Silca D411202XA Operating Manual Download Page 2

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(c)

995 SILCA S.p.A. - Vittorio Veneto

This manual has been drawn up by SILCA S.p.A.

microfilm or other) without the permission of SILCA S.p.A.

First published in July 1995

Printed in Vittorio Veneto

by SILCA S.p.A.

via Podgora, 20 (Z.I.)

31029 VITTORIO VENETO (TV) - Italy

Summary of Contents for D411202XA

Page 1: ... Operating manual D411202XA vers 2 0 ...

Page 2: ...ights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the permission of SILCA S p A First published in July 1995 Printed in Vittorio Veneto by SILCA S p A via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ...onditions 10 4 3 Positioning 10 4 4 Description of work station 10 5 CHECKING CALIBRATION 11 5 1 Checking AXIAL CALIBRATION 11 5 2 Checking DEPTH CALIBRATION 12 6 MACHINE REGULATION and POSITIONING of KEYS 13 6 1 Main carriage 13 6 2 Jaws 13 6 3 Tracers 14 6 4 Positioning of keys 14 7 CUTTING OPERATIONS 15 7 1 Cutting of keys with radiused lever cuts CHUBB type 15 7 2 Cutting of keys FLAT LEVER CU...

Page 4: ......

Page 5: ...ONSULTATION The contents of the manual are divided into sections relating to Transport and handling Chapter 1 Checking and safety of the machine Chapter 4 Proper use of the machine Chapters 5 6 7 Maintenance Chapter 9 TECHNICAL TERMS Common technical terms are used in this manual fig 1 shows the names of the different parts of the keys most commonly copied with the LANCER PLUS Fig 1 1 Head 2 Shoul...

Page 6: ...e operator to observe the instructions given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in such cases It is therefore essential to read the operating manual carefully in order to make the best use of the LANCER PLUS and benefit from its potential FURTHER RISKS There are no further risks arising from the use of the LANCER PLUS key cutting machin...

Page 7: ...e LANCER PLUS guarantees that the machine will travel safely without danger of damage to it or its components The packing comprises 1 pallet 1 cardboard box straps and supports in expanded plastic in the machine is wrapped A strong outer cardboard box the measurements of which can be seen in fig 4 and the plastic wrapping protect the machine even over a long period of storage Fig 3 Fig 4 520 760 5...

Page 8: ...icing 4 remove the machine as follows a pull up the packing box b remove the brackets anchoring the machine to base using the wrench supplied with the ma chine c when handling the machine unpacking lifting moving never grip the carriages or other sen sitive parts of the machine Always grip the bottom of the base 5 check the contents of the box which should comprise 1 LANCER PLUS key cutting machin...

Page 9: ...ine with the ability to cut many different type of keys without the use of specific jaws or carriages A sliding carriage offers you the possibility to cut many types of keys LANCER PLUS cuts the following types of keys bit and double bit keys keys with radiused lever cuts Chubb type keys with bullet wards keys with side wards flat steel keys Fig 5 ...

Page 10: ...ys HEADCLAMP Maintains the bit of the key in a horizontal position TRACERS Tracer M gives a radiused cutting on all those keys of chubb type Tracer N can be rotated in order to follow the form of both bullet and side ward cuts CUTTERS ø 80 mm side chip milling cutter for frontal cuts ø 25 mm cutter for side and bullet wards LEVERS Lever G operates the vertical movement and has a switch inbuilt int...

Page 11: ...lever X and Y axes G lever Z axis G1 handle with motor switch H vertical carriage locking knob I tracer depth regulation knob K tracer depth regulation knob L tracer locking knob M tracer for ø 80 mm cutter N tracer for ø 25 mm cutter O ø 80 mm side chip milling cutter P ø 25 mm cutter Q locking bar hole R main switch S motor T cover C B M N L I G H P O R E D A F Q G1 S K T ...

Page 12: ... circuit The main parts of the electrical circuit on the LANCER PLUS are listed below Mains inlet houses the two rapid fuses which protect the two phases from short circuits Main switch with light supplies power to the entire machine Terminal board for the connection of the electrical parts Microswitch activates the motor Condenser 8 µF Motor asynchronous single phase Mains inlet with fuses 5A rap...

Page 13: ...cs code D300308ZZ SPANNER 10 mm 1 pcs code D402302BA STEEL TIP STOP BAR 2 pcs code D401224ZZ STEEL PIN Ø 1 20 mm 2 pcs code D401225ZZ STEEL PIN Ø 1 70 mm 2 pcs ALLEN KEYS 6 pcs 2 mm code D300221ZZ 2 5 mm code D300222ZZ 3 mm code D300223ZZ 4 mm code D300224ZZ 5 mm code D300225ZZ 6 mm code D300226ZZ 1 2 3 4 5 6 7 8 9 code D401198ZZ TOOLS WALLET 1 pcs code D400754BA LOCKING BAR 1 pcs code D300783ZZ S...

Page 14: ...ertain parameters must be borne in mind damp badly ventilated sites should be avoided the ideal conditions for the machine are temperature from 0 to 40 C relative humidity approx 60 4 3 Positioning Place the key cutting machine on a horizontal surface solid enough to take the weight The workbench should be approx 100 120 cm high to give easy access to the working parts of the machine Leave enough ...

Page 15: ...ign correctly on the left hand side of cutter and tracer see fig 8 If it does not occur loosen the two allen screws M1 and move laterally the tracer until it is aligned with the setting tools Fig 8 AXIAL CALIBRATION for SIDE and BULLET WARDS Position the main carriage on the left hand side position 1 fig 12 on page 13 to install the setting tools X into the jaws To calibrate the ward cutter positi...

Page 16: ...r Lock the grub screw V Fig 10 DEPTH CALIBRATION for side wards cuts ø 25 mm cutter Position the main carriage on the left hand side pos 1 fig 12 to install the setting tools X into the jaws To calibrate the ward cutter position the carriage on the right hand side position 2 Check that the setting tools X touch simultaneously cutter and tracer If it does not occur loosen the knob L and loosen grub...

Page 17: ...to the left for flat radiused lever cuts and flat steel keys position 2 to the right for side and bullet wards The carriage is secured by lever E Fig 12 6 2 Jaws The jaws are reversible guaranteeing perfect clamping of both bit keys and flat steel keys To change the jaw from one type of key to the other it s necessary to loosen the jaw handle lift the jaw and rotate 180 Fig 13 position 2 position ...

Page 18: ...ON to install the keys the carriage must be positioned on the left hand side position 1 fig 15 1 loosen the thumbscrew B to open the jaw 2 insert the original key in the left hand jaw aligning the shoulder with the side of the jaw fig 16 tightening the thumbscrew B slightly 3 to fit headclamp loosen screws C1 C2 and C3 fig 17 slide the headclamp over the head of the key ensure that the bit of the ...

Page 19: ...safety shield over the cutting tool Do not turn on the motor lever switch unless keys are placed into jaws beforehand Keep hands away from the cutting tool in motor 7 1 Cutting of keys with radiused lever cuts CHUBB type After inserting the keys proceed as follows 1 grasp both levers F and G fig 6 page 7 2 lower the motor carriage using lever G until the bit of the key is aligned with the center o...

Page 20: ...g knob H fig 6 page 7 2 proceed to duplicate the key using lever F Fig 20 7 3 Cutting of FLAT STEEL KEYS 1 position the main carriage on the left hand side pos 1 fig 12 and rotate the jaws 180 2 install the keys using the tip stops J in the slot located on the right hand side of the jaw 3 lower the motor carriage using the lever G1 until the original bit is aligned with the center mark on the trac...

Page 21: ...e on the right hand side position 2 fig 12 SIDE WARDS 1 position the tracer as shown in fig 22 and operate as follows 2 locate the tracer into the side ward on the right hand side of the bit and lower the motor carriage cutting the key in a downward movement To cut the left hand side repeat as above only cut in an upward movement Fig 22 Fig 23 N ...

Page 22: ... 1 position the tracer as shown in fig 24 and operate as follows 2 locate the tracer into the bullet ward using lever F and G while operating the switch in the handle then sliding the main carriage from left to right you will reproduce the bullet ward Fig 24 Fig 25 N ...

Page 23: ...etc Before starting any type of maintenance checks or replacements read the instructions below never carry out maintenance or servicing with the machine switched on always remove the mains plug follow all the instructions in the manual to the letter use original spare parts 8 1 Replacement of cutters Ø 25 MM CUTTER Operate as follows 1 position the carriage on left posi tion 1 2 insert the locking...

Page 24: ...elayed and with the same Amps as shown in the manual The LANCER PLUS key cutting machine has two fuses for both phases 5 Amps rapid for machines with 220 Volt placed in the inlet socket on the back to protect the key cutting machine from sudden changes in voltage or short circuits It is advisable to check the fuses if the machine is not activated by pushing the master switch Proceed as follows 1 s...

Page 25: ...SERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the produc...

Page 26: ...cturer or in the special Service Centres recommended by Silca On the back cover of the this manual is a list of the manufacturer s addresses listed below are the addresses of specialised Service Centres 10 1 How to request service The guarantee attached to LANCER PLUS key cutting machine ensures free repairs or replacements of faulty parts within 24 months of purchase All other service calls must ...

Page 27: ...opean Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55013 section 3 2 EN 55014 section 4 1 2 Standards European Union DIRECTIVE 2006 95 CE Low Voltage 97 and with the EN 60204 1 sections 20 2 20 3 20 4 Standards Claudio Tomasella of the Silca S p A Research Developm...

Page 28: ...0 2 22404705 gam intouch com Finland Hardware Group Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 358 9 2962186 asiakaspalvelu hgf fi France SILCA S A S 12 Rue de Rouen B P 37 Z I Limay Porcheville 78440 33 1 30983500 33 1 30983501 info silca fr Germany SILCA GmbH Siemensstrasse 33 Velbert 42551 49 2051 2710 49 2051 271172 info silca de Greece Chrisikos K Ioannhs 7 Pipsou St...

Page 29: ...skiy Moscow 119021 7 495 7083440 7 495 7083292 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 7 812 2523885 peterkey peterkey ru Saudi Arabia Fahd Omar Bamashmous Est P O Box 20919 Jeddah 21465 966 2 6422588 966 2 6447238 bamashmous_est hotmail com Serbia Silkon D O O 29 Novembra 70 Belgrade 11000 381 11 2080200 381 11 3290017 silkon ptt yu Singapore Silca Sox...

Page 30: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group ...

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