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Siemens SITRANS F FUE380 Operating Instructions Manual Download Page 63

Service and maintenance

8

8.1

Maintenance

The device is maintenance-free. However, a periodic inspection according to pertinent 

directives and regulations must be carried out.   
An inspection can include check of:
● Ambient conditions
● Seal integrity of the process connections, cable entries, and cover screws
● Reliability of power supply, lightning protection, and grounds

NOTICE
Repair and service must be carried out by Siemens authorized personnel only.

Note
Siemens defines flow sensors as non-repairable products.     

8.2

Battery replacement

NOTICE
Battery replacement interval
- Only for devices with backup battery - 
It is recommended to replace the battery pack at the latest after 6 years.

FUS380/FUE380

Operating Instructions, 09/2016, A5E00730100-AB

63

Summary of Contents for SITRANS F FUE380

Page 1: ...Operating Instructions 09 2016 A5E00730100 AB Introduction 1 Safety notes 2 Description 3 Installing Mounting 4 Connecting 5 Commissioning 6 Functions 7 Service and maintenance 8 Troubleshooting FAQs 9 Technical data 10 Parameter lists A Settings B ...

Page 2: ...se who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these ...

Page 3: ... 3 2 System components 15 3 3 Design 16 3 4 Features 16 3 5 Principle of operation 18 4 Installing Mounting 21 4 1 Flowmeter installation 21 4 2 Sensor installation 21 4 2 1 Inlet outlet conditions 21 4 2 2 Reduction 26 4 2 3 Insulation 26 4 3 Transmitter installation compact remote versions 27 4 3 1 Installation wall mounting kit remote transmitter 28 4 3 2 Battery powered transmitter 29 5 Connec...

Page 4: ...als 66 67 57 6 4 8 Checking the operation readiness 57 7 Functions 59 7 1 Unit selection 59 7 2 Number of decimal digits 60 7 3 Password protected data 60 7 4 Hardware key 60 8 Service and maintenance 63 8 1 Maintenance 63 8 2 Battery replacement 63 8 3 Technical support 66 8 4 Application specific data Qualification certificate 67 8 5 Return procedures 71 8 6 Battery disposal 72 9 Troubleshooting...

Page 5: ... 4 Meter setup 93 A 5 Human Interface 95 A 6 Unit conversion table 96 B Settings 97 B 1 Factory settings 97 B 2 Factory settings for Modbus communication 98 B 3 Ordering of spare parts 99 Index 101 Table of contents FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 5 ...

Page 6: ...Table of contents FUS380 FUE380 6 Operating Instructions 09 2016 A5E00730100 AB ...

Page 7: ...tent reflects the technical status at the time of publishing Siemens reserves the right to make technical changes in the course of further development 1 1 Preface These instructions contain all the information you need for using the device The instructions are aimed at persons mechanically installing the device connecting it electrically configuring the parameters and commissioning it as well as s...

Page 8: ...ransmitter SITRANS FUS080 or FUE080 Siemens Process Instrumentation documentation disk containing certificates and manuals Safety note Calibration report m n n m n m n n m m n n m m n m n n m n m n n m m n n m m n m n n m n m n m n m n n m n m n n n m n m n mnn mnm nn mnn mnm n mnn mnm nn mnm nn mnnmnn SafetyNote Cal rep Remote system Sensor SITRANS FUS300 Transmitter SITRANS FUS080 or FUE080 Siem...

Page 9: ...leteness 1 5 Device identification The FUS380 or FUE380 flowmeter is delivered with different labels nameplates on the transmitter and sensor The transmitter and sensor are matched paired The transmitter has two nameplates One silver is placed on the front of the transmitter The transmitter system nameplate white is placed on the right side of the transmitter Both provide valuable information abou...

Page 10: ...Pulse value output A Pulse width output A Cable length one transducer cable Software version Calibration factor Production year Ambient temperature range Type approval number shown on FUE380 versions only Accuracy class shown on FUE380 versions only Environmental class shown on FUE380 versions only Verification markings shown on MID verified FUE380 versions only Figure 1 1 Transmitter system namep...

Page 11: ...r temperature range Calibration factor Ambient temperature range Maximum allowable working pressures at 15 C 59 F and 200 C 392 F max tempera ture TS Fluid group System number order code identifying selected options and system serial number Production year Certification number shown on FUE380 versions only Accuracy class shown on FUE380 versions only Environmental class shown on FUE380 versions on...

Page 12: ...Product information on the internet http www siemens com flow Worldwide contact person If you need more information or have particular problems not covered sufficiently by these Operating Instructions get in touch with your contact person You can find contact information for your local contact person on the Internet Local contact person http www automation siemens com partner Introduction 1 6 Furt...

Page 13: ...t designed to provide the highest possible degree of safety WARNING Potential hazard Lithium batteries may present a potential hazard if they are abused electrically or mechanically Observe the following precautions when handling and using lithium batteries Do not short circuit recharge or connect with false polarity Do not expose to temperatures beyond the specified temperature range Do not incin...

Page 14: ...ith the following directives EMC directive 2004 108 EC Low voltage directive 2006 95 EC Pressure equipment directive PED DGRL 93 23 EC ATEX Directive 94 9 EG 2 4 Installation in hazardous area WARNING NOT allowed for use in hazardous areas Equipment used in hazardous areas must be Ex approved and marked accordingly This device is NOT approved for use in hazardous areas WARNING 500 V insulation tes...

Page 15: ...e transmitter types Sensor type Transmitter Flowmeter system FUS300 2 path DN 50 DN 1200 FUS080 FUS380 FUS300 2 path DN 50 DN 1200 with custody transfer approval for use with heatmeters FUE080 FUE380 SONOKIT 1 or 2 path DN 100 DN 1200 FUS080 SONOKIT 1 path 2 path These Operating Instructions are only for the FUS380 and FUE380 flowmeter system The FUS080 for SONOKIT and the SONOKIT sensors have sep...

Page 16: ...as part of a complete flowmeter system it can be ordered preprogrammed with the given sensor data system serial number 3 4 Features The following features are available Battery or mains powered transmitter Battery powered with 3 6 V Lithium dual D cell batteries Suitable for sensor pipe diameters from DN 50 2 up to DN 1200 48 IP67 NEMA 4X 6 rated polyamid transmitter enclosure Factory preset to th...

Page 17: ...n energy meter system for custody transfer no further approvals are needed except eventually local approvals on the flowmeter Transmitter communication solutions The transmitter supports Modbus RTU communication via the optical IrDA interface at the display enabling the change of different transmitter settings using the SIMATIC PDM software tool The FUS080 is configured in a combination of hardwar...

Page 18: ...ed at an angle θ in relation to the pipe axis The transducers function as transmitters and receivers of the ultrasonic signals Measurement is performed by determining the time the ultrasonic signal takes to travel with and against the flow The principle can be expressed as follows v K tB A tA B tA B tB A K Δt t where v Average flow velocity t Transit time K Proportional flow factor This measuring ...

Page 19: ...nic signal is sent directly between the transducers The advantage gained by sending signals from point to point is an extremely good signal strength Description 3 5 Principle of operation FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 19 ...

Page 20: ...Description 3 5 Principle of operation FUS380 FUE380 20 Operating Instructions 09 2016 A5E00730100 AB ...

Page 21: ...he maximum permissible ambient temperature is not exceeded Refer to the technical data in FUS380 and FUE380 systems Page 79 Ambient temperatures for FUS080 MID version 10 to 55 C 14 to 131 F Non MID version 10 to 60 C 14 to 140 F See also Insulation Page 26 The enclosure rating of the transmitter is IP67 NEMA 4X 6 or better 4 2 Sensor installation 4 2 1 Inlet outlet conditions Requirement for stra...

Page 22: ... where the inlet pipe tothe flowmeter has a straight length as specified below Note MID approved FUE380 systems Minimum straight inlet pipe 1 5 m See further recommendations below Single bend 1 x 90 bend L2 Min 10 x pipe diameter L1 3 x pipe diameter Dual bend 2 x 90 bends in the same plane L2 Min 10 x pipe diameter L1 3 x pipe diameter Installing Mounting 4 2 Sensor installation FUS380 FUE380 22 ...

Page 23: ...s and pumps Valves L2 Min 10 x pipe diameter fully open valve L1 3 x pipe diameter Partially opened valves L2 Min 40 x pipe diameter partially opened valves or equal valves design Pumps Installing Mounting 4 2 Sensor installation FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 23 ...

Page 24: ...the terminal box in upwards or downwards position Sensor without terminal box remote versions must be mounted with the transducers in the vertical plane In horizontal installation avoid any upward downward position of the transducers Installing Mounting 4 2 Sensor installation FUS380 FUE380 24 Operating Instructions 09 2016 A5E00730100 AB ...

Page 25: ... after the flowmeter The flowmeter pipe section may be installed in either a horizontal or vertical position Note To obtain maximum battery lifetime of the Lithium Thionyl Chloride battery pack Siemens recommends installing the flowmeter transmitter in an upright position Installing Mounting 4 2 Sensor installation FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 25 ...

Page 26: ...D1 D2 0 5 gives a pressure drop of 9 mbar L2 Min 10 x pipe diameter 4 2 3 Insulation Siemens always recommends insulation of the sensor in both the compact and the remote versions This recommendation applies to both battery powered and mains powered versions The insulation will prevent heat transfer to the transmitter compact versions or terminal box remote versions Installing Mounting 4 2 Sensor ...

Page 27: ...for insulated sensors 0LQ PP 0LQ PP 2 0HGLD WHPSHUDWXUH r PELHQW WHPSHUDWXUH r 0 10 20 30 40 50 60 70 10 10 50 100 140 200 FUS 380 FUE 380 Keep terminal box free from insulation gray area Insulation Compact and remote versions Remote versions only 4 3 Transmitter installation compact remote versions The transmitter is packed separately ready for plug in into base part Installing Mounting 4 3 Trans...

Page 28: ... mnn mnm nn mnm nn mnnmnn n n m n m n SafetyNote Note The matched paired transmitter and sensor shall be mounted together At installation please check that the system nameplates of transmitter and sensor have the same system serial number 4 3 1 Installation wall mounting kit remote transmitter Mount wall pipe mounting bracket in an appropriate place Note Take the connection cable length into consi...

Page 29: ...ual battery pack with nominal working pulse output frequency of 20 Hz is approximately 4 2 years Siemens recommends replacing batteries after maximum 6 years For the replacement see Battery replacement Page 63 and Start up routine Page 47 Every time a battery plug is reconnected the unit runs a start up routine see Start up routine Page 47 Note The male battery plug is not connected upon delivery ...

Page 30: ...Installing Mounting 4 3 Transmitter installation compact remote versions FUS380 FUE380 30 Operating Instructions 09 2016 A5E00730100 AB ...

Page 31: ...power as no mains power supply circuits are installed in this transmitter type WARNING Skills Only qualified personnel may carry out work on the electrical connections WARNING Danger of electric shock Never install the device with the mains voltage switched on 5 1 Mains powered transmitter The mains powered transmitter can be ordered with a pre mounted single back up lithium battery In the event o...

Page 32: ...r supply requirements Make sure the power supply requirements stated on the nameplates are met WARNING Wire insulation The insulation between the connected mains supply and the low voltage supply for the flowmeter must be rated with at least double or reinforced insulation at mains voltage For field wiring installation Ensure that the National Installation Code of the country in which the flowmete...

Page 33: ...eded proceed with Finishing connection CAUTION Pulse output The pulse output must be connected to equipment complying with Low Voltage Directive in order to be considered safe The isolation within FUS080 pulse output is only a functional isolation 1 Replace blind plug with cable gland if two output signals are required use a double entry cable gland 2 Push output cable s through open gland Connect...

Page 34: ...ion To guarantee the IP67 NEMA 4X 6 degree of protection use cables with the required specifications Note Protected terminal The wire size for the output terminals are AGW24 to AGW14 or 0 205 mm2 to 2 080 mm2 Note EMC performance Incorrect fixing of the output cable shield will affect the EMC performance Connecting 5 2 Compact system FUS380 FUE380 34 Operating Instructions 09 2016 A5E00730100 AB ...

Page 35: ...Sensor side Preparing connection Remove the four transducer protection cups Preparing connection Note Shortened cables Due to given settings and nameplate data it is recommended not to shorten the cables If the cables are required to be shortened all cables must be shortened equally and the factory set cable length must be changed accordingly in the transmitter Connecting 5 3 Remote system FUS380 ...

Page 36: ... all transducers but can be marked for a specific transducer cables are not paired with a specific transducer The cables are manufactured with crimp on the cable ends for the connection board Connect each transducer cable to the sensor Tighten the transducer cable glands to ensure they are firmly sealed Recommended torque for each sensor gland is approx 20 Nm m n n m n m n n m m n n m m n m n n m ...

Page 37: ...l cable ends approximately 100 mm from the upper frame of base Note Make sure that the right cable gland entries are used Terminal 2A is connected to transducer 2A Terminal 2B is connected to transducer 2B Connecting 5 3 Remote system FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 37 ...

Page 38: ... DVH RI FRQQHFWLRQ RDUG QWHUQDO FRQQHFWLRQ ORZ GLUHFWLRQ Figure 5 1 Wiring diagram base of connection board Connecting 5 3 Remote system FUS380 FUE380 38 Operating Instructions 09 2016 A5E00730100 AB ...

Page 39: ... Finishing sensor connection If required make user sealing at the ransducer glants typically for FUE380 Note Hot surfaces Ensure that the transducer cable does not come into contact with hot sensor metering tube Note Grounding To ensure identical potential for sensor and transmitter a direct grounding of transmitter and sensor is recommended Connecting 5 3 Remote system FUS380 FUE380 Operating Ins...

Page 40: ...y plug Ensure that the wire is inserted into the small channel leading from plug to battery Connecting power supply cable mains powered versions only WARNING Power supply requirements Make sure the power supply requirements stated on the nameplates are met Note Conductor terminal The wire size for the output terminals are AGW24 to AGW14 or 0 205 mm2 to 2 080 mm2 Connecting 5 3 Remote system FUS380...

Page 41: ...rotective earth PE and tighten cable strap C C 4 Tighten cable gland for power supply cable approx 20 Nm Connecting output signal cable s If no output signals are needed proceed with Finishing connection CAUTION Pulse output The pulse output must be connected to equipment complying with Low Voltage Directive in order to be considered safe The isolation within FUS080 pulse output is only a function...

Page 42: ...s 60 V Note Ingress protection To guarantee the IP67 NEMA 4X 6 degree of protection use cables with the required specifications Note Protected terminal The wire size for the output terminals are AGW24 to AGW14 or 0 205 mm2 to 2 080 mm2 Finishing connection Mount the transmitter Connecting 5 3 Remote system FUS380 FUE380 42 Operating Instructions 09 2016 A5E00730100 AB ...

Page 43: ...ls 56 and 57 of the transmitter For example connection to the energy calculator SITRANS FUE950 can be found in the operating instruction of the FUE950 5 4 Sealing of FUE380 5 4 1 User sealing After finishing the installation and electrical connection of SITRANS FUE380 types it is recommended to seal the flowmeter as shown Transmitter Sensor Connecting 5 4 Sealing of FUE380 FUS380 FUE380 Operating ...

Page 44: ...m n m n n m m n n m m n m n n m n m n m n m n n m n m n n n m n m n On sensor body Note For type approved and verified FUE380 flowmeters The HW key is located behind the display and is thereby protected by the display sealing The verification sealing may only be broken with the acceptance of the local authorities Connecting 5 4 Sealing of FUE380 FUS380 FUE380 44 Operating Instructions 09 2016 A5E0...

Page 45: ...ed into 3 areas Top area with symbols for status information Mid area with actual readings Lower area with index number of the shown menu or the service menu symbol Activate the push button to go the next index menu and related information The service menu is accessible from all menus by pressing the push button for minimum 2 seconds Figure 6 1 Operating the local display Table 6 1 Status informat...

Page 46: ...low 6 2 Navigating the menu structure Press the push button briefly less than 2 seconds to navigate between the following menu items Table 6 3 Menu items Menu Parameter Display example Comments Menu 1 Flow volume totalizer 1 Factory preset is forward vol ume flow The battery symbol shows full Menu 2 Flow volume totalizer 2 FUS380 The menu 2 is acti vated and shows totalizer 2 for the reverse accum...

Page 47: ...gins The display shows the active software version e g 2 03 After ten seconds the message reset bat will appear 1 Press push button within six seconds to reset the internal battery counter The message accept will appear 2 Press push button again within six seconds in order to reset the internal battery counter The battery indicator now shows full If the push button is not pressed again the battery...

Page 48: ...her information see Password protected data Page 60 Note HW key protected parameters For type approved and verified FUE380 flowmeter the settings are HW key protected and can be only read but not changed via PDM The HW key is located behind the display and is thereby protected by the display sealing The verification sealing may only be broken with the acceptance of the authorities In the following...

Page 49: ... the adapter 1 Connect IrDA adapter to PC 2 Mount adapter on FUS080 When the IrDA adapter is connected correctly a small icon appears on the taskbar of your PC When the mouse is placed on this icon the device information will be shown e g FUS080 SN1033 is in range Commissioning 6 4 Commissioning via PDM FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 49 ...

Page 50: ...ce driver as follows 1 Close SIMATIC PDM if already open 2 Open Device Integration Manager from Start All Programs Siemens Automation SIMATIC SIMATIC PDM Commissioning 6 4 Commissioning via PDM FUS380 FUE380 50 Operating Instructions 09 2016 A5E00730100 AB ...

Page 51: ... source files are located and click on the folder 6 The device will show up in a tree view Mark the device to be installed and click on to install the driver on the PC Note Please use for the firmware FW 2 03 the related EDD 1 02 08 01 Commissioning 6 4 Commissioning via PDM FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 51 ...

Page 52: ...d click OK again 6 Right click on MODBUS network and select Insert New Object Object 7 Click on Assign Device Type and assign the MODBUS device to SITRANS FUS E080 Devices MODBUS Sensors Flow Ultrasonic SIEMENS AG SITRANS FUS E080 and click OK Name device according to application requirements max 32 characters and click OK Set up communication parameters for SIMATIC MODBUS network 8 Select Network...

Page 53: ...r 2 Select Upload to PG PC and click Start to read all parameters to the offline table After closing the dialog box all loaded parameters should show Loaded in the status of the PDM table except date and time formats they show Changed 3 Store factory set default values on your local PC File Export in order to be able to retrieve default settings Read write device data Only parameters data shown wi...

Page 54: ...of the parameters see Parameter lists 6 4 5 Optimizing the system After storage of the settings the parameters can be set according to use The following shows how to set Pulse Output A and Qmax For other parameters refer to Parameter list in the appendix Commissioning 6 4 Commissioning via PDM FUS380 FUE380 54 Operating Instructions 09 2016 A5E00730100 AB ...

Page 55: ...e following table Settings for FUS380 can be read out and changed via SIMATIC PDM Process device manager The FUE380 settings cannot be changed according approval requirements and are therefore read only FUS380 FUE380 Output A Forward or reverse pulses Preset Forward Forward or reverse pulses Preset Forward setting is HW locked Output B Forward or reverse pulses alarm call up Preset Alarm Forward o...

Page 56: ... for the energy calculator SITRANS FUE950 For optimal benefit the pulse value and pulse length must be selected as low as possible The following calculation formula can be used for determining the lowest pulse value at a pulse length of 5 ms L pulse Qs m3 h 360 For example Qs 300 m3 h L pulse 300 360 L pulse 0 83 therefore the pulse value must be 1 l pulse nearest possible ordering selection See a...

Page 57: ...on until it is manually reset via communication interface and the PDM program or via manually power down of the device A new alarm will not activate a Call up function if the Call up function is still active from a previous alarm 6 4 8 Checking the operation readiness All parameters are now set and defined according to the application 1 Select Device Download to device to download the parameters t...

Page 58: ...should be stable values between 3 and 12 smaller sizes low values and larger sizes high values and the actual velocities for the paths should be stable constant and smoothly changing values between 0 and 10 m s Store settings on the PC Store the device settings after verifying the values Choose Device Upload to PG PC to get all the settings Store the complete settings on your PC via File Export Co...

Page 59: ...d click on Apply Change of Units Figure 7 1 Unit selection Click on the Download to device icon to apply the changes Note The display is only able to show m3 and m3 h If the units are changed to units other than m3 and m3 h the display will not show any unit indication after the measured value on the display To show the new customer unit on the display a sticker can be used to show units This stic...

Page 60: ...ce Change Password Online The password can be changed without the use of the HW key Figure 7 2 Change password Click Write the new password to the device and Close 7 4 Hardware key HW key To gain access to protected parameters of the transmitter a hardware jumper HW key must be installed as shown below The HW key place is located internally on the right top part of PCB behind the display as shown ...

Page 61: ...the HW protected parameters 1 Disconnect power supply to transmitter i e battery plug and the mains power supply 2 Remove frame and display from transmitter 3 Insert HW key vertically on right pins as shown in figure above 4 Remount display and frame on transmitter 5 Restart device 6 Make parameter changes via PDM 7 Download parameter changes to device 8 Remove HW key by following the steps above ...

Page 62: ...Functions 7 4 Hardware key FUS380 FUE380 62 Operating Instructions 09 2016 A5E00730100 AB ...

Page 63: ... cable entries and cover screws Reliability of power supply lightning protection and grounds NOTICE Repair and service must be carried out by Siemens authorized personnel only Note Siemens defines flow sensors as non repairable products 8 2 Battery replacement NOTICE Battery replacement interval Only for devices with backup battery It is recommended to replace the battery pack at the latest after ...

Page 64: ... temperature and working conditions a battery can have an operation lifetime of up to 6 years 1 Unscrew battery cover and remove old battery pack 2 Fit new battery pack in transmitter 87H133 Service and maintenance 8 2 Battery replacement FUS380 FUE380 64 Operating Instructions 09 2016 A5E00730100 AB ...

Page 65: ... battery cover Note Every time a battery is fitted and connected the unit runs a start up routine A battery replacement does not influence the transmitter settings and accumulated process values Service and maintenance 8 2 Battery replacement FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 65 ...

Page 66: ...our technical support is available on the Internet at Technical support http support automation siemens com WW view en 16604318 Service Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Service and support http www siemens com automation service support There you will find The latest product information FAQs downloads tips an...

Page 67: ...al support team will typically request information about the application and the flowmeter Prepare a sketch of the installation application For your convenience you may create a qualification certificate via SIMATIC PDM Service and maintenance 8 4 Application specific data Qualification certificate FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 67 ...

Page 68: ...alification Certificate 2 Click on Generate qualification certificate 3 Click on Close Service and maintenance 8 4 Application specific data Qualification certificate FUS380 FUE380 68 Operating Instructions 09 2016 A5E00730100 AB ...

Page 69: ...1 Qualification certificate page 1 Page 69 Figure 8 2 Qualification certificate page 2 Page 70 and Figure 8 3 Qualification certificate page 3 Page 71 Figure 8 1 Qualification certificate page 1 Service and maintenance 8 4 Application specific data Qualification certificate FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 69 ...

Page 70: ...Figure 8 2 Qualification certificate page 2 Service and maintenance 8 4 Application specific data Qualification certificate FUS380 FUE380 70 Operating Instructions 09 2016 A5E00730100 AB ...

Page 71: ...elivery note the cover note for return delivery together with the declaration of decontamination form on the outside of the package in a well fastened clear document pouch Service and maintenance 8 5 Return procedures FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 71 ...

Page 72: ...ipments without a declaration of decontamination will be cleaned professionally at your expense before further proceeding You can find the forms on the Internet and on the DVD delivered with the device Note Return of products with Lithium batteries Lithium batteries are certified as dangerous goods according to the Regulation of Dangerous Goods UN 3090 and UN 3091 Special transport documentation i...

Page 73: ...ot able to run on mains power Battery empty Replace battery pack Battery plug not plugged into the transmitter see Battery replacement Page 63 F 1 Path 1 upper path not measuring No water in upper part of pipe and or cables or transducer 1A or 1B defective F 2 Path 2 lower path not measuring No water in lower part of pipe and or cables or transducer 2A or 2B defective F 3 Internal software failure...

Page 74: ...uence the outputs The error indications disappear when the alarm conditions are corrected and a reset via the communication interface has been carried out Example Error code F 1 2 in the display indicates a combination of error codes F 1 and F 2 Possible causes Empty pipe Path 1 and path 2 cables defective Path 1 and path 2 cables not connected Transducers defective 9 2 Diagnosing with PDM SIMATIC...

Page 75: ...shows the gain steps and the flow velocities for path 1 and path 2 For 1 path applications the values for path 2 track 2 are 0 The gain steps depend on the pipe size and the conditions of the measuring media The flow velocities depend on the flow in the pipe Troubleshooting FAQs 9 2 Diagnosing with PDM FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 75 ...

Page 76: ...ater but takes into account the expected variance from the converter and the transducers Gain step error conditions Condition Cause 15 No transducer e g defective cable Empty pipe High values High damping e g inhomogeneous media Unsuitable medium Path angular misalignment Unstable fluctuating values Air bubbles or solids in medium Bad inlet conditions Δ gain step between path 1 and path 2 1 2 path...

Page 77: ...h 1 and path 2 1 2 path systems only Bad inlet conditions the higher the delta the worse the inlet conditions Disturbances in the pipe bad flow profile Unstable fluctuating values Air bubbles or solids in media Bad inlet conditions The actual velocities for the paths should be stable constant and smoothly changing values between 0 and 10 m s Troubleshooting FAQs 9 2 Diagnosing with PDM FUS380 FUE3...

Page 78: ...Troubleshooting FAQs 9 2 Diagnosing with PDM FUS380 FUE380 78 Operating Instructions 09 2016 A5E00730100 AB ...

Page 79: ... 6 mm Remote version cable length Max 30 meter between transmitter and transducer 5 m 16 4 ft 10 m 32 8 ft 20 m 65 6 ft or 30 m 98 4 ft available Mechanical vibration 2 g 1 to 800 Hz sinusoidal in all directions according to IEC 68 2 6 Power supply Battery 2 Replacable 3 6 V LiSOCI Lithium Thionyl Chloride Double battery pack 34 Ah or single backup battery 17 Ah Battery exchange interval 4 2 6 yea...

Page 80: ... to EN 1434 CPA CMC China 1 MID environment class 10 C to 55 C 14 F to 131 F 2 Waste industrial batteries are accepted back by the producer or importer who has originally marketed the battery or by the producer or importer where the new industrial battery is purchased 10 2 Battery Table 10 2 Battery types Description Specifications Main battery for battery powered versions Replaceable 3 6 V LiSOCl...

Page 81: ...he figure below A variation in temperature from 15 C to 55 C 59 F to 131 F reduces the capacity by 17 in the figure from 15 Ah to 12 Ah YDLODEOH FDSDFLW 7HPSHUDWXUH DSDFLW WR 9 K Note The installation orientation of the battery pack may influence the battery capacity Optimal battery capacity is achieved with the battery pack in an upright position 10 3 Sensor for FUS380 and FUE380 Table 10 3 Techn...

Page 82: ...35 6 to 302 F 1 DN 50 to 1200 Compact 2 to 120 C 35 6 to 248 F 1 Measured media Heating water according to VDI 2035 pH 8 2 10 5 industrial VdTÜV in formation sheet 1466 and AGFW information sheet FW 510 1 MID minimum temperature 15 C 59 F 10 4 Dimensional drawings for FUS380 and FUE380 Transmitter IP67 NEMA 4X 6 wall mounting 10 5 Sensor dimensions for FUS380 and FUE 380 Size PN 16 PN 25 PN 40 L W...

Page 83: ...775 Yes 1000 1300 0 6 594 1370 0 6 1000 Steel 826 Yes 1200 1360 0 6 732 Steel 928 Yes Size PN 16 PN 25 PN 40 L Weight L Weight L Weight Material A1 A2 Lift hug inch inch lb inch lb inch lb inch inch 2 11 81 0 0 08 22 Bronze 13 78 7 72 No 2 1 2 11 81 0 0 08 33 Bronze 14 30 8 11 No 3 13 78 0 0 08 40 Bronze 14 57 8 50 No 4 13 78 0 0 08 33 13 78 0 0 08 40 Steel 14 65 8 70 No 5 13 78 0 0 08 40 13 78 0 ...

Page 84: ... 12 1089 39 37 0 0 12 1698 Steel 28 51 21 89 Yes 36 48 43 0 0 24 1179 51 18 0 0 24 1841 Steel 30 52 23 86 Yes 40 51 18 0 0 24 1310 53 94 0 0 24 2205 Steel 32 52 25 83 Yes 48 53 54 0 0 24 1614 Steel 36 54 29 76 Yes Weight for transmitter electronics 1 5 kg 3 3 lb compact version or approximately 5 kg 11 lb remote version including 10 m 32 8 ft cable set For flange values see norm EN 1092 1 means no...

Page 85: ...Address Parameter Default val ue Value range Access level Description 40049 1 Application identifier Identity R W Customer application identification in formation max 16 characters 40057 2 Application location Location R W Customer application location informa tion max 16 characters Device 40032 5 Sensor size Product de pendent R W Pipe diameter of the sensor It is only a text field for measuremen...

Page 86: ...pendent R W Siemens production number the s econd part of the system number on the nameplate 40065 25 Transmitter serial number Product de pendent HW key Serial number of the electronics 40073 26 Sensor serial number Product de pendent Serial number of the sensor A 2 Output Table A 2 Output parameters Modbus Address Parameter Default value Value range Ac cess level Description 43023 100 Actual dat...

Page 87: ...0001 to 1000000000 R W Volume per pulse and selected unit Valid if pulse output A is enabled 40821 433 Pulse width for pulse A Product depend ent 5 10 20 50 100 200 500 ms R W Pulse length when the pulse is ac tive Valid if pulse output A is enabled 40822 440 Output B enable Product depend ent No Yes R W Select Yes to enable output B 40823 441 Pulse B function Product depend ent Pulse Alarm Call u...

Page 88: ...sumption during current log interval Based on totaliz er 1 and the selected unit 40623 603 Limit for too low consump tion 1E 09 3 4E 38 to 3 4E 38 R W Limit for too low consumption during current log interval Based on totaliz er 1 and the selected unit 22 604 Reset log No No Yes HW key Reset data logger Periodic log Totalizer 1 40770 160 Next settling date 01 01 200 0 dd mm yyyy R W Next settling ...

Page 89: ...s R W Reset the fault log and faults 15 205 Call up acknowledge No No Yes R W Select Yes to reset active call up 21 209 Reset consumption log fault No No Yes R W Reset the consumption fault Caused by too low or too high consump tion in the log interval 3 210 Path 1 alarm output ena ble Yes No Yes R W Select Yes to enable current alarm on alarm output call up 40257 211 Path 1 fault hours e g 36 h R...

Page 90: ...slope fault disap pears Last fault disappear date dd mm yyyy hh mm ss Read Last time the fault disappeared Valid only if alarm is enabled 6 225 Parameter checksum alarm output enable Yes No Yes R W Select Yes to enable active alarm on alarm output call up 40281 226 Parameter checksum fault hours e g 0 h 0 65535 Read Total hours fault active Valid only if alarm is enabled 40282 227 Parameter checks...

Page 91: ...d 40307 243 Pulse A overload fault ap pears Last fault appear date dd mm yyyy hh mm ss Read First time the fault appeared Valid only if alarm is enabled 40310 244 Pulse A overload fault disappears Last fault disappear date dd mm yyyy hh mm ss Read Last time the fault disappeared Valid only if alarm is enabled 10 245 Pulse B overload alarm output enable Yes No Yes R W Select Yes to enable active al...

Page 92: ...larm on alarm output call up 40337 261 Empty pipe fault timer e g 0 h 0 to 65535 Read Total hours fault active Valid only if alarm is enabled 40338 262 Empty pipe fault counter e g 0 0 to 65535 Read Total number of faults Valid only if alarm is enabled 40339 263 Empty pipe fault appears Last fault appear date dd mm yyyy hh mm ss Read First time the fault appeared Valid only if alarm is enabled 403...

Page 93: ...pe is defined by the order code and cannot be changed 40849 543 Actual battery capacity Product depend ent 0 to 50 R W The capacity of the battery in Ah Single 16 5 Ah Dual battery pack 33 0 Ah Valid only for battery powered versions 40851 544 Battery alarm limit 80 0 to 90 R W Present an alarm when the consumed energy superceeds this percentage of the battery capacity Valid only for battery power...

Page 94: ...low cut off 100 the amount is ac cepted for pulsing ΣQ N x Qmax x low flow cut off 100 ΣQ totalized flow within N samples N Creep lock max number 40184 380 Protect linearization from user access No No Yes Read Protection of the linearization parame ters It is decided by the order number and cannot be changed The linearization parameters are listed in the device menu Linearization Totalizer 40673 4...

Page 95: ... 306 Inner pipe diameter Product dependent 0 050 to 1 200 m Read Inner pipe diameter in meters For FUS080 SONOKIT retrofit instal lations this parameter will automatically be calculated by the pipe geometric tool see Pipe geo assistant in Device menu A 5 Human Interface Table A 5 Human Interface parameters Modbus Address Parameter Default value Value range Access level Description 40757 420 Decima...

Page 96: ... 0 03531467 I 100 liter 10 kI 1000 liter 1 MI Mega liter 0 001 Table A 7 Flow rate units Flow rate Correction factor parameter Default 1 m3 s m3 min m3 minute 60 m3 h m3 hour 3600 m3 d m3 day 86400 GPS Gallon second 264 1721 GPM Gallon minute 15850 32 GPH Gallon hour 951019 4 GPD Gallon day 22824465 MGPD 1000000 Gallon day 22 824465 CFS ft3 second 35 31467 CFM ft3 minute 2118 882 CFH ft3 hour 1271...

Page 97: ...e Pipe data Number of paths 2 1 or 2 Inner pipe diameter m for FUE380 and FUS380 factory pre configured according order code May not be changed Q max Qmax is 105 of Qs Qs is shown on the system nameplate For FUE380 and FUS380 factory pre configured ac cording the selection via order code Adjustable Low flow cut off of Qmax 0 25 For FUE380 and FUS380 factory pre configured It is value related to th...

Page 98: ...r code i e 0 1 m3 Unit The same as Totalizer unit Value freely selectable Pulse width Factory pre configured according order code Typically 5 ms 5 10 20 50 100 200 500 ms Output B Active On On Off Function Alarm Pulse Alarm Call up Direction No influence while Alarm Forward Reverse Forward net Reverse net Amount per pulse No influence while Alarm Unit The same as Totalizer unit Value freely select...

Page 99: ...is not outdated The latest ordering data is always available on the Internet Process instrumentation catalog http www siemens com processinstrumentation catalogs Settings B 3 Ordering of spare parts FUS380 FUE380 Operating Instructions 09 2016 A5E00730100 AB 99 ...

Page 100: ...Settings B 3 Ordering of spare parts FUS380 FUE380 100 Operating Instructions 09 2016 A5E00730100 AB ...

Page 101: ...Interface parameters 95 I Identification parameters 85 Installation Indoor outdoor 21 Pipe mounting 28 Wall mounting 28 Internet Contact person 12 66 Flow documentation 12 Support 66 Introduction 7 L Laws and directives 13 Lithium batteries Return 72 Safety 13 Local display 45 M Maintenance 63 Material compatibility 14 Measuring principle 18 Menu items 46 Meter setup parameters 93 Modbus network 5...

Page 102: ...ety standards 14 Scope of delivery 9 Service 63 66 Support 66 T Temperature specifications 21 Transit time 18 V View process values 58 W Wire insulation 32 41 Index FUS380 FUE380 102 Operating Instructions 09 2016 A5E00730100 AB ...

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