover 10 Decompression Valve 11 Starter Handle 12 Fuel Tank 13 Filter Spin Handle 14 Lower Dust Chamber 15 Door Latch 16 Door Pull Handle 3 1 1 2 3 4 5 6 7 8 9 13 14 15 10 11 12 16 ...

Page 8: ...lter Cover 3 Warning Label 4 Front Handle 5 Operating Procedure Label 6 Filter Housing 7 Beam Cover 8 Paver Skate 9 Belt Tensioner Screw 10 Dust Door 11 Dust Door Latch Tab 12 Beam Bolts 13 Engine Foot Support 14 Clutch Cover 15 Front Handle Brace 16 Rear Handle 3 2 1 2 3 13 6 7 16 4 5 15 14 12 11 10 8 9 ...

Page 9: ...n on off Switch 2 Fast Idle Lock 3 Serial Number Plate 4 Throttle Trigger Control 5 Throttle Lock Out 6 Choke Control Lever 7 5mm ball end driver 8 6 Hex T Handle 3mm 9 Combination T Spanner Tool 10 Small Screwdriver 11 Allen Wrench 4mm 12 Allen Wrench 5mm 3 2 12 11 10 9 8 7 1 5 4 6 2 3 ...

Page 10: ...cident does happen Listen out for warning signals or shouts when you are wearing hearing protection Always remove your hearing protection as soon as the motor stops Always use approved eye protection If you use a face shield then you must also wear approved protective goggles Approved protective goggles must comply with standard ANSI Z87 1 in the USA or EN 166 in EU countries Visors must comply wi...

Page 11: ...y important when running the machine A skilled worker is highly recommended The machine is intended for use in industrial applications by experienced operators Check that the machine is assembled correctly and does not show any signs of damage Always perform daily maintenance before starting the machine See instructions in the SAFETY 6 2 section Maintenance Do not overload the machine Overloading ...

Page 12: ...an anti spill valve SAFETY GENERAL SAFETY PRECAUTIONS This section describes basic safety directions for using the machine This information is never a substitute for professional skills and experience Please read the operator s manual carefully and make sure you understand the instructions before using the machine Save all warnings and instructions for future reference Keep in mind that the operat...

Page 13: ...ely attached to the machine WARNING NEVER USE A MACHINE THAT HAS FAULTY SAFETY EQUIPMENT MACHINE S SAFETY EQUIPMENT WARNING THE MUFFLER GETS VERY HOT IN USE AND REMAINS SO FOR A SHORT TIME AFTERWARDS DO NOT TOUCH THE MUFFLER IF IT IS HOT WARNING THE EXHAUST FUMES FROM THE ENGINE ARE HOT AND MAY CONTAIN SPARKS WHICH CAN START A FIRE NEVER START THE MACHINE INDOORS OR NEAR COMBUSTIBLE MATERIAL WARNI...

Page 14: ...ing cut for best results Do not use the upper quarter of cutting blade to cut If the upper quarter of the cutting blade is applied to material the machine can be flung back toward the operator with great force The machine and the rotating cutting blade can cause severe injury Feed down the machine in line with the blade Pressure from the side can damage the blade and is very dangerous HOW TO AVOID...

Page 15: ...mond blades consist of a steel body provided with segments that contain industrial diamonds When using diamond blades make sure that it rotates in the direction indicated by the arrow on the blade Always use a sharp diamond blade Sharpen the blade by cutting in a soft material such as sandstone or brick Diamond blades are available in several hardness classes A soft diamond blade has a relatively ...

Page 16: ... between the inner thrust washer A and the outer thrust washer B The thrust washer is turned so that it fits on the axle Tightening torque for the bolt holding the blade is 15 25 Nm 130 215 in lb The shaft can be locked using a screwdriver steel pin or the like This is slid in as far as possible The blade is tightened clockwise When a diamond blade is mounted on the power cutter make sure that the...

Page 17: ... amount of gas Mix shake the fuel mixture thoroughly before filling the machine s fuel tank Do not mix more than one month s supply of fuel at a time If the machine is not used for some time the fuel tank should be emptied and cleaned FUELING Keep the handle dry and free from oil and fuel Ensure that the fuel is well mixed by shaking the container before filling the tank Always exercise care when ...

Page 18: ...n starting WHY IS THIS REQUIRED The iQ PC912TM is a high performance 93 cc high compression engine that requires the operator to press the decompression valve every time the starter cord is pulled Failure to engage the decompression valve will damage the pull start assembly and cause injury STARTING 1 Grip the front handle with your left hand 2 Put your right foot on the lower section of the rear ...

Page 19: ...g the filter five times the lower dust collection chamber will be full and must be dumped DUST COLLECTION SYSTEM INSTRUCTIONS A Using a suitable container to hold dust 5 gallon bucket or similar With engine idling hold the iQPC912 at a 45 angle over the container B Release the dump door latch C Pull the dump door lever to open dump door Wait a few seconds to allow dust and debris to slide out of t...

Page 20: ...st Guard against the material being cut for proper dust capture IF YOU SEE DUST ESCAPING A If you see dust escaping from the top of the blade guard that means vacuum airflow has been restricted The following items need to be checked 1 The spin filter needs to be spun more often 2 The filter cleaning tab is not engaging the filter pleats enough to clean properly You should hear a popping sound each...

Page 21: ... as set out for dismantling Check that the blade guard is not cracked or damaged in any way Replace when damaged Check that the dust guard is not cracked or damaged in any way Replace when damaged BELT PULLEY AND CLUTCH Never start the engine when the belt pulley and clutch are removed for maintenance CARBURETOR The carburetor is equipped with fixed needles to ensure the machine always receives th...

Page 22: ...L INJURIES MAINTENANCE TROUBLE SHOOTING FUEL FILTER The fuel filter sits inside the fuel tank The fuel tank must be protected from contamination when filling This reduces the risk of operating disturbances caused by blockage of the fuel filter located inside the tank The fuel filter cannot be cleaned but must be replaced with a new filter when it is clogged The filter should be changed at least on...

Page 23: ... B Pull the cord out about 12 inches or 30 cm and lift it into the cut out in the periphery of the starter pulley When the cord is intact Release the spring tension by letting the pulley rotate slowly backwards MAINTENANCE TROUBLE SHOOTING C Remove any remnants of the old starter cord and check that the return spring works Insert the new starter cord through the hole in the starter housing and in ...

Page 24: ... hooks hold the return spring assembly on the starter Lubricate the recoil spring with light oil Fit the pulley and tension the recoil spring RE FITTING OR RE INSTALLING THE STARTER To fit the starter first pull out the starter cord and place the starter in position against the crankcase Then slowly release the starter cord so that the pulley engages with the pawls Tighten the screws CHANGING A BR...

Page 25: ... engage filter pleats by 1 8 to 3 16 for proper cleaning function REPLACING DUST COLLECTION FILTER BACK INTO FILTER HOUSING C Inspect filter seal for proper lubrication apply IQ filter seal lube as necessary D Inspect bushing on filter cover plate and filter replace new bushing with those provided with filter replacement kit MAINTENANCE TROUBLE SHOOTING Install filter cover plate onto filter with ...

Page 26: ...d debris WEEKLY MAINTENANCE 1 Check clean or replace engine pre filter 2 Check that the handles and vibration damping elements are not damaged 3 Clean the spark plug Check that the electrode gap is 035 0 5 mm 4 Clean the fins on the flywheel Check the starter and the recoil spring 5 Clean the cooling fins on the cylinder 6 Check that the muffler is securely attached and not damaged 7 Check the idl...

Page 27: ...EM Manufacturer of ignition system Walbro Type of ignition system ET Spark plug NGK BPMR 7A Electrode gap 030 0 75mm FUEL AND LUBRICATION SYSTEM Manufacturer of carburetor Walbro Carburetor type JS 282A Fuel tank capacity 1 0 liter WEIGHT Power cutter without fuel and cutting blade 31 lbs 14 kg DUST COLLECTION SYSTEM Vacuum 120 cfm Filter 6 sqr ft polyester Dust Capacity 5 lbs CUTTING EQUIPMENT Cu...

Page 28: ...er transportation related costs or expenses in connection with any defective products replacements or components that are returned to iQ Power Tools facility or any authorized repair station WARRANTY Parts and labor needed to maintain products and the replacement of components due to normal wear and tear are the purchaser s responsibility and are not covered by this Warranty All products or compon...

Page 29: ...888 274 7744 WWW IQPOWERTOOLS COM ...

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