Table of Contents
1 Overview
3
1.1 Purpose of this document
3
1.2 Disclaimer and warranty
3
1.3 Acronyms and abbreviations
3
1.4 Identifying symbols
3
1.5 Specifications
4
1.6 IMPORTANT SAFETY INSTRUCTIONS
5
1.7 Grounding Instructions
6
1.8 Wiring
6
1.9 Ratings
6
1.10 Usage Limitations
7
1.11 Installation safety considerations
7
1.12 References and related documents
7
2 Site plan
8
2.1 Block diagram
8
2.2 Layout
9
3 Resources
10
3.1 Tools and consumables
10
3.1.1 Tools
10
3.1.2 Consumables
10
3.2 Heavy equipment
11
3.3 Torques utilised during installation
11
4 Installation
12
4.1 Conduit and cabling
12
4.2 Upstream protection
12
4.2.1 Device selection
12
4.2.2 Optional under-voltage relay
12
4.3 Earthworks
12
4.4 HPC equipment storage recommendations and conditions
12
4.5 High power electrical connections
13
4.6 Isolated power unit installation
14
4.6.1 Access and clearance
14
4.6.2 Foundation - precast preparation
14
4.6.3 Unbox and install the IPU
16
4.6.4 Terminate the IPU unit DC link
16
4.6.5 Terminate the IPU AC link
17
4.6.6 Terminate Earthing electrodes
17
4.6.7 Terminate low power and data cables
17
4.7 User unit installation
19
4.7.1 Foundation preparation
19
4.7.2 Unboxing and craning
20
4.7.3 Terminate Earthing electrode
21
4.7.4 Terminate Protective Earth cable
21
4.7.5 Terminate DC input cables
21
4.7.6 Terminate safety loop cable
21
4.7.7 Terminate single-phase cable
22
4.7.8 Terminate Ethernet cable
22
5 Site installation handover
23
5.1 Pre-checks
23
5.2 Polarity, cross-wire and bolted short test
23
5.2.1 DC link test
23
5.2.2 AC link test
23
5.2.3 Waste management, tidy up and report1
23
6 Revision record
24
VersiCharge Ultra 175™ kW Fast Charger |
Site Installation Manual
2
