Siemens VersiCharge Ultra 175 Site Installation Manual Download | Manualshive

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3.2 Heavy equipment

• Crane – with 7m reach, 1T lift capacity

• Forklift

• Temporary weather shelter

3.3 Torques utilised during installation

Equipment

Thread code

Position

Torque (Nm)

User Unit (UU)

M5

Hatch cover

2

M8

Ground

16

M8 Post hex

Outer coverss

4

M10

DC

30

M12/16

Chassis mount

30/40

IPU

M10

DC

30

M10

AC, Ground

30

M12

Chassis mount

30

Site Installation Manual

| VersiCharge Ultra 175™ kW Fast Charger

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Summary of Contents for VersiCharge Ultra 175

Page 1: ...usa siemens com versicharge Front Back Site Installation Manual VersiCharge Ultra 175 175 kW Fast Charger ...

Page 2: ...ons and conditions 12 4 5 High power electrical connections 13 4 6 Isolated power unit installation 14 4 6 1 Access and clearance 14 4 6 2 Foundation precast preparation 14 4 6 3 Unbox and install the IPU 16 4 6 4 Terminate the IPU unit DC link 16 4 6 5 Terminate the IPU AC link 17 4 6 6 Terminate Earthing electrodes 17 4 6 7 Terminate low power and data cables 17 4 7 User unit installation 19 4 7...

Page 3: ...for any loss caused whether due to negligence or otherwise arising from the strict adherence to the requirements set out in this manual in contravention of applicable regulatory and legal requirements It is an express condition of Siemens manufacturer warranty that The requirements set out in this manual are adhered to subject to applicable regulatory and legal requirements when installing the Ver...

Page 4: ...ting fuses or current limiting circuit breakers may be required to maintain limit of 18kA Residual current monitoring device of time delay type optional Isolated Power unit 1 x 185kVA double insulated safety isolation transformer 1 x 175kW AC DC converter with AC contactors Integrated Communications Unit Dual 4G SIM 800kg User unit 1 x 175kW 350A DC DC converter CCS CHAdeMO 260kg VersiCharge Ultra...

Page 5: ...battery charger shall comply with all local codes and ordinances WARNING Cord extensions or adaptors could cause over heating serious injury or fire Cord extension sets or second cable assemblies shall not be used for connection of the vehicle to the charger Adaptors shall not be used to connect a vehicle connector to a vehicle inlet WARNING Incorrect fusing or input over current device can compro...

Page 6: ...ordinances Including all connections to grounding conductor and earthing electrodes WARNING Danger due to inadequate ground conductor connection This can result in serious injury and damage to property This document provides guidelines for earth connections for the charger and the wiring of the system Connections to the battery charger shall comply with all local codes and ordinances 1 8 Wiring Po...

Page 7: ...accident 1 12 References and related documents Siemens VersiCharge Ultra 175 Piping and Cabling Siemens VersiCharge Ultra 175 Installation Manual Siemens VersiCharge Ultra 175 Maintenance Manual Siemens VersiCharge Ultra 175 Datasheet covers UU and PU Siemens VersiCharge Ultra 175 System Installation Checklist WARNING Cord extensions or adaptors could cause over heating serious injury or fire Cord...

Page 8: ...2 Site plan 2 1 Block diagram Figure 1 Single charger block diagram VersiCharge Ultra 175 kW Fast Charger Site Installation Manual 8 ...

Page 9: ...2 2 Layout Figure 2 Site electrical layout Site Installation Manual VersiCharge Ultra 175 kW Fast Charger 9 ...

Page 10: ...the user unit are supplied the installation kit for that region Catalog Description Quantity 12942 OR 12943 VersiCharge 175 kW Fast Charger Installation Kit CID is region dependent Note Does not contain any DIN standard lugs 5542 UL Listed CABLE TIE Yellow 100X2 5MM PK100 200 6234 UL Listed CABLE TIE 94V 2 292MM x 4 8MM BLACK PANDUIT PK100 1 8405 Cable Ties Black 450 x 8mm Heavy Duty 100 pack 1 95...

Page 11: ...ques utilised during installation Equipment Thread code Position Torque Nm User Unit UU M5 Hatch cover 2 M8 Ground 16 M8 Post hex Outer coverss 4 M10 DC 30 M12 16 Chassis mount 30 40 IPU M10 DC 30 M10 AC Ground 30 M12 Chassis mount 30 Site Installation Manual VersiCharge Ultra 175 kW Fast Charger 11 ...

Page 12: ...he event of a VersiCharge 175 kW safety loop trip for example tilt switch cabinet door switch The use of an upstream under voltage trip is optional as the IPU locally isolates via the input contactor in each of these events 4 3 Earthworks Ensure that earthworks and trenching is completed with respect to installation personnel safety and applicable local and national legislation Ensure that all tre...

Page 13: ...d crimp die compatibility Figure 4 F type die from Klauke A small amount of copper jointing compound must be applied to the contact patch of all lug to copper busbar connections This inhibits corrosion at the joint to maintain a good connection for the life of the charging system Use a flat washer in contact with the top of the lug and a spring washer on top of the flat washer for all bolted lug c...

Page 14: ... associated lifting tines and additional maneuvering space 4 6 2 Foundation precast preparation Foundation design and preparation is the responsibility of the customer Device footprints are provided by Siemens for hole drilling and conduit cable location guidance For a full scale drawing of Figure 5 and Figure 6 see the following documents respectively Siemens VersiCharge Ultra 175 Foundation Temp...

Page 15: ...r the metal plate If not use Nofirno Cable Sealant to seal For more information see VersiCharge 175 kW Fast Charger Piping and Cabling 2 Cut the mounting rods down to 50mm above the foundation ground 3 Deburr then straighten threads 4 Clean the slab of dust and debris 5 Apply anti seize to rods and temporarily fasten with an M12 nut and flat washer Site Installation Manual VersiCharge Ultra 175 kW...

Page 16: ...when fastening lifting eyes the settings are written on the parts Figure 7 View of lifting slings attached to the unit 5 Carefully crane the IPU into place bolt the IPU down then detach the crane Important Ensure that the IPU is properly secured by the bolts before you detach the crane Note If lifting the IPU from a horizontal position to stand it upright it must still be lifted with all four lift...

Page 17: ...ng and Cabling 2 Measure cut and crimp with M10 cable lugs to mounting points L1 L2 L3 on load break switch Q0 located on the bottom left of the main gear tray Figure 10 IPU 3 phase AC Input isolation switch Q0 3 Measure cut and crimp the protective Earth with an M10 cable lug to a spare mounting point on the gear tray earth bar Figure 11 IPU Earth Terminals L1 L2 L3 CAUTION For EMC compliance it ...

Page 18: ... breaker shunt output 230 VAC Neutral 2 Locate the Ethernet cable from the control shelf and use the toolless jack from the installation kit to terminate the Cat 6A cable Note Use colour code A for all Cat cable connections 3 Cover the Ethernet jack in heat shrink and secure to the frame of the IPU 4 Connect a 1m patch lead from the Ethernet jack to the control shelf Note Alternatively terminate t...

Page 19: ... preparation is the responsibility of the customer Device footprints are provided by Siemens for hole drilling and conduit cable location guidance For further details please refer to VersiCharge 175 kW Fast Charger User Unit Installation Manual Note A mounting stencil may be supplied by Siemens at customer request Figure 14 User Unit Baseplate Dimensions Site Installation Manual VersiCharge Ultra ...

Page 20: ...e lower portion of the user unit 6 Remove the screws that hold the front lower panel 7 Remove the front lower panel and store in a safe location to prevent damaged or scratching 8 Remove the timber base plate 9 Use the crane to lift the User Unit in place over the foundation 10 Feed the cables through the hole in the foundation plate 11 Align the rods from the foundation through the mounting holes...

Page 21: ... is the PCB located on the bottom right of Figure 19 4 7 3 Terminate Earthing electrode Terminate the local earth electrode to the body of the User Unit on the same stud as the protective Earth cable Figure 18 User Unit Earth Stud Location 4 7 4 Terminate Protective Earth cable 1 Identify the large protective Earth cable from the marked cables 2 Measure and cut to required length to terminate to s...

Page 22: ...P connector from the HMI screen 2 Slide housings mating half over the Ethernet cable coming from the conduit Note Ensure that the housing does not slide all the way back into the conduit 3 Terminate the Ethernet cable into the Cat 6A toolless jack from the installation kit using Mode A Note Ensure that you connect shield to equipment ground on both the IPU and UU ends Figure 20 Cat6A toolless 4 Sl...

Page 23: ...ed DC DC Connected DC NC Earth NC DC DC NC DC Connected Earth NC 5 2 2 AC link test 1 Use a DMM and a long piece of wire to perform a continuity test between each of the items in the following table Power Unit Isolation Switch Upstream Supply Pass Criteria Earth L1 NC L2 NC L3 NC Earth Connected L1 L1 Connected L2 NC L3 NC Earth NC L2 L1 NC L2 Connected L3 NC Earth NC L3 L1 NC L2 NC L3 Connected E...

Page 24: ...are dependent on variable conditions Accordingly Siemens does not make representations warranties or assurances as to the accuracy currency or completeness of the content contained herein If requested we will provide specific technical data or specifications with respect to any customer s particular applications Our company is constantly involved in engineering and development For that reason we r...

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