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Siemens SIMOTICS M-1PH1, Equipment Manual

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Siemens SIMOTICS M-1PH1 Equipment Manual Download Page 99

 

Operation 

 

9.1 Faults 

1PH1 main motors 
Equipment Manual, 09/2021, A5E51077676A-AA 

97

 

Code to causes of faults and remedial measures 

 

Code  Cause of fault 

Remedial measures 

A 

Overload 

Reduce load 

B 

Interrupted phase in the supply 

cable/motor winding 

Check the converter and supply cables/measure the wind-

ing resistances and insulation resistances, repair after con-

sultation with manufacturer 

C 

Interrupted phase in the feeder 

cable after switching on 

Check the converter and supply cables/check the winding 

resistances 

D 

Converter output voltage too 

high, frequency too low 

Check the converter settings, perform automatic motor 

identification 

F 

Winding short circuit or phase 

short circuit in stator winding 

Measure the winding resistances and insulation resistances, 

repair after consultation with manufacturer 

E 

Stator winding incorrectly con-

nected 

Check winding connection 

I 

Heat dissipation obstructed by 

deposits 

Clean the drive surfaces. Ensure that the cooling air can 

flow in and out unimpeded 

Cooling air inlet/outlet is 

blocked by foreign bodies 

Remove the blockage. Ensure that the cooling air can flow 

in and out unimpeded 

Fan motor does not start 

Check the function of the fan motor 

J 

Insufficient shielding for motor 

and/or encoder cable 

Check the shielding and grounding 

K 

Drive controller gain too high 

Adjust the controller 

L 

Rotating parts are grinding 

Determine cause and adjust parts concerned 

Foreign bodies in the motor 

Send to manufacturer for repair 

Bearing damage 

Send to manufacturer for repair 

M 

Rotor not balanced 

Decouple rotor and rebalance 

N 

Rotor out of true, shaft bent 

Consult the manufacturer 

O 

Poor alignment 

Align machine set, check coupling 

P 

Coupled machine not balanced  Rebalance coupled machine 

Q 

Mechanical shocks from cou-

pled machine 

Inspect coupled machine 

R 

Uneven gearbox operation 

Repair the gearbox 

If the fault still cannot be resolved after applying the measures specified above, contact the 

manufacturer or Siemens Service Center. 

Summary of Contents for SIMOTICS M-1PH1

Page 1: ......

Page 2: ......

Page 3: ...A Introduction Fundamental safety instructions 1 Motor description 2 Mechanical properties 3 Preparation for use 4 Mounting the motor 5 Electrical connection 6 Configuration 7 Commissioning 8 Operation 9 Maintenance 10 Decommissioning and disposal 11 Technical data and characteristics 12 Appendix A ...

Page 4: ... by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens produc...

Page 5: ... location where it can be easily accessed and made available to the personnel responsible Target group This documentation addresses the following personnel Project planners and project engineers Machine manufacturers Commissioning engineers Electricians and fitters Service technicians and warehouse personnel Benefits This documentation enables the target group to apply the rules and guidelines to ...

Page 6: ... can individually compile your personal library e g for your documentation based on Siemens content and adapt it for your own machine documentation To do so click My Documentation Note If you want to use this function you must register once Later you can log on with your login data You can create your own personal library under mySupport using the following procedure Precondition You have register...

Page 7: ...nts connector positions are sometimes changed slightly This does not cause any problems with proper use of the components Please take this fact into consideration in special installation situations e g allow sufficient clearance for the cable length Use of third party products This document contains recommendations relating to third party products Siemens accepts the fundamental suitability of the...

Page 8: ...Introduction 6 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA ...

Page 9: ...evice combination 25 2 4 Derating factors 26 3 Mechanical properties 27 3 1 Directives and standards 27 3 2 Cooling 28 3 3 Degree of protection 30 3 4 Construction types 31 3 5 Motor dimensions 32 3 6 Bearing 36 3 6 1 Bearing types and bearing versions 36 3 6 2 Bearing lifetime 36 3 7 Shaft extension 37 3 8 Radial and axial forces 37 3 8 1 Radial force 37 3 8 2 Axial force 39 3 8 3 Radial and axia...

Page 10: ...ne system configurations 69 6 2 Circuit diagram of the motor 69 6 3 Connecting the external fan 69 6 4 System integration 71 6 4 1 SINAMICS drive I O 71 6 4 2 Connecting up information 74 6 4 3 Routing cables 75 6 4 4 Terminal boxes 77 6 4 4 1 Motor terminal box 77 6 4 4 2 Fan terminal box 78 6 4 5 Connecting the terminal boxes 78 6 4 6 Encoder system 81 6 4 6 1 Overview 81 6 4 6 2 Encoder connect...

Page 11: ...ioning and disposal 107 11 1 Decommissioning 107 11 2 Disposal 108 12 Technical data and characteristics 109 12 1 SIMOTICS M 1PH1 main motors 109 12 1 1 General technical data 109 12 1 2 Specific technical data 110 12 1 2 1 Shaft height 100 110 12 1 2 2 Shaft height 132 110 12 1 2 3 Characteristics 111 12 2 Cables for the SINAMICS V70 spindle servo system 121 12 3 Address of CE authorized manufact...

Page 12: ...Table of contents 1PH1 main motors 10 Equipment Manual 09 2021 A5E51077676A AA ...

Page 13: ... between any of the power connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system ...

Page 14: ...lectric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Arcing when a plug connection is opened during operation Opening a ...

Page 15: ...S Industry Online Support app only on equipment that has already been switched off WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible Unrecognized dangers may cause accidents resulting in serious injury or death Check that the warning labels are complete based on the documentation Attach any missing war...

Page 16: ...or implants if they are close to converters motors If this affects you maintain the minimum distance to such equipment that is specified in the Intended use chapter When transporting or storing permanent magnet motors always use the original packing materials with the warning labels attached Clearly mark the storage locations with the appropriate warning labels IATA regulations must be observed wh...

Page 17: ...s required Allow the motor to cool down before starting any work Use the appropriate personnel protection equipment e g gloves 1 2 Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices ESD are individual components integrated circuits modules or devices that may be damaged by either electric fields or electrostatic discharge NOTICE Equipment damage due ...

Page 18: ...o make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed und...

Page 19: ...y ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages cause...

Page 20: ...Fundamental safety instructions 1 4 Residual risks of power drive systems 18 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA ...

Page 21: ...ith the following mechanical properties Asynchronous variant Forced ventilation Shaft heights 100 mm and 132 mm Thanks to the flexible interplay between the converter and the motor it is now even easier to implement the following applications Extreme duty cycle Short rise time High precision with respect to the speed torque and positioning Highlights and benefits Wide power spectrum with low envel...

Page 22: ...ns If you have any questions regarding the intended use please contact your local Siemens office If you wish to use special versions and design variants whose specifications vary from the motors described in this document then first contact your local Siemens office WARNING Danger to life for wearers of active implants due to magnetic and electrical fields Electric motors pose a danger to people w...

Page 23: ... 1 F1 GA0 7 5 1500 1PH1105 1 F1 GA0 132 7 5 1000 1PH1131 1 D1 GA0 11 1000 1PH1133 1 D1 GA0 11 1500 1PH1131 1 F1 GA0 15 1500 1PH1133 1 F1 GA0 1 For more information about the article numbers see the motor article number explanation de scribed in this section 2 3 2 Motor rating plate Motor type Maximum torque Article number Rated power Serial number Motor power factor Mounting orientation Weight Enc...

Page 24: ...Motor description 2 3 Scope of delivery 1PH1 main motors 22 Equipment Manual 09 2021 A5E51077676A AA Article number explanation example ...

Page 25: ...1AF0 5 6FX3002 2CT30 1AH0 7 6FX3002 2CT30 1BA0 10 6FX3002 2CT30 1BF0 15 6FX3002 2CT30 1CA0 20 MOTION CONNECT 300 absolute encoder cable 6FX3002 2DB30 1AD0 3 6FX3002 2DB30 1AF0 5 6FX3002 2DB30 1AH0 7 6FX3002 2DB30 1BA0 10 6FX3002 2DB30 1BF0 15 6FX3002 2DB30 1CA0 20 Note The MOTION CONNECT 300 cables MOTION CONNECT 500 cables and spindle setpoint cables given above are suitable for use in drag chain...

Page 26: ...le number Picture Quantity pieces Used for 4 2 5 mm2 KST RNYL 2 5 3 U V W KST SNYL2 4 3 U V W KST RNYL 2 6 1 PE KST RNYL 2 5 1 PE IDEAL 6204 1 Cable shielding 4 4 mm2 KST RNYL 5 5 3 U V W KST SNYL5 5 3 U V W KST RNY 5 6 1 PE KST RNY 5 5 1 PE IDEAL 6204 1 Cable shielding 4 10 mm2 KST TLK 10 5 3 U V W KST TLK 10 5 4 U V W PE KST TLK 10 6 1 PE IDEAL 62P08 1 Cable shielding 4 16 mm2 KST TLK 16 5 3 U V...

Page 27: ...n mm2 Articlenumber Frame size Rated current A 3 7 10 3 1500 100 1PH1101 1 F1 GA0 4 2 5 6SL3210 5DE21 1UA0 FSB 10 5 3 7 12 9 1000 1PH1103 1 D1 GA0 6SL3210 5DE21 3UA0 FSC 12 9 5 5 16 9 1500 1PH1103 1 F1 GA0 4 4 6SL3210 5DE22 0UA0 19 6 5 5 18 8 1000 1PH1105 1 D1 GA0 7 5 19 6 1500 1PH1105 1 F1 GA0 7 5 26 6 1000 132 1PH1131 1 D1 GA0 6SL3210 5DE23 0UA0 FSD 29 8 11 28 8 1500 1PH1131 1 F1 GA0 4 10 11 28 ...

Page 28: ... other than those specified above ambient temperature 40 C or installation altitude 1000 m above sea level the permissible torque power reduction must be determined from the following table Ambient temperatures and installation altitudes are rounded off to 5 C and 500 m respectively Installation altitude above sea level Factors for reducing the torque power according to EN 60034 6 40 C 45 C 50 C 1...

Page 29: ...N 60034 9 Temperature monitoring IEC EN 60034 11 Vibration severity level IEC EN 60034 14 Relevant directives The following directives are relevant for the 1PH1 motors European Low Voltage Directive The 1PH1 motors comply with the Low Voltage Directive 2014 35 EU European Machinery Directive The 1PH1 motors do not fall within the area of validity covered by the Machinery Directive However the use ...

Page 30: ...RoHS You can find additional information at China RoHS https support industry siemens com cs ww de view 109738656 en 3 2 Cooling The 1PH1 motors of both SH100 and SH132 are available with only one cooling method that is forced ventilation When mounting a motor with forced ventilation make sure that the following requirements are met The motor is well ventilated especially for encapsulated installa...

Page 31: ...ce The 1PH1 motors are not suitable for use in corrosive atmospheres or atmospheres with a high salt content or in outdoor applications Minimum clearance between a fan and parts components mounted by the customer The minimum clearance between a fan and parts components mounted by the customer or the air discharge opening and the minimum clearance S between the air intake air discharge opening and ...

Page 32: ...protection for the motor Note Suitability of the motor depending on the ambient conditions Depending on the ambient conditions such as the chemical properties of dusts or cooling media used at the installation site you can only conditionally evaluate the suitability of the motor for the particular environment for example electrically conductive dusts using the degree of protection In these cases b...

Page 33: ...021 A5E51077676A AA 31 3 4 Construction types Mounting orientation The SIMOTICS M 1PH1 main motor supports flange mounting and foot mounting as shown below Mounting method Standard type of construction Rotated type of construction Foot mounting IM B3 IM V5 Flange mounting IM B5 IM V1 ...

Page 34: ...Mechanical properties 3 5 Motor dimensions 1PH1 main motors 32 Equipment Manual 09 2021 A5E51077676A AA 3 5 Motor dimensions Motor dimensions Shaft height 100 mm flange mounting unit mm ...

Page 35: ...Mechanical properties 3 5 Motor dimensions 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 33 Shaft height 100 mm foot mounting unit mm ...

Page 36: ...Mechanical properties 3 5 Motor dimensions 1PH1 main motors 34 Equipment Manual 09 2021 A5E51077676A AA Shaft height 132 mm flange mounting unit mm ...

Page 37: ...Mechanical properties 3 5 Motor dimensions 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 35 Shaft height 132 mm foot mounting unit mm ...

Page 38: ...ng difficult operating conditions the bearing replacement intervals are reduced by up to 50 Large vibrations and shocks Frequent reversing operations 3 6 2 Bearing lifetime The bearing lifetime is limited by the material fatigue fatigue service life and or lubrication failure grease service life The fatigue lifetime statistical bearing lifetime mainly depends on the mechanical load For more inform...

Page 39: ...ns at the DE For smaller shaft diameters only reduced radial forces or none at all may be transmitted For force levels going beyond the upper and lower limits contact your local Siemens office NOTICE Premature damage to bearings and shaft breakage due to strong radial forces Bearings can be prematurely damaged and shafts may break if force transmission elements apply too much load to the shaft ext...

Page 40: ... the radial forces at the shaft extension make sure that you comply with the regulations of the belt manufacturers Set the belt tension by means of appropriate measuring instruments Calculating the total radial force FR for belt couplings If the belt manufacturer has not provided precise radial force data the radial force can be determined approximately via the following formula FR c x FU FU 2 x 1...

Page 41: ...his reduces the service lives of the bearing and encoder and thus must be prevented The permissible axial force FAZ in operation depends on the motor mounting position and can be calculated as shown in the table below Horizontal arrangement Shaft extension facing downwards SH100 and SH132 SH100 and SH132 FAZ Permissible axial force in operation FA Permissible axial force as a function of the avera...

Page 42: ...hanical properties 3 8 Radial and axial forces 1PH1 main motors 40 Equipment Manual 09 2021 A5E51077676A AA 3 8 3 Radial and axial force diagrams Permissible radial forces Shaft height 100 Shaft height 132 ...

Page 43: ... properties 3 8 Radial and axial forces 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 41 Permissible axial forces Shaft height 100 Shaft height 132 performance bearing version 12000 h bearing lifetime ...

Page 44: ...o the frame axis Concentricity and axial eccentricity tolerance tolerance of the motor shaft in relation to the flange surface centering diameter of the mounting flange The table below provides the detailed tolerance values for the 1PH1 motors Shaft height mm Mounting method Radial eccentricity tol erance level R Concentricity and axial eccentricity tolerance level R 100 Foot mounting 0 025 132 10...

Page 45: ...e table below for requirements on the balancing process as a function of the motor balancing type Balancing equipment process step Motor with full key half key balancing Motor with a plain shaft Auxiliary shaft to balance the mounted components Auxiliary shaft with keyway Keyway with the dimensions same as at the motor shaft extension Auxiliary shaft full key or half key balanced Auxiliary shaft w...

Page 46: ...esirable vibration in the mechanical drive transmission Note Avoiding natural frequencies during mounting The motor must be carefully mounted on adequately stiff foundations or bedplates Additional elasticities of the foundations or bedplates can result in resonance effects at the natural frequency and operating speed and therefore result in inadmissibly high vibration values The magnitude of the ...

Page 47: ...by means of the appropriate measurements Vertical and horizontal alignment To compensate for any radial offset at the coupling and to horizontally adjust the motor with respect to the driven load perform the following operations Place shims under the motor feet to position the motor vertically and to prevent the stress in the machine Keep the number of shims as small as possible by using a few thi...

Page 48: ...he table below provides permissible deviations during motor aligning Permissible deviations Radial shaft offset x Axial shaft offset y Flexible coupling 0 05 mm 0 05 mm 3 11 4 Vibration stressing The on site system vibration behavior depends on factors such as the output components mounting situation alignment installation and external vibration which can increase the vibration values of the motor...

Page 49: ...asuring the vibration velocity must fulfill the requirements of ISO 2954 The vibration acceleration must be measured as a peak value within the time period based on a frequency band of 10 Hz to 2000 Hz If appreciable vibration excitation at a frequency of over 2000 Hz for example gear teeth meshing frequency can be expected the measurement range must be adapted accordingly This does not alter the ...

Page 50: ... r min The vibration values indicated refer only to the motor The system vibration response depends on the conditions at the installation location and can result in higher vibration values of the motor Different applications require different bearings As a result a high load capacity for radial forces is not compatible with a high speed and high vibration quality 3 13 Noise emission The sound pres...

Page 51: ...ts included in the package see Chapter Scope of delivery Page 21 4 2 Transportation and storage WARNING Death severe injury and or material damage resulting from lifting and transporting Improper lifting and transport procedures unsuitable or damaged lifting gear and load handling equipment can cause death severe injury and or material damage Only use suitable and intact lifting gear and load hand...

Page 52: ...eyebolts and tighten by hand approx 8 Nm Do not overtighten the eyebolts Do not remove the pressboard washers and do not use deformed or damaged eyebolts Loads that run transverse to the ring plane are not permitted If the motor is installed with the shaft extension pointing downwards or upwards the lifting eyebolts must be changed over You can find the arrangement of the eyebolts in Chapter Trans...

Page 53: ...g eyebolts on the motor Horizontal shaft extension standard Shaft extension pointing downwards Transporting a motor that has already been operated If you want to transport a motor that has already been operated proceed as follows 1 Cool down the motor 2 Remove the connections established by the customer 3 Always transport and lift the motor with the lifting eyebolts on the bearing end shields ...

Page 54: ...ors are stored incorrectly bearing seizure damage can occur for example brinelling as a result of vibrations Observe the instructions for storing the motor Short term storage To store the motor for less than six months observe the instructions below Apply a preservation agent to bare or external components for example shaft extensions if this has not already been carried out in the factory Store t...

Page 55: ... against chemical sub stances Protected in accordance with Class 1C2 Biological ambient conditions Suitable in accordance with Class 1B2 Duration Six months for the conditions listed above Special preservation measures are required for storage period of six months up to two years Check the correct state of the motor every six months Check the motor for any damage Carry out any necessary maintenanc...

Page 56: ...Preparation for use 4 2 Transportation and storage 1PH1 main motors 54 Equipment Manual 09 2021 A5E51077676A AA ...

Page 57: ...ndensation or electrically conductive contamination Protect the device e g by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12 Further measures may be necessary for particularly critical operating conditions If condensation or conductive pollution can be excluded at the installation site a lower degree of control cabinet protection may be permitte...

Page 58: ...n cause an encoder damage Do not exert any shock at the shaft extension Note Technical data on the motor enclosure Observe the technical data on the rating plate on the motor enclosure For more mounting conditions see Section Technical data and characteristics Page 109 5 2 Mounting orientation and outline dimensions 5 2 1 Mounting orientation The SIMOTICS M 1PH1 motors support the following constr...

Page 59: ...m In order to securely mount the motors and reliably and safely transfer the drive torque bolts with strength class 8 8 according to ISO 898 1 should be used Note All flange mounted motors must have a stable motor suspension assembly and for high field weakening speeds must be supported using the appropriate feet at the bearing end shield For more information on foot flange mounting see Section Mo...

Page 60: ... steel flange Use four M12 screws with a tightening torque of 84 Nm Foot mounting Remove the anchor plates with a wrench fix the motor to the mounting plate with screws and then reinstall the anchor plates You can use four screws to fix the motor as shown in the following figure Motor variant Screw Tightening torque 1PH110 4 M10 39 Nm 1PH113 4 M12 84 Nm ...

Page 61: ...ity grade G2 5 according to ISO 1940 Rotary forces that exceed this are not permissible Note that rotary forces can also occur with coupling outputs If an output component is shorter than the feather key with balancing type H you must remove the section of the feather key that protrudes from the shaft contour and output component to maintain the balance quality Fit remove the output components onl...

Page 62: ...at the factory in order to ensure that the bearing grease is displaced before the motor is shipped This precaution protects the bearings against damage when the motor is accelerated to the maximum speed However it does not ensure optimum distribution of the lubricating film Experience has shown that the lubricating film is not optimally distributed until the motor has been in operation for a signi...

Page 63: ...axial runout deviation between the coupling and the spindle axis will determine how smoothly the spindle will run when the coupling half is mounted Observe the specified tolerances 3 Balance the complete assembly spindle with mounted coupling half Balance the complete assembly that is spindle with the mounted coupling half on a suitable fixture Residual imbalance complies with G1 ...

Page 64: ...4 Install the spindle in the headstock You need to align the location flange for the motor centering shoulder to ensure that the motor shaft and spindle shaft are precisely aligned Make sure that the radial axial runout deviation does not exceed 0 01 mm For centering the motor we recommend a G6 fit for the motor location flange ...

Page 65: ...A5E51077676A AA 63 5 Mount the coupling half on the motor shaft 6 Balance complete assembly that is motor with the mounted coupling half Balance the motor when it is completely assembled with the coupling half The aim is to achieve the same vibration levels as the motor would exhibit without the coupling half ...

Page 66: ...r spindles 1PH1 main motors 64 Equipment Manual 09 2021 A5E51077676A AA 7 Mount the motor on the headstock The coupling must exhibit an axial clearance of between 1 5 mm and 2 5 mm in order to prevent constraining forces exerted by the motor spindle assembly ...

Page 67: ... motors Equipment Manual 09 2021 A5E51077676A AA 65 8 Check the smooth running performance of the complete drive train To ensure satisfactory smooth running and a long bearing service life the specified vibration velocity values must not be exceeded at any point along the train ...

Page 68: ...021 A5E51077676A AA 9 Balance the complete drive train The complete drive train will need to be balanced if the specified vibration velocity values cannot be achieved 1PH1 motor Location flange for the motor Coupling reference dimension Spindle holder spindle housing Rotex GS clamping ring hubs steel Spindle ...

Page 69: ...erent materials separately with separating webs in the drag chain Fill the webs evenly to ensure that the position of cables does not change during operation Distribute cables as symmetrically as possible according to their weights and dimensions Use webs to separate cables with different outer diameters Keep cables untwisted in the drag chain Observing minimum bending radius requirements Cables m...

Page 70: ...Mounting the motor 5 6 Notes on laying cables in drag chains 68 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA ...

Page 71: ...de must be connected between the line supply and the drive system to protect the motor insulation from excessive stress The majority of TT systems have a grounded external conductor and thus in this case an isolating transformer must be used 6 2 Circuit diagram of the motor You can find information on the circuit and on connecting the motor winding and auxiliary equipment for example the encoder i...

Page 72: ...be observed The continuous sealing of the cable gland toward the terminal box and the cable must be ensured NOTICE Damage to the machine due to a short circuit Water that accumulates at the cable glands can result in a short circuit which can cause consequential damage to the machine Make sure that the cable outlet does not face upward NOTICE Incorrect direction of rotation The external fan can be...

Page 73: ...S drive I O CAUTION Finger injuries caused by improper cable connection When connecting cables to the drive interfaces with detachable connectors fixing the cables directly to the connectors which have not been fitted onto the drive may result in finger injuries First fit the connectors onto the drive and then fix the cables to the connectors ...

Page 74: ...m integration 1PH1 main motors 72 Equipment Manual 09 2021 A5E51077676A AA Connecting the SINAMICS V70 FSD servo system No internal braking resistor is available with the V70 spindle drive You must select an external braking resistor ...

Page 75: ...Electrical connection 6 4 System integration 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 73 Connecting the SINAMICS G120 drive system ...

Page 76: ... come into contact with rotating mechanical parts 6 4 2 Connecting up information Observe data on the motor rating plate data and circuit diagram in the motor terminal box Use sufficiently dimensioned connection cables Note System compatibility for connection System compatibility is guaranteed only if shielded power cables are used and the shield is conductively bonded over a large area to the met...

Page 77: ...ed cable glands must be closed and the plugs must be tightly screwed in place All of the sealing surfaces must be in a perfect condition 6 4 3 Routing cables Rules for routing cables In order to achieve the greatest possible EMC compatibility for the complete system the following EMC measures must be carefully observed Signal cables and power cables must be routed at the greatest possible distance...

Page 78: ...cables and fan cables as shown in the figure below especially in humid moist environments Minimum cable bending radius R The minimum cable bending radii are listed as follows Cable type Cable cross section mm2 Minimum static bending radius mm2 1 Minimum dynamic bending radius mm2 2 Power cable 4 x 2 5 5 x 10 180 4 x 4 5 x 11 4 210 4 x 10 5 x 20 360 4 x 16 5 x 24 2 440 Encoder cable 6 x 0 2 4 x 0 2...

Page 79: ...the connection cables can be thermally damaged This can result in personal injury and damage to property due to electric shock and fire hazard Carefully observe the current which the motor draws for your particular application Adequately dimension the connecting cables according to IEC 60204 1 or IEC 60364 5 52 NOTICE Damage to cables or connectors Do not put much stress upon cables or connectors ...

Page 80: ...ctions is as follows encoder cable first power cable next and then the fan cable There are threaded holes available on both sides of the terminal box housing for you to pass the cables through You can select to connect the individual cables to the terminal boxes from the threaded holes on the desired side No fan cable is provided at delivery When connecting your own fan cable make sure you connect...

Page 81: ... first threaded hole in the motor terminal box housing Follow the steps below to connect the encoder cable to the motor terminal box For the absolute encoder cable 3a1 Insert the male connector of the absolute encoder cable into the female connector in the motor terminal box 3a2 Remove from the terminal box the grounding screws as well as the hose clamp Lay the absolute encoder cable appropriately...

Page 82: ...x 4 7 Nm 1PH113 1 x M6 max 4 7 Nm 4b Tighten the cable gland of the power cable onto the threaded hole 5 For 1PH113 motors pass your own fan cable recommended cable outer diameter 4 mm to 8 mm through the cable gland and then through the threaded hole in the fan terminal box housing For 1PH110 motors first pass your own fan cable recommended cable outer diame ter 4 mm to 8 mm through the cable gla...

Page 83: ...20 C 15 C 120 C Storage temperature 40 C 100 C 40 C 100 C Resolution 20 bit 2500 ppr Accuracy 100 100 Maximal current consumption 120 mA 200 mA Relative humidity 95 95 Interface BiSS TTL 6 4 6 2 Encoder connection Encoder connector The 1PH1 motors use 10 pin connector for the incremental encoder and 8 pin connector for the absolute encoder Illustration Pin No Incremental encoder Absolute encoder S...

Page 84: ...g Grounding the shielded encoder cable NOTICE Cable shielding The encoder cable must be shielded to meet the EMC requirements The maximum permissible length is 30 m To ensure better EMC compliance you are recommended to strip the encoder cable and connect the cable shield to earth to enhance the grounding effect ...

Page 85: ...ocess is usually carried out in the following sequence of steps Step Configuration activity description Remarks 1 Clarification of the drive type For more infor mation see Section Specify ing the duty cycle Page 85 2 Definition of supplementary conditions and integration into an automation system 3 Definition of the load calculation of the maximum load torque and selection of the motor 4 Selection...

Page 86: ...eleration and maximum deceleration Cycle time Asynchronous motors can be used to increase maximum speeds in the field weakening range Asynchronous motors for higher power ratings are also available The following factors are especially important when you configure a drive application The ambient temperature and installation altitude of the motors and drive components Heat dissipation from the motor...

Page 87: ...curve An overload rating is provided for transient overloads for example during acceleration The overload current must be calculated relative to the required overload torque The peak torque must lie below the voltage limiting characteristic curve Duty cycles with a varying ON period Besides continuous duty cycles S1 standard intermittent duty cycles S6 are defined for duty cycles with a varying ON...

Page 88: ...ue Once the application has been defined and specified the maximum motor torque is calculated Generally the maximum motor torque is required during acceleration The load torque and the torque required to accelerate the motor are added The maximum motortorqueisthen verified withthelimiting characteristic curves ofthemotor The following criteria must be taken into account when you select the motor T...

Page 89: ...ing on the available torque This is then followed by a constant power range where the field is weakened field weakening range The field weakening range is limited by the voltage limit For the 1PH1 motors the S6 characteristics are shown in addition to the S1 characteristic The figure below shows the typical speed power diagram In order that safe reliable operation is guaranteed even when the line ...

Page 90: ...Configuration 7 3 Selecting motors 88 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA ...

Page 91: ...keys or secure them so that they cannot be flung out Do not touch any rotating parts Secure output elements by using the appropriate safety guards WARNING Danger to life when the forced ventilation draws in hair and articles of clothing Hair ties and articles of clothing drawing into the machine at the air intake can cause severe injury or death Remove any ties or similar Wear a hat or hair net to...

Page 92: ...specific to the particular installation site Install and connect the motor properly before commissioning the system Commission the drive system corresponding to the operating instructions of converters Familiarize yourself with the safety instructions and observe the following checklists before starting any work General checking Checking items OK Are all of the necessary components of the configur...

Page 93: ...e couplings been aligned and balanced Has the tension of a belt drive been correctly adjusted Have the gear tooth flank and gear tooth tip clearance as well as radial clearance been correctly adjusted for geared outputs Checking the electrical system Checking items OK Has the motor been connected properly so that it can rotate in the specified direction Have the minimum insulation resistance value...

Page 94: ...glands correctly sealed Are the fan air intake and the area around the fan blades free of foreign bodies Does the minimum clearance S between the air intake air discharge opening and adjacent components be complied with Does the fan have the correct direction of rotation An arrow is stamped on the fan rating plate This arrow indicates the correct di rection of rotation of the fan When the fan star...

Page 95: ...mperature is between 20 C and 30 C When performing the measurement wait until the final resistance value is reached this takes approx one minute Limits The table below specifies the measuring circuit voltage as well as the limit values for the minimum insulation resistance and the critical insulation resistance with a rated motor voltage of UN 2 kV Stator winding insulation resistance at 25 C Meas...

Page 96: ... critical value the insulation resistance should be subsequently checked at suitably regular intervals Values apply for measurement at a winding temperature of 25 C 8 4 Switching on and switching off Note EMERGENCY OFF To avoid accidents be familiar to the EMERGENCY OFF function before you switch on the system The motor is switched on and off using the converter Read about this topic in the conver...

Page 97: ...no loose objects in or on the motor that can fall or can be flung off The motor is switched on by the converter Read about this topic in the converter operating instructions Operation While the motor is operational ensure that the specified parameters are maintained The current drawn is in the specified range Cooling is ensured Check that the heat can be dissipated unobstructed There are no abnorm...

Page 98: ...cur with respect to normal operation or faults proceed as follows Determine the cause using the Possible faults table If you have identified the cause attempt to resolve the fault using the Code to causes of faults and remedial measures table In this regard observe the relevant chapter in the documentation associated with the components of the complete drive system Possible faults Fault Cause of f...

Page 99: ...ion obstructed by deposits Clean the drive surfaces Ensure that the cooling air can flow in and out unimpeded Cooling air inlet outlet is blocked by foreign bodies Remove the blockage Ensure that the cooling air can flow in and out unimpeded Fan motor does not start Check the function of the fan motor J Insufficient shielding for motor and or encoder cable Check the shielding and grounding K Drive...

Page 100: ...and ensure that it remains dry for example appropriate drying agents Measures for long non operational periods If the motor is not operational for extended periods of time run it at regular intervals roughly once a month or spin the rotor by hand When recommissioning after longer non operational periods of the motor perform the checks and measures listed in Chapter Commissioning Page 89 Before swi...

Page 101: ...ve eyewear gloves respiration filter CAUTION Injuries caused by blown particles When you clean the motor using compressed air this can stir up dusts metal chips and cleaning agents which can cause injury When cleaning the motor with compressed air ensure there is adequate extraction equipment Use the appropriate personal protection equipment for example gloves protective overall 10 1 General inspe...

Page 102: ...nd on the operating conditions Adapt the maintenance intervals to match the local conditions such as pollution dirt switching frequency and load Carry out the following measures according to what is specified in the table Operating intervals or periods and measures Operating intervals or periods Measures After 500 operating hours after 6 months at the latest Initial inspection Approx every 8000 op...

Page 103: ...aintained The smooth running characteristics and motor noise during operation have not changed When the motor is at a standstill check the follows The motor foundation has no indentations or cracks The machine is aligned within in permissible tolerance ranges All of the mounting bolts screws for the mechanical and electrical connections are tight The insulation resistance of windings lies in the p...

Page 104: ...02 0AC00 0AA0 Note The external fan can be replaced by the customers themselves or by appropriately trained Siemens service personnel Replacing the external fan Before replacing the fan proceed as follows 1 Switch off the motor and fan 2 Disconnect both of them from the power supply by disconnecting all phases 3 Ensure that they both cannot be accidentally switched on again 4 Once the voltage has ...

Page 105: ...To reassemble the fan proceed in reverse order 1 Open the terminal box 2 Disconnect all terminals 3 Part the four screws and disassemble the fan When you complete the replacing proceed as follows 1 After replacing check the insulation resistance 2 Check that you have re attached any parts that were removed from replacing 3 Reconnect the power supply 4 Switch on the motor and fan again ...

Page 106: ...ll possible lock the fan blades so that they cannot rotate Before cleaning the fan and motor proceed as follows 1 Switch off the motor and fan 2 Disconnect both of them from the power supply by disconnecting all phases 3 Ensure that they both cannot be accidentally switched on again 4 Once the voltage has been disconnected on all poles wait for 5 minutes before touching the device 5 Allow the moto...

Page 107: ...gloves respiration filter NOTICE Damaged fan blades as a result of excessive force Fan blades can be damaged if subject to excessive force Avoid applying excessive force to the fan Note Use a lint free cloth or a soft brush to clean the fan blades ensure that no moisture enters the inside of the motor Clean the motor and the fan with commercially available cleaning agents After cleaning When you c...

Page 108: ...Maintenance 10 6 Cleaning the motor and the external fan 1PH1 main motors 106 Equipment Manual 09 2021 A5E51077676A AA ...

Page 109: ... 5 Remove the fixing elements from the motor 6 Transport the motor to a suitable location for disassembly Observe the notes provided in Chapter Maintenance Page 99 Dismantle the motor using the general motor typical procedures WARNING Death or severe injury caused by falling machine parts The machine partially comprises heavy individual components When removing the machine these components can fal...

Page 110: ...ample motor windings Insulating materials Process material and chemicals Sort the process materials and chemicals for recycling according to whether they are Oil Dispose of the spent oil as special waste in accordance with the spent oil ordinance Grease Solvents Cleaner solvent Paint residues Do not mix solvents cleaner solvents and paint residues Insulating materials Electrical insulation materia...

Page 111: ...1 1 F Grade B is maintained up to 1800 r min Grade S is maintained from 1800 r min to 10000 r min 1PH11 1 D Grade B is maintained up to 1800 r min Grade R is maintained from 1800 r min to 6000 r min Static bearing lifetime 20000 h 1 Encoder lifetime 20000 h Motor lifetime 20000 h Paint finish Anthracite Degree of protection IP54 dust tight and splash proof during motor operation Type of constructi...

Page 112: ... 0 4595 Ω 0 3597 Ω 0 8227 Ω 0 4557 Ω Winding inductance motor magnetizing inductance 97 mH 56 mH 54 5 mH 91 mH 69 5 mH Moment of inertia 0 009 kgm2 0 0112 kgm2 0 015 kgm2 0 0112 kgm2 0 015 kgm2 Motor weight 29 kg 36 kg 45 kg 36 kg 45 kg 12 1 2 2 Shaft height 132 Article no 1PH113 1 1 F 3 1 F 1 1 D 3 1 D Insulation class F Rated power 11 kW 15 kW 7 5 kW 11 kW Rated torque 70 Nm 95 5 Nm 71 6 Nm 105 ...

Page 113: ...cribed in this section are generated based on the supply voltage of 3 phase 380 V AC Explanation of technical data abbreviations Abbreviation Unit Description nN r min Rated speed PN kW Rated power MN Nm Rated torque IN A Rated current UN V Rated voltage fN Hz Rated frequency n2 r min Maximum operating speed in a field weakening range with the constant power nmax r min Maximum speed ...

Page 114: ...s 1PH1 main motors 112 Equipment Manual 09 2021 A5E51077676A AA Shaft height 100 1PH1101 1 F nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1500 3 7 24 10 3 326 53 3 4300 10000 4 8 13 4 5 6 15 5 7 4 21 ...

Page 115: ...ain motors 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 113 1PH1103 1 F nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1500 5 5 35 16 9 290 53 5500 10000 7 2 22 0 8 3 25 4 11 0 34 ...

Page 116: ...n motors 1PH1 main motors 114 Equipment Manual 09 2021 A5E51077676A AA 1PH1105 1 F nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1500 7 5 48 19 6 327 52 6 4300 10000 9 8 25 5 11 3 29 4 15 0 39 ...

Page 117: ...ain motors 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 115 1PH1103 1 D nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1000 3 7 35 12 9 269 36 9 4600 6000 4 8 16 8 5 6 19 4 7 4 26 ...

Page 118: ...in motors 1PH1 main motors 116 Equipment Manual 09 2021 A5E51077676A AA 1PH1105 1 D nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1000 5 5 53 18 8 265 36 4 4600 6000 7 2 24 4 8 3 28 2 11 0 38 ...

Page 119: ... 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 117 Shaft height 132 1PH1131 1 F nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1500 11 70 28 8 295 51 5 5000 8000 14 3 37 4 16 5 43 2 22 0 58 ...

Page 120: ...n motors 1PH1 main motors 118 Equipment Manual 09 2021 A5E51077676A AA 1PH1133 1 F nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1500 15 95 5 36 7 317 50 8 4000 8000 19 5 47 7 22 5 55 1 30 0 73 ...

Page 121: ...n motors 1PH1 main motors Equipment Manual 09 2021 A5E51077676A AA 119 1PH1131 1 D nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1000 7 5 71 6 26 6 220 35 2 5000 6000 9 8 34 6 11 3 39 9 15 0 53 ...

Page 122: ...in motors 1PH1 main motors 120 Equipment Manual 09 2021 A5E51077676A AA 1PH1133 1 D nN PN MN IN UN fN n2 nmax Ps6 40 Is6 40 Ps6 25 Is6 25 Ps6 15 Is6 15 r min kW Nm A V Hz r min r min kW A kW A kW A 1000 11 105 28 3 301 35 3000 6000 14 3 36 8 16 5 42 5 22 0 57 ...

Page 123: ...0 2 mm2 4 0 25 mm2 Operation voltage 1000 V 30 V Operation temperature 20 C to 80 C 30 C to 60 C Shielding Yes coverage 80 Yes Minimum bending radius static 5 outer diameter Minimum bending radius dynamic 180 mm 210 mm 360 mm 440 mm 20 outer diameter Bending cycles 100000 Oil resistance DIN VDE 472 803 Part B EN60811 2 1 fulfilled Flame retardant IEC 332 1 EN60332 1 1 to 1 3 fulfilled Certificatio...

Page 124: ...Technical data and characteristics 12 3 Address of CE authorized manufacturer 1PH1 main motors 122 Equipment Manual 09 2021 A5E51077676A AA ...

Page 125: ...ated voltage definition takes into account magnetic iron saturation and thermal factors Rated current IN This is the current effective phase value that flows at the rated speed and rated torque and can be thermally provided according to the specified operating mode duty type according to IEC 60034 1 Rated frequency fN This is the frequency required for obtaining the performance ratings PN nN and s...

Page 126: ...hat the maximum permissible speed is not exceeded Realize this by using a suitable control system or by activating the speed monitoring function in the drive Maximum torque Mmax This is the torque that is briefly available for dynamic operations for example during accelerating Maximum current Imax This is the current effective phase value that is produced at the rated speed and maximum torque S1 d...

Page 127: ...sentially comprise paperboard containers that are in compliance with the Packaging Directive 94 62 EC Energy consumption during production needs to be optimized Production has low emission levels Environmental compatibility for disposal Motors must be disposed in compliance with domestic and local regulations in the normal recycling process or be returned to the manufacturer The following must be ...

Page 128: ...he power cable 1PH1 main motors 126 Equipment Manual 09 2021 A5E51077676A AA A 3 Assembling the power cable For more information about selecting a proper power cable for the 1PH1 motor see Section Cables and connectors Page 23 ...

Page 129: ...ing cable conductors 5 Strip 10 mm of the insulation at the end of each cable conductor 6 Insert cable wires into individual conductor terminals Use a crimping tool to crimp the terminals minimum tensile strength 350 N 7 This step is necessary only for 4 x 10 mm2 4 x 16 mm2 power cables Skip this step if you assemble 4 x 2 5 mm2 4 x 4 mm2 power cables Pass each conductor terminal through a heat sh...

Page 130: ...5 Pass white cable marker tubes through corresponding cable conductors 6 Strip 10 mm of the insulation at the end of each cable conductor 7 Insert cable wires into individual conductor terminals Use a crimping tool to crimp the terminals minimum tensile strength 350 N 8 This step is necessary only for 4 x 10 mm2 4 x 16 mm2 power cables Skip this step if you assemble 4 x 2 5 mm2 4 x 4 mm2 power cab...

Page 131: ...ng coupling 45 Concentricity 42 Connecting up notes 74 74 Cooling 28 D Decommissioning 107 Degree of protection 30 30 Delivery Motor package 21 Delivery check 49 Disposal 108 125 E Encoder 81 Encoder grounding 82 Encoder wiring 82 Environmental compatibility 125 F Faults 96 fN 111 I IN 111 Inspection and maintenance General inspection 101 Guidlines 99 Initial inspection 101 L Lubrication Permanent...

Page 132: ...ce 37 Radial force diagrams 40 Replacing Fan 103 S Spare part Fan 102 Storage 52 T Technical data Cables for V70 spindle 121 Motors 109 Technical Support Hotline 5 Three phase external fan 69 Training 4 Transport 51 U UN 111 Use for the intended purpose 20 V Vibration severity limit values 48 Vibration stressing 46 Vibration values 46 ...

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