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Siemens SIMOREG DC-MASTER, Operating Instructions Manual

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Siemens SIMOREG DC-MASTER Operating Instructions Manual Download Page 69

12.2010 

Maintenance 

Siemens AG    6RX1700-0DD74

 

ENGLISH

  

69

 

SIMOREG DC-MASTER Converter Commutation Protector      Operating Instructions 

Replacing printed circuit boards 

 

Power Interface
MLFB = 6RY1703-0DC01

Limiter Board
MLFB = 6RY1703-0AC01

 

 
 

8.2.2  Replacing diode, thyristor and IGBT modules 

The modules are fixed using self-tapping screws. To mount modules, it is absolutely necessary to 
use screws with metric thread with the same length as the original screws and locking elements 
(washer and spring washer). When screwing modules to busbars and other assemblies, screws 
with metric thread with the same length as the original screws and locking elements (washer and 
spring washer) must also be used. 

Module design 

 

 

 

Tightening torque, module: 3,5 Nm 
Tightening torque of the power connections: 5 Nm 

 

Tightening torque, module: 6 Nm 
Tightening torque of the power connections: 12 Nm 

 

Summary of Contents for SIMOREG DC-MASTER

Page 1: ...s SIMOREG DC MASTER Converter Commutation Protector SIMOREG CCP Operating Instructions Edition 04 Order No 6RX1700 0DD74 ...

Page 2: ... unit The SINAMICS DCM must have software release 1201400 or higher The software release of the SINAMICS DCM can be read out at parameter r50060 6 the software release of the associated SIMOREG CCP can be read out at parameter r51560 0 The latest software release for the SIMOREG CCP is available on the Internet page http support automation siemens com WW view de 19847387 133100 Transmission as wel...

Page 3: ... interconnect the main contactor circuit breaker K1 31 6 2 4 Recommended connection when using a Siemens 3WL circuit breaker 31 6 3 Connecting units in parallel 33 6 3 1 Parallel connection of SIMOREG DC MASTER units 33 6 3 2 Parallel connection of SINAMICS DCM units 34 6 3 3 Connecting the Firing Unit Trigger Board 36 6 4 Fuses 37 6 5 Arrangement of the terminals connectors and fuses 37 6 6 Termi...

Page 4: ...X1700 0DD74 SIMOREG DC MASTER Converter Commutation Protector Operating Instructions 11 Appendix 73 11 1 Characteristic diagrams 73 11 2 Relevant standards 91 11 3 Certification 91 11 4 Abbreviations terminology 91 11 5 Environmental compatibility 92 ...

Page 5: ...g relating to property damage Qualified personnel The product system that belongs to this documentation may be operated only by personnel qualified for the associated task while observing the appropriate documentation for the associated task in particular the safety and warning notes provided in the documentation Because of their training and experience qualified personnel can recognize any risks ...

Page 6: ...ment or legal relationship The Purchase Agreement contains the complete and exclusive obligations of Siemens including the warranty provisions Any statements contained in these operating instructions neither expand nor restrict the scope of these contractual warranty conditions WARNING This unit is at a hazardous voltage level and contains dangerous rotating machine parts fans Failure to comply wi...

Page 7: ...t the unit is disconnected from the supply voltage and locked out Before they are shut down both the converter unit and the motor are at dangerous voltage levels These hazardous voltages may be present even when the converter unit line contactor is open 5 If measurements need to be taken while the power supply is switched on under absolutely no circumstances touch the electrical connection points ...

Page 8: ...ght into contact with highly insulating materials e g plastic foils insulated tabletops or clothing made from synthetic fibers Modules may be set down only on conducting work surfaces Modules and components should only be stored and transported in conductive packaging such as metalized plastic boxes or metal containers If the packaging material is not conductive the modules must be wrapped with a ...

Page 9: ...A 7 0 6 0 C 0 0 Z Order No of the SIMOREG CCP with identifier Z Order codes additional and or where necessary plain text Options Option Order codes Order No MLFB Printed operating instructions for Converter Commutation Protector SIMOREG CCP in German English D74 6RX1700 0DD74 Accessories Item Order No MLFB Operating instructions for SIMOREG DC MASTER and SIMOREG CCP and DriveMonitor in all of the ...

Page 10: ...A 568 Parallel cable for SIMOREG DC MASTER 6RA70 SINAMICS DCM and SIMOREG CCP approx 5 m Connecting cable pulse turn off interface to the parallel SIMOREG CCP connection and Connecting cable summed firing pulse interface to the SIMOREG DC MASTER CUD2 and Connecting cable fast pulse cancellation interface to SINAMICS DCM 6RY1707 0AA08 Fast pulse inhibit interface module Firing Unit Trigger Board 6R...

Page 11: ...20 V 600 A x x 6RA7087 6DV62 0 420 V 850 A x 6RA7091 6DV62 0 420 V 1200 A x x 6RA7093 4DV62 0 420 V 1600 A x 6RA7095 4DV62 0 420 V 2000 A x 6RA7098 4DV62 0 420 V 3000 A 6RA7018 6FV62 0 480 V 30 A 6RA7025 6FV62 0 480 V 60 A 6RA7028 6FV62 0 480 V 90 A 6RA7031 6FV62 0 480 V 125 A 6RA7075 6FV62 0 480 V 210 A 6RA7078 6FV62 0 480 V 280 A x 6RA7082 6FV62 0 480 V 450 A x 6RA7085 6FV62 0 480 V 600 A x x 6R...

Page 12: ...FV62 0AA0 500 V 90 A 6RA8031 6FV62 0AA0 500 V 125 A 6RA8075 6FV62 0AA0 500 V 210 A 6RA8078 6FV62 0AA0 500 V 280 A x 6RA8082 6FV62 0AA0 500 V 450 A x 6RA8085 6FV62 0AA0 500 V 600 A x x 6RA8087 6FV62 0AA0 500 V 850 A x 6RA8091 6FV62 0AA0 500 V 1200 A x 6RA8025 6GV62 0AA0 600 V 60 A 6RA8031 6GV62 0AA0 600 V 125 A 6RA8075 6GV62 0AA0 600 V 210 A 6RA8081 6GV62 0AA0 600 V 400 A x 6RA8085 6GV62 0AA0 600 V...

Page 13: ...22 0 550 V 30 A 6RA7025 6FS22 0 550 V 60 A 6RA7028 6FS22 0 550 V 90 A 6RA7031 6FS22 0 550 V 125 A 6RA7075 6FS22 0 550 V 210 A 6RA7078 6FS22 0 550 V 280 A x 6RA7082 6FS22 0 550 V 450 A x 6RA7085 6FS22 0 550 V 600 A x x 6RA7087 6FS22 0 550 V 850 A x 6RA7091 6FS22 0 550 V 1200 A x 6RA7025 6GS22 0 690 V 60 A 6RA7031 6GS22 0 690 V 125 A 6RA7075 6GS22 0 690 V 210 A 6RA7081 6GS22 0 690 V 400 A x 6RA7085 ...

Page 14: ...S22 0AA0 575 V 210 A 6RA8078 6FS22 0AA0 575 V 280 A x 6RA8082 6FS22 0AA0 575 V 450 A x 6RA8085 6FS22 0AA0 575 V 600 A x x 6RA8087 6FS22 0AA0 575 V 850 A x 6RA8091 6FS22 0AA0 575 V 1200 A x 6RA8025 6GS22 0AA0 690 V 60 A 6RA8031 6GS22 0AA0 690 V 125 A 6RA8075 6GS22 0AA0 690 V 210 A 6RA8081 6GS22 0AA0 690 V 400 A x 6RA8085 6GS22 0AA0 690 V 600 A x 6RA8087 6GS22 0AA0 690 V 800 A x 6RA8090 6GS22 0AA0 6...

Page 15: ...owed by a Z Identifier for options order specific Bar code serial number order specific Fabrik Nr Serial No S Q6 Nennstrom Rated Current A Nennspannung Rated Voltage V Netzfrequenz Frequency 50 60 Hz Erz Stand Prod State A1 Kühlung Cooling S MADE IN EU AUSTRIA Rating plate SIMOREG DC MASTER s Converter Commutation Protector 6RA70 6 0 For options after the MLFB is a Z followed by its identifier ord...

Page 16: ...ure voltage are continually sensed in the basic converter unit These quantities are used to identify as to whether a commutation fault inverter commutation fault has occurred If this is the case then the following occurs 1 The firing pulses are immediately disabled in the SIMOREG DC MASTER or SINAMICS DCM 2 The basic converter unit sends a turn off command to the SIMOREG CCP via the serial interfa...

Page 17: ...ectronics with voltages of 460 VAC phase to phase maximum 300 VAC with respect to ground operation is permitted up to 4500 m A maximum of 400 VAC phase to phase maximum 230 V AC with respect to ground is permitted up to 5000 m At higher altitudes or a higher voltage there is no longer safe electrical separation but only basic insulation Definition pollution degree 2 Normally only non conductive po...

Page 18: ...TZ 1 C2 1C1 1U3 X165 X1 V51 V47 K1 3RT10 A1 A2 11 12 1 2 3 4 5 6 V100 1 X12_WID X5_M_C2 R51 X37 X31 V44 V42 V52 R54 C98043 A7048 C98043 A7046 1V1 1 X8_M_C3 X_SCHÜTZ 4 V53 1V1 V35 V38 X30_PAR X1_PLUS_GLR 1W1 C98043 A7048 X20 1C1 X38 V45 X32 V41 V39 C1 X3_M_C1 X1 V54 X_SCHÜTZ 2 V31 1D1 1U2 C3 R52 X29_PAR V53 V36 V46 V40 V37 X39 X11_WID X40 R52 X6_N_C2 X20 X_SCHÜTZ 3 V52 1U1 V33 V100 2 1U1 1 X9_PLUS_...

Page 19: ...A K AK K2 G2 K1 G1 A K AK A K AK A K AK A K AK A K AK K2 G2 K1 G1 A K AK K2 G2 K1 G1 K1G1 K2G2 AK K A K1G1 K2G2 AK K A X36 X37 X35 X38 X33 X32 X34 X31 X40 X39 1U1 1V1 1W1 C2 C1 C2 C1 1C1 1D1 1D1 1C1 Units 6RA70 95 6FC00 0 95 6KC00 0 all 2000 A V48 V36 V37 V35 V38 V47 V44 V41 V46 V43 V42 V45 V33 V32 V34 V31 V40 V39 A K AK K2 G2 G1 K1 A K AK K2 G2 G1 K1 A K AK A K AK A K AK A K AK A K AK K2 G2 G1 K1...

Page 20: ...ing transportation e g when placing down Follow the instructions on the packaging concerning transportation storage and proper handling The unit can be installed once it has been unpacked and you have checked that the delivery is complete and the unit is intact and has not been damaged The packaging materials consist of a cardboard box and corrugated cardboard and can be disposed of in accordance ...

Page 21: ...t safety regulations e g EN DIN VDE as well as all of the other relevant national or local regulations regarding dimensioning conductors and protection grounding disconnectors overcurrent protection etc The unit must be installed in compliance with the relevant safety regulations e g EN DIN VDE as well as all of the other relevant national or local regulations Grounding conductor dimensioning and ...

Page 22: ...0 22 ENGLISH Siemens AG 6RX1700 0DD74 SIMOREG DC MASTER Converter Commutation Protector Operating Instructions 5 1 Dimension drawing 600 A 1000 A 1200 A units Lifting lug 20 for M10 for M10 M12 for PE conductor connection ...

Page 23: ... 2010 Installation Siemens AG 6RX1700 0DD74 ENGLISH 23 SIMOREG DC MASTER Converter Commutation Protector Operating Instructions 2000 A units Lifting lug 20 for M10 for M10 M12 for PE conductor connection ...

Page 24: ...the SIMOREG CCP with SINAMICS DCM connected in parallel each SINAMICS DCM must be equipped with a supplementary module fast pulse cancellation interface Firing Unit Trigger Board Order No 6RY1803 0CP00 See chapter 6 3 2 CAUTION Please observe the information provided on Electrostatic sensitive devices ESD in Chapter 1 WARNING Always carry out the work with the SINAMICS DCM in a no voltage conditio...

Page 25: ...for the electronic modules position the Firing Unit Trigger Board A7103 and by shifting the plug connection X110 establish a connection to the Allocation Board A7126 Fasten the Firing Unit Trigger Board A7103 using the screw provided tightening torque 1 Nm The BOP holder can be released at the side and swung upwards to route the connecting cable After connecting the cable see Chapter 6 3 3 relocat...

Page 26: ...in voltage Even after being disconnected from the power supply the snubber capacitors in the converter unit can still be at a dangerous voltage level For this reason the unit should not be opened until an adequate period of time has elapsed When handling the unit while it is open remember that live parts are exposed The unit must only be operated with the front covers provided by the factory in pl...

Page 27: ...le for 1U1 1V1 1W1 1C1 1D1 and can be taken from the following diagram The actual cable length used must lie between l_min and l_max also refer to the example below Note The correct values for parameters U578 or p51578 must be available before determining the cable length Length l of the connecting cable between the basic unit and SIMOREG CCP Cable length l in m 0 5 10 15 20 25 30 35 40 100 200 30...

Page 28: ... have twice the value of l 2 l according to the diagram above 2 l lUVW lCD You can e g keep the line side connecting cables as short as possible or as required e g using busbars and use motor side connecting cables with the required length Example The minimum required cable length l_min is 3 m Use 3m lengths each for 1U1 1V1 1W1 1C1 1D1 Or e g use 1m lengths each for 1U1 1V1 1W1 and 5 m lengths ea...

Page 29: ... operating instructions SIMOREG DC MASTER 6RA70 or Power supply CAUTION 1 Operation without a main contactor circuit breaker is not permissible The control voltage for the main contactor or the circuit breaker must always be routed via terminal XR connections 109 and 110 of the SIMOREG unit and via terminal X_SCHÜTZ connections 4 and 5 of the SIMOREG CCP For a parallel connection see Chapter 6 3 1...

Page 30: ...INAMICS DCM or Power supply CAUTION 1 Operation without a main contactor circuit breaker is not permissible The control voltage for the main contactor or the circuit breaker must always be routed via terminal XR1 connections 109 and 110 of the SINAMICS DCM and via terminal X_SCHÜTZ connections 4 and 5 of the SIMOREG CCP For a parallel connection see Chapter 6 3 2 all SINAMICS DCM units must be inc...

Page 31: ...0 Hz K1 3 AC 50 60 Hz 400 V 690 V 6 2 4 Recommended connection when using a Siemens 3WL circuit breaker If circuit breakers from other manufacturers are used then the recommended connection described here applies accordingly It should be noted that the circuit breaker is equipped with a ready to close signal contact S20 order option Z C22 and undervoltage release F3 short time delayed or F4 with t...

Page 32: ... 46 P24 M X_SCHÜTZ 5 B0107 SIMOREG DC MASTER r2139 03 SINAMICS DCM 1 e g Relais DC 24 V Fault inv SIEMENS Circuit breaker 3WL control unit Control voltage Control voltage with undervoltage release F3 M Y1 S20 S11 M1 X5 1 X5 11 X6 8 F3 X5 2 X6 7 X5 12 X6 5 X6 6 U XR 110 XR 109 X_SCHÜTZ 4 X171 47 X171 46 P24 M X_SCHÜTZ 5 B0107 SIMOREG DC MASTER r2139 03 SINAMICS DCM 1 e g Relais DC 24 V Siemens Circ...

Page 33: ...3W1 5W1 5N1 5U1 NC 5W1 5N1 5U1 1C1 1D1 1D1 1C1 X172 X165 X166 CUD2 CUD1 3C 3D 4 1 2 5 3 2 X165 X172 X29_PAR X30_PAR X300 2U1 2V1 2W1 Field Power supply Armature Power supply SIMOREG converter Master 1 The same phase sequence is required between 1U1 1V1 1W1 2 The same phase sequence is required between 1C1 1D1 3 Connecting cables 3 1 Connection of the SIMOREG devices in parallel 3 2 Serial connecti...

Page 34: ...dering data for options and accessories The interconnection must be made according to the following diagram Mode of operation The inverter commutation fault monitoring is continuously active in the SINAMICS DCM If an inverter commutation fault is identified in a SINAMICS DCM then a turn off command is issued to the associated SIMOREG CCP The turn off command is transferred via the serial connectio...

Page 35: ... X177 3 4 3 2 A7100 A7125 A7103 X165_2 X165 X166 X177 3 4 3 2 Field Power supply Armature Power supply Field Power supply Armature Power supply Field Power supply Armature Power supply SIMOREG CCP Master SIMOREG CCP Slave SIMOREG CCP Slave Warning The triggering of the main contactors is not shown here please refer to the connection suggestion in Section 6 2 SINAMICS DCM Slave SINAMICS DCM Slave S...

Page 36: ...STER Converter Commutation Protector Operating Instructions 6 3 3 Connecting the Firing Unit Trigger Board Routing of the connecting cable fast pulse cancellation interface to the SINAMICS DCM with shield support Firing Unit Trigger Board Connector X165_2 Shield support ...

Page 37: ...V 3NE7648 1C 525 A 2000 V 6RA7095 6KC00 0 2000 A 690 V 3NE3338 8 800 A 800 V 3NE7648 1C 525 A 2000 V Note It is no longer recommended to use the fuse types as listed in previous editions of the SIMOREG CCP operating instructions Fuses for pre charging 10 A line protection e g type Diazed 5SD604 Fuses F1 and F2 in the Power Interface Only UL listed or UL recognized fuses may be used in UL listed un...

Page 38: ...etermined according to the applicable regulations e g DIN VDE 100 Part 523 DIN VDE 0276 Part 1000 The connection lengths should be determined according to the diagram in Chapter 6 Connecting Function Terminal Connection values Comments Armature power input Protective conductor PE Armature circuit motor connection 1U1 1V1 1W1 1C1 1D1 1D1 1C1 see Technical data Chapter 3 2 Pre charging main contacto...

Page 39: ...the electronic supply voltage must be adapted using transformers in order to comply with the value specified in Chapter 3 2 An isolation transformer is mandatory for rated line supply voltages exceeding 460 V The rated supply voltage for the armature circuit should be set in parameter P078 Index 001 or p50078 1 Serial interface RS 485 Module C98043 A7046 Power Interface SIMOREG CCP Function Termin...

Page 40: ... Module C98043 A7046 Power Interface SIMOREG CCP Connector pin X300 Function 2 Receive cable RS232 standard V 24 5 Ground 7 Send cable RS232 standard V 24 Cable 1 2 3 4 5 9 8 7 6 1 2 3 4 5 9 8 7 6 PC COMx socket 6RA70 X300 connector X300 1 2 RxD RS232 3 Rx Tx RS485 4 5 Ground 6 5V OP1S 7 TxD RS232 8 Rx Tx RS485 9 Ground Use a shielded connecting cable Ground the shield at both ends Additional conn...

Page 41: ...se contact Technical Support Only qualified personnel who are familiar with all of the safety instructions in this description as well as the assembly installation operating and maintenance instructions should carry out work on these units The successful and safe operation of this equipment is dependent on proper transportation storage installation and assembly as well as on careful operation and ...

Page 42: ...for commutation monitoring U581 Diagnostics memory for the commutation monitoring U582 Response of the commutation monitoring U583 Test command for the SIMOREG CCP For a description of these parameters see the operating instructions SIMOREG DC MASTER Chapter 11 Detailed description of parameters The specified software release refers to the software release of the SIMOREG DC MASTER PNU Description ...

Page 43: ... OK 1 Voltage at C D greater than 100 V 2 Voltage at C D less than 100 V 3 The quenching capacitors have reached the setpoint voltage 4 Turn off operation running 5 Connection between parallel SIMOREG CCP OK 6 7 8 Parallel interface connected at CCP 9 I2t value of voltage limiting chopper 1 is too high 10 I2t value of voltage limiting chopper 2 is too high 11 Contents of the memory of the technica...

Page 44: ...sic converter MLFB 6RA7085 6DV62 0 r070 9 U577 1300 V SIMOREG CCP MLFB 6RA7085 6FC00 0 n570 250 U577 1100 V therefore the following setting is obtained U577 1100 V Table to determine the setting value for U577 Ind None FS 1600 Type O2 P052 3 P051 40 online U577 2577 MLFB SIMOREG DC MASTER MLFB characteristic number r070 Setting value for U577 V 850 to 1600 V 1 V 6RA7013 6DV62 0 1 1300 6RA7018 6DV6...

Page 45: ...62 0 102 1500 6RA7028 6FV62 0 103 1500 6RA7031 6FV62 0 104 1500 6RA7075 6FV62 0 105 1500 6RA7078 6FV62 0 106 1500 6RA7082 6FV62 0 107 1500 6RA7085 6FV62 0 108 1500 6RA7087 6FV62 0 109 1500 6RA7091 6FV62 0 110 1500 6RA7018 6FS22 0 111 1500 6RA7025 6FS22 0 112 1500 6RA7028 6FS22 0 113 1500 6RA7031 6FS22 0 114 1500 6RA7075 6FS22 0 115 1500 6RA7078 6FS22 0 116 1500 6RA7082 6FS22 0 117 1500 6RA7085 6FS...

Page 46: ...tic number n570 P101 V No of the associated characteristic diagram 6RA7085 6FC00 0 250 420 470 1 1A 2 2A 6RA7091 6FC00 0 251 420 470 3 3A 4 4A 6RA7095 6FC00 0 252 420 470 5 5A 6 6A 6RA7090 6KC00 0 253 520 600 720 7 0 7 0A 7 7A 8 8A 6RA7095 6KC00 0 254 520 600 720 9 0 9 0A 9 9A 10 10A Then for the specified values of P111 and r072i002 a search is made for the associated voltage value in the charact...

Page 47: ...3 to signal that the required charge voltage has not been achieved If after commissioning one of the relevant system parameters changes then the correct setting of U578 should be checked and if required it should be appropriately set again U580 2580 Control word for commutation monitoring from SW 2 1 and higher Converter commutation is permanently monitored Fault message F030 is output when a comm...

Page 48: ...n off command is issued in MI 2 A turn off command is issued in MII After issuing a single turn off command to the SIMOREG CCP this parameter automatically sets itself back to the value 0 Note If the test command is issued while operational i e in operating states I and II then the basic converter defines the torque direction required to select the correct test command In the operating state torqu...

Page 49: ...e armature Unit Va_rated Description Displays the unit rated supply voltage for the armature according to the rating plate of the unit Vrms Ind None 1 p50790 P2P interface operating mode P2P operating mode Description Sets the operating mode for the peer to peer interface P2P interface Value 0 No function 5 Peer to peer communication 6 Communication with SIMOREG CCP Note Correct communication is o...

Page 50: ...140 s recommended minimum value 2400 Baud p50797 0 080 s recommended minimum value 4800 Baud p50797 0 040 s recommended minimum value If for the peer to peer communication partner the automatic restart function p50086 0 is selected then only the parameterization p50797 p50086 of the communication partner makes sense 0 to 65 s 0 01 s Ind None FS 0 2 r50799 0 8 P2P CCP diagnostics P2P CCP diag Descr...

Page 51: ...e rated current according to the rating plate of the Converter Communication Protector CCP A Ind None 3 CO BO CCP state CCP state Description Displays the connector output for the state of the Converter Communication Protector CCP Bit array Signal name 1 signal 0 signal Bit 00 Voltage at U V W ok Yes No Bit 01 Voltage at C D higher than 100 V Yes No Bit 02 Voltage at C D less than 100 V Yes No Bit...

Page 52: ...0 0 p51577 1100 V therefore the following setting is obtained p51577 1100 V Table to determine the setting value for p51577 MLFB SINAMICS DCM Setting value for p51577 V 850 to 2900 V 1 V Ind None FS 1600 3 6RA8013 6DV62 0AA0 1300 6RA8018 6DV62 0AA0 1300 6RA8025 6DV62 0AA0 1300 6RA8028 6DV62 0AA0 1300 6RA8031 6DV62 0AA0 1300 6RA8075 6DV62 0AA0 1300 6RA8078 6DV62 0AA0 1300 6RA8081 6DV62 0AA0 1300 6R...

Page 53: ...0 6KS22 0AA0 2100 6RA8093 4KS22 0AA0 2100 6RA8095 4KS22 0AA0 2100 6RA8097 4KS22 0AA0 2100 6RA8088 6LS22 0AA0 2500 6RA8093 4LS22 0AA0 2500 6RA8095 4LS22 0AA0 2500 6RA8096 4MS22 0AA0 2900 MLFB SIMOREG CCP Setting value for p51577 V 6RA7085 6FC00 0 1100 6RA7091 6FC00 0 1100 6RA7095 6FC00 0 1100 6RA7090 6KC00 0 1600 6RA7095 6KC00 0 1600 Note The setting value for p51577 according to the table above de...

Page 54: ...diagram 4 4A should be used As abscissa value the next lower grid value of 0 22 mH is used as an approximation instead of P50111 0 23 mH For r50072 1 890 0 A a linear interpolation is made in the associated current range 800 A to 900 A The next higher ordinate grid value for 380 V is used here as an approximation As a consequence p51578 380 V should be set If the armature circuit inductance accord...

Page 55: ...the required charge voltage has not been achieved If one of the relevant system parameters changes after commissioning then the correct setting of p51578 should be checked and if required it should be appropriately set again CO BO CCP command CCP command Description Display and connector output for the commands from the SINAMICS DCM to the SIMOREG CCP Bit array Signal name 1 signal 0 signal Bit 00...

Page 56: ...value of voltage limiting chopper 2 of the SIMOREG CCP 16384 100 K0577 Low byte Command to the SIMOREG CCP Bit0 Fire turn off thyristors Bit1 Line supply voltage armature is in the tolerance range Bit2 This SIMOREG CCP is connected to the parallel switching master Bit3 Main contactor CLOSE Bit4 Torque direction 1 active Bit5 Torque direction 2 active Bit6 always 1 Bit 7 always 1 High byte Diagnost...

Page 57: ...circuit of the quenching capacitors Ruptured fuse in the armature circuit either line side or motor side Ruptured fuse in the pre charging circuit for the chopper capacitors presently in the cooling down phase necessary for the chopper resistors MLFB data of the SIMOREG CCP n570 n571 n572 invalid or not available Fault value r047 indices 002 to 016 1 Voltage not available at the connections U V W ...

Page 58: ...r53146 r50047 3 actual delay angle r50047 4 actual EMF as a Criterion 2 r50047 0 decision making criterion 2 Criterion 2 1 r50047 1 sub criterion 1 r50047 2 delta Ia sampling values when initiating r50047 3 last Ia sampling value r50047 4 actual Ia sampling value r50047 5 actual delay angle r50047 6 currently valid counter status Criterion 2 2 r50047 1 sub criterion 2 r50047 2 delta Ia sampling va...

Page 59: ... CCP does not match the voltage C D at the SINAMICS DCM Trigger time 15 s 3 The quenching capacitors of the SIMOREG CCP have not reached the setpoint voltage Trigger time 15 s for 460 V 7 s for 690 V 4 The parallel interface cable is not connected at the SIMOREG CCP which is assigned the parallel switching master Trigger time 15 s 5 No connection between the SINAMICS DCM and SIMOREG CCP via the se...

Page 60: ... MLFB data of the SIMOREG CCP r51570 r51571 r51572 invalid or not available Fault value r50047 0 4 701 Parameter p50790 P2P interface operating mode not set to communicate with SIMOREG CCP 702 No communication to the CCP 703 p51570 incorrect order number MLFB of the CCP 704 Incorrect supply voltage 705 SINAMICS DCM chopper threshold 0 706 Armature circuit inductance 0 707 Vmax as maximum value tha...

Page 61: ...e I2t value of the voltage limiting chopper 2 in the SIMOREG CCP is too high 50 7 1 7 SINAMICS DCM alarms SIMOREG CCP not ready Possible causes 1 Voltage not available at the connections U V W of the SIMOREG CCP Trigger time 1 s 2 Voltage at C D at the SIMOREG CCP does not match the voltage C D at the SINAMICS DCM Trigger time 1 s 3 The quenching capacitors of the SIMOREG CCP have not reached the ...

Page 62: ... parameter description for U577 4 Commission the basic converter unit according to the operating instructions SIMOREG DC MASTER Chapter 7 The commissioning must be correctly completed This also means that the optimization runs according to commissioning step 8 must be performed The optimization run for the pre control and current controller for the armature and field P051 25 is absolutely mandator...

Page 63: ...0 14 6RA7090 6KC00 0 253 720 15 520 16 0 600 16 6RA7095 6KC00 0 254 720 17 1 Rated DC voltage according to the motor rating plate the values are typical rated data for Siemens DC motors from the product catalog DA12 2 The characteristic diagrams are provided in the appendix to these operating instructions If the graphically determined value lies below the limit line W_max then the energy reduction...

Page 64: ... that the optimization runs according to commissioning step 8 must be performed The optimization run for the pre control and current controller for the armature and field p50051 25 is absolutely mandatory as the armature inductance is determined in this run and the value of p50111 is required for the subsequent SIMOREG CCP commissioning Notice p50351 must not be parameterized more negative than th...

Page 65: ...A7095 6KC00 0 254 720 17 1 Rated DC voltage according to the motor rating plate the values are typical rated data for Siemens DC motors from the product catalog DA12 2 The characteristic diagrams are provided in the appendix to these operating instructions If the graphically determined value lies below the limit line W_max then the energy reduction in the armature circuit is assured using the SIMO...

Page 66: ...power supply locked out so that the power supply cannot be reconnected and grounded Before they are shut down both the converter unit and the motor are at dangerous voltage levels A hazardous voltage is present even if the converter unit contactor is open Even after being disconnected from the power supply the snubber capacitors in the basic converter unit can still be at a hazardous voltage For t...

Page 67: ...ed from the PC then the SIMOREG CCP returns to the normal operating state To restart the software update the sequence from step 1 should be repeated 4 At the PC start the load program LOAD_CCP exe and using the Open file button select the required data file 7046Axxx hex Pressing the Open button starts the load operation this takes about 10 s Note In the properties dialog of a link to LOAD_CCP exe ...

Page 68: ...dules contain electrostatically sensitive devices Discharge yourself before touching any electronic modules The easiest way to do this is to touch a conductive grounded object immediately beforehand for example bare metal parts of control cabinet or the protective ground contact of a socket outlet Replacing the chopper unit Remove the Limiter Board C98043 A7047 Release screw 1 Release screw 2 Repl...

Page 69: ... To mount modules it is absolutely necessary to use screws with metric thread with the same length as the original screws and locking elements washer and spring washer When screwing modules to busbars and other assemblies screws with metric thread with the same length as the original screws and locking elements washer and spring washer must also be used Module design Tightening torque module 3 5 N...

Page 70: ...T type SKM 500 GA 174 DS 1 3 2 4 Tightening torque IGBT 5 Nm Tightening torque of the busbars 5 Nm NOTICE All 4 IGBT modules must always be replaced It is only permissible to use the original IGBT types The sequence when bolting the IGBT modules can be seen in the adjacent diagram and this must be maintained under all circumstances ...

Page 71: ...DCM Time zone Europe and Africa Tel 49 0 911 895 7222 Fax 49 0 911 895 7223 mailto support automation siemens com 8 00 to 17 00 CET 24 hour hotline 1 800 333 7421 Time zone Americas Tel 1 423 262 2960 Fax 1 423 262 2200 mailto support america automation siemens co m 8 00 to 17 00 Eastern Standard Time Time zone Asia Australia Tel 86 1064 757575 Fax 86 1064 747474 mailto support asia automation sie...

Page 72: ...hopper unit 690 V 310x110x210 3 6RY1703 0FC02 95 6KC00 0 V41 V44 V42 V45 V43 V46 V47 V48 Diode module SKKD162 18 94x30x34 0 165 6RY1700 0BA06 85 6FC00 0 91 6FC00 0 V41 V44 V42 V45 V43 V46 V47 V48 Diode module SKKD162 22 94x30x34 0 165 6RY1700 0BA07 90 6KC00 0 V41 V44 V42 V45 V43 V46 V47 V48 Diode module DD261N22 115x52x50 0 8 6RY1700 0BA08 95 6FC00 0 95 6KC00 0 V31 34 V32 33 V35 38 V36 37 V39 V40 ...

Page 73: ...efine the voltage setpoint for the pre charging of the SIMOREG CCP quenching capacitors parameter U578 for SIMOREG DC MASTER or p51578 for SINAMICS DCM using the armature circuit inductance P111 for SIMOREG DC MASTER or p50111 for SINAMICS DCM and the actual unit rated DC armature current r072i002 for SIMOREG DC MASTER or r50072 1 for SINAMICS DCM Untergrenze lower limit Obergrenze upper limit ...

Page 74: ...8 0 9 1 200A 300A 400A 500A 600A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 1A 6RA7085 6FC00 0 for motors with rated armature voltage 420 V P101 or p50101 Voltage setpoint in V U578 or p51578 200A 300A 400A 140 190 240 290 340 390 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 200A 300A 400A 500A 600A Untergrenze ...

Page 75: ...0 9 1 200A 300A 400A 500A 600A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 2A 6RA7085 6FC00 0 for motors with rated armature voltage 470 V P101 or p50101 Voltage setpoint in V U578 or p51578 200A 300A 400A 500A 140 190 240 290 340 390 440 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 200A 300A 400A 500A 600A Unter...

Page 76: ...0A 800A 900A 1000A 1100A 1200A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 3A 6RA7091 6FC00 0 for motors with rated armature voltage 420 V P101 or p50101 Voltage setpoint in V U578 or p51578 500A 600A 700A 800A 140 190 240 290 340 390 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 500A 600A 700A 800A 900A 1000A 110...

Page 77: ...Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 Note The values shown refer to the example in the description for parameter U578 4A 6RA7091 6FC00 0 for motors with rated armature voltage 470 V P101 or p50101 Voltage setpoint in V U578 or p51578 500A 600A 700A 800A 900A 140 190 240 290 340 390 440 0 03 0 04 0 05 0 06 0 07 0...

Page 78: ...1400A 1600A 1800A 2000A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 5A 6RA7095 6FC00 0 for motors with rated armature voltage 420 V P101 or p50101 Voltage setpoint in V U578 or p51578 1000A 1200A 1400A 1600A 1800A 140 190 240 290 340 390 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 1000A 1200A 1400A 1600A 1800A 2...

Page 79: ...0A 1600A 1800A 2000A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 6A 6RA7095 6FC00 0 for motors with rated armature voltage 470 V P101 or p50101 Voltage setpoint in V U578 or p51578 1000A 1200A 1400A 1600A 1800A 2000A 140 190 240 290 340 390 440 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 1000A 1200A 1400A 1600A ...

Page 80: ...0A 400A 500A 600A 700A 800A 900A 1000A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 7 0A 6RA7090 6KC00 0 for motors with rated armature voltage 520 V P101 or p50101 Voltage setpoint in V U578 or p51578 300A 400A 500A 600A 140 190 240 290 340 390 440 490 540 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 300A 400A 50...

Page 81: ...0A 400A 500A 600A 700A 800A 900A 1000A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 7A 6RA7090 6KC00 0 for motors with rated armature voltage 600 V P101 or p50101 Voltage setpoint in V U578 or p51578 300A 400A 500A 600A 140 190 240 290 340 390 440 490 540 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 300A 400A 500A...

Page 82: ...400A 500A 600A 700A 800A 900A 1000A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 8A 6RA7090 6KC00 0 for motors with rated armature voltage 720 V P101 or p50101 Voltage setpoint in V U578 or p51578 300A 400A 500A 600A 700A 140 240 340 440 540 640 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 300A 400A 500A 600A 700A...

Page 83: ... 1400A 1600A 1800A 2000A 2200A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 9 0A 6RA7095 6KC00 0 for motors with rated armature voltage 600 V P101 or p50101 Voltage setpoint in V U578 or p51578 1000A 1200A 1400A 1600A 140 190 240 290 340 390 440 490 540 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 1000A 1200A 1400...

Page 84: ... 1400A 1600A 1800A 2000A 2200A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 9A 6RA7095 6KC00 0 for motors with rated armature voltage 600 V P101 or p50101 Voltage setpoint in V U578 or p51578 1000A 1200A 1400A 1600A 140 190 240 290 340 390 440 490 540 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 1000A 1200A 1400A ...

Page 85: ... 1400A 1600A 1800A 2000A Untergrenze Obergrenze Actual unit rated DC armature current in A r072i002 or r50072 1 Armature circuit inductance in mH P111 or p50111 10A 6RA7095 6KC00 0 for motors with rated armature voltage 720 V P101 or p50101 Voltage setpoint in V U578 or p51578 1000A 1200A 1400A 1600A 1800A 2000A 140 240 340 440 540 640 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 1 1000A 1200A 1400A 1600A...

Page 86: ... V P101 or p50101 W kJ 2 mH 4 mH 6 mH 8 mH 10 mH 0 10 20 30 40 50 60 70 200 300 400 500 600 700 800 900 1000 1100 1200 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance in mH P111 or p50111 Actual unit rated DC armature current in A r072i002 or r50072 1 12 6RA7085 6FC00 and 6RA7091 6FC00 for motors with rated armature voltage 470 V P101 or p50101 W kJ 2 mH 4 mH 6 mH 8 mH 10 mH 0 10 20 30...

Page 87: ...00 1500 1600 1700 1800 1900 2000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance in mH P111 or p50111 Actual unit rated DC armature current in A r072i002 or r50072 1 14 0 6RA7090 6KC00 for motors with rated armature voltage 520 V P101 or p50101 W kJ 2 mH 4 mH 6 mH 8 mH 10 mH 0 10 20 30 40 50 60 70 400 500 600 700 800 900 1000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance ...

Page 88: ...0 700 800 900 1000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance in mH P111 or p50111 Actual unit rated DC armature current in A r072i002 or r50072 1 15 6RA7090 6KC00 for motors with rated armature voltage 720 V P101 or p50101 W kJ 2 mH 4 mH 6 mH 8 mH 10 mH 0 10 20 30 40 50 60 70 400 500 600 700 800 900 1000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance in mH P111 or p5...

Page 89: ...00 1700 1800 1900 2000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance in mH P111 or p50111 Actual unit rated DC armature current in A r072i002 or r50072 1 16 6RA7095 6KC00 for motors with rated armature voltage 600 V P101 or p50101 W kJ 2 mH 4 mH 6 mH 8 mH 10 mH 0 20 40 60 80 100 120 140 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature ci...

Page 90: ...6RA7095 6KC00 for motors with rated armature voltage 720 V P101 or p50101 W kJ 2 mH 4 mH 6 mH 8 mH 10 mH 0 20 40 60 80 100 120 140 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 W_max 2 mH 4 mH 6 mH 8 mH 10 mH Armature circuit inductance in mH P111 or p50111 Actual unit rated DC armature current in A r072i002 or r50072 1 ...

Page 91: ...1 EN 60721 Electrical engineering certification of environmental conditions EN 61140 Part1 A08 03 Protection against electric shock Classification of electrical and electronic equipment EN 61800 Part 3 EMC product standard for adjustable speed drives DIN VDE 0110 Part 1 and 2 A01 89 Insulation coordination for electrical equipment in low voltage systems SN36350 Environmentally friendly product des...

Page 92: ...ng plate Polyester film Pollutant free materials have been used for all significant parts No flame retardants containing halogen or insulation materials containing silicon have been used Environmental compatibility was a key criterion in selecting supplier parts Environmental aspects during production The majority of supplier parts are transported in reusable packaging The packaging materialitself...

Page 93: ......

Page 94: ...nummer Internal Part No 01 C98130 A7046 A1 01 7419 02 C98130 A7046 A1 02 7419 03 C98130 A7046 A1 03 7419 04 C98130 A7046 A1 04 7419 SIMEA Siemens Industrial Manufacturing Engineering and Applications Postfach 83 A 1211 Wien Siemens AG 2005 2010 Subject to change without notice Order No 6RX1700 0DD74 Printed in EU Austria ...

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