SICK TTC100-2 Addendum To Operating Instructions Download

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A D D E N D U M T O O P E R A T I N G I N S T R U C T I O N S

Track and trace cabinet

TTC100-2

Summary of Contents for TTC100-2

Page 1: ...ADDENDUM TO OPERATING INSTRUCTIONS Track and trace cabinet TTC100 2 ...

Page 2: ...is protected by copyright The associated rights are reserved by SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law Any modification abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks mentioned in this document are the property of their r...

Page 3: ...datory symbols 11 3 Product description 12 3 1 Scope of delivery 12 3 2 Components 13 3 2 1 Cabinet layout 13 3 2 2 Controller 15 3 2 3 Components for voltage supply 16 3 2 4 Ethernet switches 17 3 3 Interfaces 18 3 3 1 Overview 18 3 3 2 Data interfaces for setting up an internal sensor network 19 3 3 3 Digital inputs and outputs 19 3 3 4 Interfaces for data and image output to the customer system...

Page 4: ...SOPAS 58 6 2 4 Starting the device search 58 6 2 5 Transferring the controller to a SOPAS project 60 6 2 6 Loading device drivers into the SOPAS project 60 6 2 7 Changing the IP address 61 6 2 8 Opening the configuration interface 62 6 3 Configuration in SOPAS 63 6 3 1 Configuration interface 63 6 3 2 Logging into the controller 64 6 3 3 Configuring the parameters 65 6 3 4 Saving the parameters pe...

Page 5: ...ject to change without notice A D D E N D U M T O O P E R A T I N G I N S T R U C T I O N S Track and trace cabinet TTC100 2 9 Technical data 81 9 1 Data sheet 81 9 2 Dimensional drawings 82 9 3 Compliance with EU directives 83 10 Disposal 84 ...

Page 6: ...er changes Use of unauthorized spare parts wear and tear parts and accessories Unauthorized changes adjustments and or manipulations of software Failure to perform and document regular maintenance work The actual scope of delivery may differ from the features and illustrations shown here where special variants are involved if optional extras have been ordered or as a result of the latest technical...

Page 7: ...are for Windows for configuring the controllers and connected sensors Programmable logic controller Transmission control protocol Internet protocol 1 5 Further information Special local conditions The local laws regulations technical rules and internal company operating instructions at the usage site must be observed Storage of documents This document and other relevant technical documentation inf...

Page 8: ...n a standard PC provided by the customer The track and trace cabinet is intended exclusively for use in industrial environments NOTE Intended use also includes observance of this system description in particular the safety notes as well as the repair and maintenance requirements 2 2 General safety notes Please read this document and the related documents through carefully and observe all the safet...

Page 9: ...measures in this document are not observed Parts or components of the track and trace cabinet have been installed mounted or modified without authorization The software has been modified customized and or tampered with without authorization 2 5 RoHS Directive This product has been designed for specific applications in large industrial systems according to Article 2 4 e RoHS 2011 65 EU and must the...

Page 10: ...ill be energized can lead to death burns or electrical shock Ensure the nominal current voltage power ratings of the mains supply are compatible with the system specific requirements Only qualified specialist personnel are permitted to perform electrical work on the cabinet Before working on electrical components observe the five safety rules Disconnect Secure against being switched back on Ensure...

Page 11: ...ransport Wear personal protective equipment safety helmet safety shoes Obtain the assistance of at least one other person during mounting Use the mounting accessories included with delivery WARNING RISK OF INJURY FROM HOT SURFACES Risk of burns due to hot surfaces on the controller on the power supply units during operation Do not touch hot surfaces Wear suitable safety gloves 2 9 Warning symbols ...

Page 12: ...diately Check that the delivery includes all components listed on the delivery note System components Cabinet SIM2000 2 Prime controller Power supply modules Ethernet switches Mounting material Depending on the customer system the components installed in the cabinet can deviate from the configuration described here NOTES A device information sheet with initial information is enclosed with the deli...

Page 13: ...al view of the cabinet Legend 1 Cable entries on the bottom of the device 2 Lower perforated plate for mounting 3 Air inlet for cooling with fan and filter mat 4 Left door 5 Air outlet for cooling with filter mat 6 Upper perforated plate for mounting 7 Air outlet for cooling with filter mat 8 Right door 9 Hazardous electrical voltage warning symbol 10 Air inlet for cooling with fan and filter mat ...

Page 14: ...age IN AC 100 264 V 50 60 Hz 3 Circuit breaker for power supply modules 4 RCD residual current device for protective contact plug 5 Protective contact socket mains voltage 6 Power supply module s for supplying voltage to the controller as well as the connected sensors and ICR camera systems 7 Thermostat for the fan controller 8 Circuit breaker for the connected ICR cameras 2 circuit breakers per I...

Page 15: ...uses 8 Mounting strap both sides In addition to the SIM2000 2 Prime controller the cabinet contains the central control and evaluation unit for sensors and image processing devices It acts as a link between system and plant controls and the connected sensors for measured value acquisition The controller processes the signals from the connected sensors and delivers the recorded data to the higher l...

Page 16: ... voltage 5 Mounting strap The power supply units of the cabinet deliver the 24 V supply voltage for all components installed in the cabinet as well as the connected sensors The cabinet does not have a master switch for the incoming supply voltage Fig 5 Terminal blocks for connecting to a 24 V voltage supply Legend A 24 V terminals for connecting ICR cameras to the voltage supply each protected via...

Page 17: ...dent Connection of multi dimensional volume measurement devices or image based reading systems to the SIM2000 2 Prime controller via Ethernet network for transmission of the measured values Transfers camera images to an image server Outputs data to the customer system via the TCP IP interface Access to the controller with the SOPAS ET configuration software Connects to an analytics software client...

Page 18: ...hernet network The number of connected sensors depends on the application The acquired data can also be used by other sensors e g by camera systems for focus control Sensors such as photoelectric sensors or incremental encoders are used for triggering and position determination They are generally connected to the SIM2000 2 Prime controller via digital inputs A photoelectric sensor supplies the con...

Page 19: ... a linear bus structure via CAN bus The end of the structure is closed with a resistor terminated The signals for the read cycle and increment are typically transmitted by the controller to the connected sensors via the CAN bus Image based sensors are also connected to the SIM2000 2 Prime controller via an Ethernet switch 3 3 3 Digital inputs and outputs The digital switching inputs of the SIM2000...

Page 20: ...switch 3 Output of measurement data and image information as well as operating data to the Package Analytics server in real time The SIM2000 2 Prime supports data output in output format RS 232 RS 422 Profinet or Ethernet NOTE Due to the use of an external fieldbus module other fieldbus connections are possible The image information processed by the image based code readers can be transmitted thro...

Page 21: ...T I N G I N S T R U C T I O N S Track and trace cabinet TTC100 2 The images can also be output directly via the Ethernet interfaces of the camera systems Fig 10 Direct image output from the camera systems Legend 1 Data output in a host telegram 2 Direct image output from the camera Image output directly via cameras ...

Page 22: ...ch as a photoelectric sensor and an incremental encoder provide information about the reading cycle and position determination of the object on the conveyor belt The objects are moved past the sensor by a conveying system provided by the customer The sensors span one measuring and reading field In this case the distance between the sensors as well as their mounting position and alignment determine...

Page 23: ... a software command or via a customer controlled digital signal The trigger signal activates the connected sensors and opens the internal reading gate The reading gate determines the start and end of the measuring process It corresponds to the trigger length in the conveying direction The measuring process lasts for as long as the reading gate is open The reading gate is closed when the object exi...

Page 24: ...l and assigns the measurement results of the individual sensors to the respective object It is also possible to use the SOPAS configuration tool to configure event dependent assessment conditions as well as filters and sorters for the output formatting of the measurement and reading results The data from the SIM2000 2 Prime controller is output to the downstream customer system via physical data i...

Page 25: ...me at which the measurement and reading results for an object can be issued to downstream systems is after the rear edge of the object passes the object release point The recording of measured values or bar code reading is completed at the object release point The controller generally still needs time for the internal processing of the output telegram All measurement results are available at the D...

Page 26: ...connected to them are configured using this tool The SOPAS configuration interface is device dependent Information is displayed in individual tabs or in a tree structure SOPAS is also used to perform diagnostics in the event of an error Fig 16 Parameter cloning The parameter values configured with SOPAS are saved as a parameter set in the internal EEPROM of the controller and on the microSD memory...

Page 27: ...I N G I N S T R U C T I O N S Track and trace cabinet TTC100 2 Fig 17 Alibi memory Legend 1 MicroSD1 card slot Micros D card with alibi memory 2 MicroSD2 card slot MicroSD card with the firmware For legal for trade systems the microSD card of the SIM2000 2 Prime controller also contains the alibi memory Alibi saving ...

Page 28: ...oors completely Cleaning maintenance and service The cabinet requires both a stable secure frame to prevent skewing and a sufficient load bearing capacity The frame must be assembled in such a way that it is free of vibrations and oscillations To operate the cabinet the following are required Supply voltage AC 100 264 V 50 60 Hz Host computer with RS 232 RS 422 or Ethernet data interface for furth...

Page 29: ...the SIM2000 2 Prime controller are indicated visually on the controller connections by status LEDs These status indicators can be used to quickly and easily find out whether the cabinet and the peripherals are working properly and whether any faults or errors have occurred Monitoring the visual displays is part of the routine inspection carried out on the device and the machine plant area into whi...

Page 30: ...een Red X9 X14 Link Green No connection established Green Connection established with Ethernet fieldbus Act Yellow No activity Yellow Data transmission via Ethernet fieldbus BF NS ERR BF NS ERR PROFINET Bus error BF Red Fault has occurred Ethernet IP Network status NS Green Device has an IP address and a CIP connection Green No connection Device has an IP address but no CIP connection Red Error IP...

Page 31: ...tus Green Device has safe operational status Green Device has pre operational status Green Device has initialization status X1 POWER 1 2 Green No supply voltage Green Supply voltage on X2 IO LINK CQ1 DI1 CQ2 DI2 Green IO LINK mode no data activity Digital IO mode status of current signal level low Green IO LINK mode data activity Digital IO mode status of current signal level high X3 OUTPUT 1 2 3 ...

Page 32: ...t notice Display LED Meaning X6 SERIAL A Rx1 Tx1 Rx2 Tx2 Green No signal activity Green Signal activity X7 SERIAL B Rx3 Tx3 Rx4 Tx4 Green No signal activity Green Signal activity X8 CAN Act Green No signal activity Green Signal activity TERM Blue Termination resistor not activated Blue Termination resistor activated Tab 1 Status indicators on SIM2000 2 Prime controller ...

Page 33: ...e the cause of the lack of input voltage overload Tab 2 Status indicators on the power supply modules 3 7 3 LEDs on the fuse modules Fig 20 LEDs on the fuse modules LED Color Meaning Error FCx 1 to FCx 6 x 1 to 3 Red The LEDs light up if the fuse for the relevant terminal is defective The fuses are assigned to the terminals as follows FC1 terminal 11 FC2 terminal 12 FC3 terminal 13 FC4 terminal 14...

Page 34: ... under suspended loads Pay close attention when lifting loads Comply with lifting instructions to prevent injuries and accidents Use suitable undamaged lifting tools Prevent the cabinet from tipping over during transport Wear personal protective equipment safety helmet safety shoes Obtain the assistance of at least one other person during mounting Use the mounting accessories included with deliver...

Page 35: ...Part no Quantity Description 2114716 1 ACCESSORIES KIT FOR TTC100 2 HOUSING The cabinet is usually mounted onto the frame of the SICK system Insert the sliding nuts into the two aluminum transverse profiles as per the technical drawing and screw in the setscrews Mount the track and trace cabinet above the two mounting rails and into the setscrews and secure the threaded connection with a washer an...

Page 36: ...sions needed to work on electrical systems and to detect and avoid any potential dangers independently DANGER RISK OF INJURY DUE TO ELECTRICAL CURRENT The cabinet is connected to the local mains supply Touching live devices which may still be energized can lead to death burns or electrical shock Ensure the nominal current voltage power ratings of the mains supply are compatible with the system spe...

Page 37: ...2 Connection areas in the cabinet Legend 1 Terminal block for connecting the cabinet to the power supply 2 Terminal blocks for the 24 V voltage supply to the connected sensors 3 Terminal blocks for the 24 V voltage supply to the connected ICR camera systems 4 Connections on the controller 5 Depending on the customer application the cabinet may also contain one or more Ethernet switches with associ...

Page 38: ...of the cabinet with cable entries Legend 1 5 M screw fittings plastic M20 x 1 5 permitted cable diameter 6 mm 12 mm 2 6 M screw fittings plastic M25 x 1 5 permitted cable diameter 8 mm 17 mm 3 4 M screw fittings plastic M32 x 1 5 permitted cable diameter 6 mm 7 mm 4 6 EMC screw fittings metal M16 x 1 5 permitted cable diameter 3 mm 7 mm 5 8 EMC screw fittings metal M16 x 1 5 permitted cable diamet...

Page 39: ...200 m Max 500 m Max 10 m Ethernet 10 100 MBit s Max 100 m 1 With the corresponding cable termination as per the specification Tab 5 Maximum lengths of cables for the serial data interfaces NOTE Use shielded data cables with twisted pair wires To avoid interference e g from switching power supplies motors clocked drives and contactors always use suitable EMC cables and layouts To prevent interferen...

Page 40: ...ng connections Serial data interfaces RS 232 RS 422 Ethernet interface CAN interfaces Fieldbus interface Digital switching inputs e g incremental encoder Fig 24 Connecting the cable shields at the inlet to the cabinet Trim the cable sheath if necessary to obtain the required length Shorten the shielding leaving 30 mm at the bottom end Insert the cable through the cable gland Put the shielding arou...

Page 41: ...as 0 08 2 5 mm2 0 08 2 5 mm2 FC1 FC2 FC3 24 V supply voltage to the internal components and external sensors 0 2 1 5 mm2 0 2 1 5 mm2 X1 X8 X9 X14 Connections on the controller 0 2 1 5 mm2 0 2 1 5 mm2 Tab 7 Wire cross sections for the terminal blocks in the cabinet Fig 25 Connecting wires to the terminal blocks Remove approx 10 mm of the insulation from each of the wires Use wire sleeves NOTE Do no...

Page 42: ...each 1 pin AC 100 264 V supply voltage for power supply modules TB1 TB2 TB3 and TB4 10 A B10A 3 FC121 FC131 FC122 FC132 FC123 FC133 FC124 FC134 Circuit breakers each 1 pin 24 V supply voltage to the ICR cameras protects the terminals on the XD120 terminal block 10 A B10A 4 FCx 1 to FCx 6 x 1 to 3 Fine wire fuse 24 V supply voltage to the internal components and external sensors protects terminals ...

Page 43: ...o FC23 Carefully connect the mains voltage to the XD100 terminal block Verify that the mains voltage is connected correctly before the mains switch is used to switch on the customer s power Ensure the cables are securely attached and in compliance with the enclosure rating To do so tighten the coupling nuts to provide strain relief on the cabinet Check that the cables are securely connected NOTE N...

Page 44: ... Ethernet switches etc FC2 external delivers the 24 V voltage supply to the sensors FC3 application dependent delivers the voltage supply to additional sensors 2 XD120 terminal block Delivers the 24 V voltage supply to the connected ICR cameras Terminal Signal Fuse 11 DC 24 V FC1 4 A slow blow 12 DC 24 V FC2 4 A slow blow 13 DC 24 V FC3 4 A slow blow 14 DC 24 V FC4 4 A slow blow 15 DC 24 V FC5 4 A...

Page 45: ...0 5 GND illumination unit 1 XD120 6 PE XD120 7 DC 24 V camera 2 FC122 XD120 8 GND camera 2 XD120 10 DC 24 V illumination 2 FC132 XD120 11 GND illumination 2 XD120 12 PE XD120 13 DC 24 V camera 3 FC123 XD120 14 GND camera 3 XD120 16 DC 24 V illumination 3 FC133 XD120 17 GND illumination 3 XD120 18 PE XD120 19 DC 24 V camera 4 FC124 XD120 20 GND camera 4 XD120 22 DC 24 V illumination 4 FC134 XD120 2...

Page 46: ... controller 5 4 1 SIM2000 2 Prime connection overview Fig 29 Connection overview on the SIM2000 2 Prime Legend 1 X1 POWER 2 X2 IO LINK MASTER 3 X3 OUTPUT 4 X4 INPUT A 5 X5 INPUT B 6 X6 SERIAL A 7 X7 SERIAL B 8 X8 CAN 9 X9 X10 FIELDBUS 10 X11 X14 ETHERNET 11 2 x microSD card slot 12 USB connection Micro B 13 Functional earth 14 Cable shield connection e g via screening clamps using the supplied M3 ...

Page 47: ...arth must be connected in a low inductance manner and with an adequate cross section while keeping the length of cable as short as possible PIN Signal Function 1 Shield Shield 2 GND Ground 3 24 V IN1 Supply voltage 1 4 Shield Shield 5 GND Ground 6 24 V IN2 Supply voltage 2 Additional notes Permanent load max 5 4 A IN1 IN2 Supply voltage 24 V 20 Maximum power consumption 20 W internal Maximum power...

Page 48: ...l output for 24 V supply voltage connections Switching output Max output 100 mA Min high output logic level VCC 3 V Max low output logic level 3 V Push pull Max IO Link output frequency 230 kHz Max IO output frequency 30 kHz all switching inputs and outputs used Switching input Min high input logic level 12 V Max low input logic level 4 V Max IO Link input frequency 230 kHz Max IO input frequency ...

Page 49: ...ted digital switching input 3 IN2 Insulated digital switching input 4 IN2 Insulated digital switching input 5 IN3 Insulated digital switching input 6 IN4 Insulated digital switching input 7 24 V Non insulated supply voltage for external sensors 8 GND ISO X4 Insulated reference potential for switching inputs X4 9 24 V Non insulated supply voltage for external sensors 10 GND ISO X4 Insulated referen...

Page 50: ...ed reference potential for switching inputs X5 9 24 V Non insulated supply voltage for external sensors 10 GND ISO X5 Insulated reference potential for switching inputs X5 11 24 V Non insulated supply voltage for external sensors 12 GND ISO X5 Insulated reference potential for switching inputs X5 S2 switch in GND position Reference potential also for 24 V X5 IN5 and IN6 are designed with redundanc...

Page 51: ...5 2 MBaud NOTE To guarantee the EMC conformity of the SERIAL A interface the connected cable must be no longer than 30 m Alternatively the SERIAL A interface can be used as a configuration interface only Tab 17 Connections on the terminal block X6 SERIAL A Isolated PIN Signal Mode RS 422 RS 232 LED RS 485 LED 1 Rx3 RxD3 R3 RxD3 Rx3 2 R3 R3 3 GND ISO Insulated reference potential GND ground 4 Rx4 R...

Page 52: ...RJ45 fieldbus connections can be used to connect the device to a controller Additional notes Designed for line topology Data transmission rates 10 100 Mbit s PROFINET and EtherNet IP support EtherCAT under development EtherCat is a registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany The RJ45 Ethernet connections can be used to connect SICK LiDAR scanners as we...

Page 53: ...sor to the SIM2000 2 Prime example Terminal block PIN Signal Function X4 INPUT A 1 IN1 Insulated digital switching output X4 INPUT A 7 24 V Non insulated supply voltage for external sensors X4 INPUT A 8 GND_ISO X4 Reference potential for inputs Set DIP switch S1 to GND This establishes a connection with the GND of the controller Tab 20 Connection of the read cycle sensor to the SIM2000 2 Prime exa...

Page 54: ...inal block PIN Signal Function X5 INPUT B 1 IN5 Insulated digital switching output X5 INPUT B 3 IN6 Insulated digital switching output X5 INPUT B 7 24 V Non insulated supply voltage for external sensors X5 INPUT B 8 GND_ISO X5 Reference potential for inputs Set DIP switch S2 to GND This establishes a connection with the GND of the controller Tab 21 Connection of the incremental encoder to the SIM2...

Page 55: ... and knowledge of the relevant standards and provisions needed to work on electrical systems and to detect and avoid any potential dangers independently 6 1 Starting up the cabinet 6 1 1 Establishing the voltage supply The cabinet does not have an external power switch Connect the voltage supply via the main connecting cable Connecting the voltage supply supplies the controller and all connected s...

Page 56: ...nnection between the configuration PC and the controller Connect the configuration PC to the controller via an Ethernet cable On the SIM2000 2 Prime controller one of the Ethernet interfaces X11 to X14 NOTE It is also possible to establish the connection using an Ethernet switch to which both the controller and the configuration PC are connected Port SIM2000 2 Prime IP address X11 ETH 1 192 168 0 ...

Page 57: ...stalling SOPAS Commissioning is performed using the SOPAS ET configuration software which is installed on a connected PC Download the latest version of SOPAS at www sick com and save it on the configuration PC Start installation by double clicking the exe file Click OK to select a user language for the wizard The setup wizard opens Follow the setup wizard Perform the installation ...

Page 58: ...S Start SOPAS using the desktop icon or the Windows Start menu A new project is automatically created in SOPAS ET One or more devices are combined and edited in a single project 6 2 4 Starting the device search Click on the Search settings button The connection wizard helps you establish a connection to a connected device Select the Search using device family option and click Next to confirm ...

Page 59: ...C100 2 Limit the list to the SIM device family and if necessary MSC800 then click Next to confirm Click Next to confirm each of the configured search settings and click Finish to complete If the number ranges for the configuration PC and the SIM2000 2 Prime controller correspond then the controller is detected and displayed in the device list on the right hand side ...

Page 60: ...ts default IP address NOTE Where applicable a message window will appear indicating that the device driver for the controller is not yet known in the SOPAS project 6 2 6 Loading device drivers into the SOPAS project Confirm the message with OK Click Install device driver in the tile To install the device driver select the Upload from device option Click OK to confirm The device drivers are install...

Page 61: ...lick OK to confirm the entry The altered IP address is displayed in the device tile NOTE If the configuration PC and the controller are still in the same number range the connection to the altered controller IP address can be established directly Change the IP address of the configuration PC to the altered address range of the controller In the title bar of the tile click on the icon with the thre...

Page 62: ...oller from SOPAS During the initial commissioning the standard parameters saved on the controller at the factory are transferred to the SOPAS project and then adapted to the requirements of the relevant application there Click Offline in the tile Synchronize the controller s device data with the device data of the SOPAS project To do this click on Read parameters The standard parameters are transm...

Page 63: ...ration interface Double click on the device tile The configuration and analysis interface is opened The top area contains the menu bar and toolbar as well as a bar with workflow symbols to switch between the individual workspaces of the configuration and analysis interface NOTE The tabs for the configuration of the cabinet are referred to as device pages in the online help of the SOPAS ET configur...

Page 64: ...nfiguration software it is necessary to log in using the Authorized Client user level After the first start up the configuration software works with the Maintenance technician user level operator level In the SOPAS toolbar click on the icon with the three dots and select Device Login Select the Authorized client user level and enter the default password client Click LOGIN to confirm The parameters...

Page 65: ...ible to configure the integration of RFID tags Configuration of the object release point and data output time Configuration of the assessment conditions as well as filters and sorters for the output formatting of the reading results Configuration of the data output formats Configuration of the network parameters In the event of multi side reading the controller coordinates the sensors Configuratio...

Page 66: ...o the controller and saved there permanently This configuration is loaded whenever the controller is restarted Click on the Save project button in the project window SOPAS toolbar Choose a directory and file name and then confirm The settings are saved on the PC in a configuration file with the format spr NOTE The saved settings can be loaded at a later time if required and transmitted to the cont...

Page 67: ...e values of the default are permanently saved both in the controller and in the database of the SOPAS ET configuration software and can be restored at any time This means that you can discard all changes in the parameter set again In the SOPAS toolbar of the configuration interface click on the icon with the three dots and select Parameter Reset to factory setting Click Yes in the confirmation pro...

Page 68: ...via the Enable TCP IP CoLa server parameter The parameter is activated as default Click on the INTERFACES workflow symbol and select ETHERNET in the SOPAS configuration interface Deactivate Enable TCP IP CoLa server parameter Turn the switch to Off for this purpose Fig 34 SOPAS deactivating CoLa protocol server Save change To do this click on the Permanently save parameters icon in the toolbar in ...

Page 69: ... and select Device Change password Enter the old and new password and click on OK Fig 35 SOPAS dialog window for password change The password is immediately permanently saved NOTE If you are already logged into the user level for changing the password the old password is not needed Old incorrect passwords are therefore also ignored in this form If you log into a higher level you can also define th...

Page 70: ...ential dangers independently Electricians have the professional training skills experience and knowledge of the relevant standards and provisions needed to work on electrical systems and to detect and avoid any potential dangers independently 7 1 Monitoring and cleaning work The cabinet features integrated fans to ensure that the cabinet components are adequately cooled Fig 36 Air inlets and outle...

Page 71: ...ts Remove the covers from the air inlets and outlets To do so insert your finger into the semi circular recess in the cover Carefully remove the cover from the front NOTE The compressed side of the filter mat points to the fan wheel 7 2 Replacing the controller Part no Description 1117588 SIM2000 3L10A00 WARNING RISK OF INJURY FROM HOT SURFACES Risk of burns due to hot surfaces on the controller d...

Page 72: ...weights and measures authority after replacing the component so that the system can be made legal for trade compliant again and used for billing purposes The SIM2000 2 Prime controller is mounted on the wall of the cabinet using two mounting plates belonging to the side housing each with two socket head screws Fig 38 Removing the MSC800 Undo and remove the socket head screws Take the controller ou...

Page 73: ...itialization loads the parameter set from the memory card to the permanent parameter memory 7 3 Replacing the battery in the controller A battery powers the real time clock of the SIM2000 2 Prime controller The battery must be replaced when drained WARNING RISK OF INJURY FROM HOT SURFACES Risk of burns due to hot surfaces on the controller during operation Do not touch hot surfaces Wear suitable s...

Page 74: ...e power ratings of the mains supply are compatible with the system specific requirements Only qualified specialist personnel are permitted to perform electrical work on the cabinet Before working on electrical components observe the five safety rules Disconnect Secure against being switched back on Ensure that there is no voltage Ground and short circuit Cover or enclose live parts in the vicinity...

Page 75: ...r to slide the black clip on the rear wall backwards Lift the power supply unit and pull it forward and out of the bracket Place the new power supply module on the mounting rail of the cabinet and press backwards until the power supply module audibly engages Reconnect all cables to the power supply unit Restore the supply voltage to the cabinet The power supply modules are factory preset with a 24...

Page 76: ...as received a positive feedback signal from all the components and that the devices are communicating with one another Fig 42 Checking system readiness on the controller If the LED does not light up possible causes might be Cause Remedy Connected sensor component is defective Replace the device CAN cable is attached incorrectly Check the CAN cabling and establish connections in accordance with the...

Page 77: ...ig 43 Checking triggering on the controller If the LED does not light up possible causes might be Cause Remedy Beam path is permanently interrupted by an object Eliminate the permanent interruption by the object Photoelectric sensor is not aligned with the reflector Readjust the photoelectric sensor and align it with the reflector Signal ground not activated Set the S1 signal ground switch to GND ...

Page 78: ...king the incremental signals on the controller If the LEDs do not flash possible causes might be Cause Remedy There is no insufficient contact between the measuring wheel and the conveyor belt Make sure that there is good contact between the measuring wheel and the conveyor belt on site If the measuring wheel shows signs of wear replace it Signal ground not activated Set the S2 signal ground switc...

Page 79: ...peration If the conveyor belt is switched off the LED should flicker if the CAN cabling is correct Fig 45 Checking the CAN cabling If the LED lights up brightly like the others the device CAN connection is not correct Possible causes might be Cause Remedy The wires have been swapped Connect the sensors to the CAN bus correctly Wire is not correctly attached in the terminal block Check that the wir...

Page 80: ... controller then returns a fault code For faults that occur during measuring or reading fault codes are written to a status log The status log distinguishes between four message types Information Warning Error Critical fault The system saves only the last five entries for each message type Information and Warning messages are deleted after a restart Call up the status log using the SOPAS configura...

Page 81: ...ray RAL 7035 Fan 2 fans temperature controlled Supply voltage 100 V AC 240 V AC 50 60 Hz Power consumption 600 VA 1 800 VA Power supply module output voltage 24 V 28 V DC preset to 26 V DC Battery for real time clock SIM2000 2 Prime button cell CR 1632 Interfaces Controller interfaces digital I Os See chapter 5 4 in these operating instructions Ambient data Enclosure rating IP54 Protection class I...

Page 82: ...82 8027439 V1 0 2022 02 SICK A D D E N D U M T O O P E R A T I N G I N S T R U C T I O N S Track and trace cabinet TTC100 2 Subject to change without notice 9 2 Dimensional drawings Fig 46 TTC100 2 dimensional drawings ...

Page 83: ...hereby declares that the product complies with the regulations of the EU directive s below including all relevant changes and that it is based on the relevant standards and or technical specifications Complete EU declaration of conformity available for downloading You can access the EU declaration of conformity and the current operating instructions for the protective device by entering the part n...

Page 84: ...trical and electronic devices In accordance with international directives and regulations batteries accumulators and electrical or electronic devices must not be disposed of with household waste The owner is obligated to dispose of the devices at the end of their service life via the appropriate public disposal points This icon on the product packaging or in this document indicates that a product ...

Page 85: ...ne 603 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 ...

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SICK TTC100-2, Addendum To Operating Instructions

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