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S-DIAS AXIS MODULE

DC 061-1

23.08.2019

Page 33

9

Wiring Examples

In the following sub chapters, wiring examples are provided. It must be ensured that all
constructive measures etc. are complied with and applied in order to fulfill the requirements
of the category used.

9.1

Performance Level e, Category 4 or SILCL 3

– Safety PLC

To meet the requirements of category 4, performance Level "e" for EN ISO 13849-1 and
SILCL 3 according to EN / IEC 62061, two error-proof output of a Safety PLC must be used.
Cross-circuit detection between the two lines via the output tests of the STO 081 is hereby
possible.

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Summary of Contents for DC 061-1

Page 1: ...DC 061 1 S DIAS Axis Module Date of creation 26 07 2016 Version date 23 08 2019 Article number 20 014 061 1E...

Page 2: ...t of this work may be reproduced edited using an electronic system duplicated or dis tributed in any form print photocopy microfilm or in any other process without the express permission We reserve th...

Page 3: ...r input 1 holding brake The S DIAS DC 061 1 axis module is used to control a brushless DC motor with a 48 Volt supply voltage and phase current of up to 6 A A resolver input is available for position...

Page 4: ...ications 9 2 2 Resolver Specifications 9 2 3 Enable Inputs Specifications 9 2 4 Holding Brake Specifications 10 2 5 Regen Brake Specifications 10 2 6 Electrical Requirements 11 2 7 Miscellaneous 14 2...

Page 5: ...le M23 and Y Tec 27 5 4 1 M23 27 5 4 2 Y Tec 27 6 Motor Overload Protection 28 7 Safety Conformity 28 7 1 Functional Safety Standards 28 7 2 EU Conformity Declaration 28 7 3 Safety Relevant Parameters...

Page 6: ...1 S DIAS AXIS MODULE Page 4 23 08 2019 9 4 Performance Level d Category 2 or SIL 2 Conventional 39 10 Transport Storage 41 11 Mounting 42 12 Maintenance 44 12 1 Maintenance 44 12 2 Repairs 44 13 Dispo...

Page 7: ...a mid level risk which can lead to death or serious injury if not avoided Indique un danger possible d un risque moyen de d c s ou de graves blessures si les consignes de s curit ne sont pas respect e...

Page 8: ...ides user tips informs of special features and identifies especially important information in the text Fournit des conseils d utilisation informe sur les fonctions particulaires et souligne les inform...

Page 9: ...ument can be found on our website If necessary contact our support Subject to technical changes which improve the performance of the devic es The following documentation represents a series of product...

Page 10: ...orm a risk assessment in accordance with machine guidelines 2006 42 EG before introducing a machine to the market Before commissioning this product check that conformance with the provi sions of the 2...

Page 11: ...mperature monitor I2T monitor over and under voltage monitor 2 2 Resolver Specifications Type resolver Resolution 12 bit Output voltage EXC typically 7 Vrms Maximum output current EXC 200 mA Output fr...

Page 12: ...resistor is sufficient If multiple DC 061 1s are driven with one intermediate circuit supply it is possible to equip only one module with regen braking The recommended regen resistor is available at S...

Page 13: ...X4 must be limited to a max 5 A at voltages from 0 20 V DC or b 100 W at voltages from 20 60 V DC The limiting component e g transformer power supply or fuse must be certified by an NRTL Nationally Re...

Page 14: ...acitors in the power supply are insufficient a regen resistor which converts the excess energy into heat must be connected to the servo motor output stage When selecting the power supply it is importa...

Page 15: ...S DIAS AXIS MODULE DC 061 1 23 08 2019 Page 13...

Page 16: ...environmental temperature by 0 5 C per 100 m Operating conditions Pollution degree 2 EMC resistance in accordance with 61000 6 7 2015 Generic standards Immunity re quirements for equipment intended to...

Page 17: ...S DIAS AXIS MODULE DC 061 1 23 08 2019 Page 15 3 Mechanical Dimensions...

Page 18: ...08 2019 4 Connector Layout 4 1 Baum ller Both holding brake outputs BR are internally connected in parallel Therewith the hold ing brake can be wired optionally to X3 pin 7 pin 8 or X4 pin 3 GND With...

Page 19: ...IS MODULE DC 061 1 23 08 2019 Page 17 4 2 Kollmorgen Both holding brake outputs BR are internally connected in parallel The holding brake can therewith be optionally connected to X3 pin 7 Pin 8 or X4...

Page 20: ...in the control cabinet OFF BLINKING 2 Hz BLINKING 4 Hz Motor Error red BLINKING motor output stage error OFF normal operation Motor DC OK green OFF no motor supply voltage BLINKING power applied but m...

Page 21: ...n AWG kcmil 26 16 Conductor cross section flexible with ferrule without plastic sleeve DIN 46228 1 0 25 1 5 mm2 Conductor cross section flexible with ferrule with plastic sleeve DIN 46228 4 0 25 1 mm2...

Page 22: ...DC 061 1 S DIAS AXIS MODULE Page 20 23 08 2019 IMPORTANT Le module S Dias NE PEUT PAS tre ins r ou retir sous tension...

Page 23: ...61 1 23 08 2019 Page 21 4 5 Label Field Manufacturer Weidm ller Type MF 10 5 CABUR MC NE WS Weidm ller article number 1854510000 Compatible printer Weidm ller Type Printjet Advanced 230V Weidm ller ar...

Page 24: ...DC 061 1 S DIAS AXIS MODULE Page 22 23 08 2019 5 Wiring 5 1 Wiring Example...

Page 25: ...S DIAS AXIS MODULE DC 061 1 23 08 2019 Page 23 5 2 Wiring AKM Motors with SIGMATEK resolver and motor cables AKM...

Page 26: ...m M061E 10 1 050 0 0 5 0 m M061E 10 1 100 0 0 10 0 m Without Holding Brake Length M061E 10 0 015 0 0 1 5 m M061E 10 0 030 0 0 3 0 m M061E 10 0 050 0 0 5 0 m M061E 10 0 100 0 0 10 0 m The Shielding PE...

Page 27: ...onnections of the motor cable as well as the encoder cable shielding must be grounded via the 6 3 mm blade receptacle provided on the respec tive cables With increased interference it may be necessary...

Page 28: ...abrasion and cut resistant polyurethane jacket allows use especially in industrial environments Advantages UL and CSA approved halogen free and cold resistant The cables are available in fixed prefab...

Page 29: ...on motor side and device connector 5 4 1 M23 Name Encoder type Length Outer diameter F RO 061 015 0 00 Resolver 1 5 m 6 4 mm F RO 061 030 0 00 Resolver 3 m 6 4 mm F RO 061 050 0 00 Resolver 5 m 6 4 m...

Page 30: ...an directives 2006 42 EG Directive of the European Parliament and of the Council of 17 May 2006 on Machinery and Change to the Directive 95 16 EC machine guideline 2014 30 EU Electromagnetic Compatibi...

Page 31: ...afety modules can only be performed by qualified per sonnel Qualified personnel in this context are people who have completed training or have trained under supervision of qualified personnel and have...

Page 32: ...ENABLE 2 inputs must be laid in a cable duct outside of the control cabinet Short and cross cir cuits have to be avoided See EN ISO 13849 When using the SS1 Safe Stop 1 safety function the typical tur...

Page 33: ...t also be shut down externally 8 2 Function The safety functions in the DC 061 1 are controlled over two digital inputs The following table shows the status that the ENABLE 1 and ENABLE 2 inputs must...

Page 34: ...t be tested for full functionality Tests must be performed at the following times After installation In regular intervals or at least once a year If the function test results in an invalid machine sta...

Page 35: ...and applied in order to fulfill the requirements of the category used 9 1 Performance Level e Category 4 or SILCL 3 Safety PLC To meet the requirements of category 4 performance Level e for EN ISO 138...

Page 36: ...DC 061 1 S DIAS AXIS MODULE Page 34 23 08 2019...

Page 37: ...CL 3 Safety PLC To meet the requirements of safety category 3 performance level e for EN 13849 1 and SILCL 3 according to EN IEC 62061 an error proof output of a safety PLC must be used The reason of...

Page 38: ...DC 061 1 S DIAS AXIS MODULE Page 36 23 08 2019...

Page 39: ...meet the requirements of safety category 4 performance level e for EN ISO 13849 1 and SILCL 3 according to EN IEC 62061 the placement of the lines must comply with EN ISO 13849 2 table D 4 separate pl...

Page 40: ...DC 061 1 S DIAS AXIS MODULE Page 38 23 08 2019...

Page 41: ...ODULE DC 061 1 23 08 2019 Page 39 9 4 Performance Level d Category 2 or SIL 2 Conventional This involves 1 channel wiring whereby the Enable inputs are tested separately Here no cross circuit detectio...

Page 42: ...DC 061 1 S DIAS AXIS MODULE Page 40 23 08 2019...

Page 43: ...transport as well as during storage avoid excessive mechanical loads The same values for moisture and vibration shock vibration must be ob served for storage and transport as during operation CAUTION...

Page 44: ...of the control cabinet The individual S DIAS modules are mounted on the DIN rail as a block and secured with latches The modules must be mounted horizontally module label up with sufficient clearance...

Page 45: ...S DIAS AXIS MODULE DC 061 1 23 08 2019 Page 43 Recommended minimum distances of the S DIAS modules to the surrounding components or control cabinet wall a b c distances in mm inches...

Page 46: ...ansported in the original pack aging when possible Otherwise packaging should be selected that suffi ciently protects the product from external mechanical influences Such as cardboard filled with air...

Page 47: ...cal Requirements Note Servo Motor Braking added 31 01 2018 13 3 4 Applicable Connectors Connections Weidm ller added 04 04 2018 5 1 5 Regen Brake Specifica tions Lowest possible resistance added 18 06...

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