SICK InspectorP Rack Fine Positioning Operating Instructions Manual Download Page 1

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O P E R A T I N G I N S T R U C T I O N S

InspectorP Rack Fine Positioning

2D machine vision

Summary of Contents for InspectorP Rack Fine Positioning

Page 1: ...O P E R A T I N G I N S T R U C T I O N S InspectorP Rack Fine Positioning 2D machine vision...

Page 2: ...f the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this do...

Page 3: ...double deep rack storage 12 4 Mounting 13 4 1 Mounting requirements 13 4 2 Mounting the polarizing filter 14 4 3 Mounting the device 16 5 Electrical installation 17 5 1 Notes on electrical installatio...

Page 4: ...6 7 Saving the parameter set to a microSD memory card 28 6 8 Installing firmware updates 29 7 Specification of the interface and interaction with the control ler 30 7 1 Communication sequence 30 7 2 I...

Page 5: ...for the machine or system 1 1 1 Related applicable documents Carefully read through the relevant document below for the device type being using before commencing any work on the device Download the d...

Page 6: ...orP_Rack_Fine_Positioning There additional information has been provided depending on the product such as Model specific online data sheets for device types containing technical data dimensional drawi...

Page 7: ...accordance with the respec tive applicable safety standards for machines The device must not be used in explosion hazardous areas in corrosive environ ments or under extreme environmental conditions...

Page 8: ...ractical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety...

Page 9: ...of the device 1 Printed safety notes multilin gual Brief information and general safety notes 1 Valid for device type V2D631P only With special variants where optional extras have been ordered or owi...

Page 10: ...filters The accuracy and tolerance when detecting the positioning mark and in the subsequent position correction depends on the working distance the sensor resolution and the ambient conditions Each a...

Page 11: ...ocated in the target region goods can be stored in or retrieved from the rack If the positioning mark is outside the target region the relative position in relation to the target region is displayed u...

Page 12: ...mm 1 950 mm 1 Drill hole Single deep 50 mm 1 950 mm 1 100 mm 1 950 mm 1 1 The distance is measured from the viewing window of the device to the rack The working distance depends on the application 3...

Page 13: ...shock and vibration insulated manner Ensure that the position of the device is not moved by vibrations during operation Mounting requirements hole as positioning mark No objects or contamination with...

Page 14: ...the polarizing filter for applications with reflectors Procedure InspectorP621 Mount the polarizing filter securely on the device using the enclosed screws InspectorP631 Mount the polarizing filter a...

Page 15: ...cs cover 4 Turn spacer ring counterclockwise 5 Remove spacer ring 6 Clip on the polarizing filter disk Make sure the alignment is correct centering ring down wards recesses over retaining clips 7 Put...

Page 16: ...e to the surface 2 Connect the device to the interfaces and supply voltage The Continuous measurement parameter is enabled by default The device starts in measurement mode 3 To switch the laser alignm...

Page 17: ...igital inputs and digital outputs Communicating with the controller Forwarding information on the position of the automated storage and retrieval system to the controller The device transmits directio...

Page 18: ...ions on the screen 6 1 2 SOPASair Function of the software The device can be set up and parameterized using the SOPASair software Starting SOPASair SOPASair can be started via a web browser recommenda...

Page 19: ...he PROFINET Ethernet mode Setting the PROFINET Ethernet mode 1 In the SICK AppManager change the IP address 2 Open SOPASair 3 In SOPASair set the user level to Operator To do so click on the button wi...

Page 20: ...he address line The following IP address is pre configured by default 192 168 0 1 or 192 168 0 123 The SOPASair user interface appears 6 5 3 User levels The following table shows the available user le...

Page 21: ...interface language Procedure b Set the user interface language in the Settings window 6 5 5 Loading the device defaults Procedure If the device has already been parameterized for another application...

Page 22: ...deep rack storage application InspectorP621 The device automatically focuses on the configured double deep working distance InspectorP631 The optics are already pre focused at a distance that is suit...

Page 23: ...main valid in the background and remain unchanged despite the newly made settings In Double deep mode the field of view in the X and Y direction is limited to 25 If required a larger field of view can...

Page 24: ...he smallest value for the Auto mated storage and retrieval system relative position correction X parameter 3 First circle right The circle with the smallest distance from the right edge of the image i...

Page 25: ...e evaluation The circle with the smallest distance from the top edge of the image is used for the output of meas ured values This is the circle with the smallest value for the Automated storage and re...

Page 26: ...djust the Relative offset to origin X mm and Relative offset to origin Y mm parameters as required 6 5 14 Optimizing image brightness Important notes NOTE Combined single deep and double deep rack sto...

Page 27: ...etting the communication protocol Procedure 1 In SOPASair open the Interfaces window 2 In the Ethernet mode area set the communication protocol Further topics Communication protocols 6 5 16 Image tran...

Page 28: ...parameter set to a microSD memory card Important notes NOTICE Risk of damage to the memory card b To avoid damaging the microSD memory card make sure the device is de ener gized when you insert or rem...

Page 29: ...click the Clone button in the device window The device saves the current parameter set to the microSD memory card 6 8 Installing firmware updates Procedure 1 Open SICK AppManager 2 Drag and drop the f...

Page 30: ...into consideration on the controller side Do not reparameterize the device for this purpose 7 2 Interfaces For the communication with the controller do not use the Ethernet interface in parallel to t...

Page 31: ...tal outputs Pins 7 3 Commands from the controller to the device The commands listed here are used for device control and parameterization The functional implementation described below refers to a fiel...

Page 32: ...L 5E Byte 9 DistDD_H Double deep dis tance in mm 06 1 666 mm Byte 10 DistDD_L 82 All parameters are evaluated as WORD in the controller InspectorP621 The focus control enables the SensorApp to automat...

Page 33: ...quals 03 the device evaluates the 9 bytes following the command bytes as parameters for specialized processing with if applicable several positioning marks in the image for double deep mode An evaluat...

Page 34: ...906 m Byte 8 YposH_L FF Byte 9 YposL_H EC Byte 10 YposL_L D6 Byte 11 PicNr_H Image counter 8E 36572 Byte 12 PicNr_L DC Byte 13 Proc Time_H Evaluation time in ms 00 39 ms Byte 14 Proc Time_L 27 Byte 1...

Page 35: ...the center point of the image depending on the selected evaluation mode the offset from the origin of the coordinate system is Y 0 and X 0 The coordinate system can be modified in SOPASair You can rot...

Page 36: ...et region 1 0 1 1 Below the target region 1 1 0 1 At the right of the target region 1 1 1 0 At the left of the target region 0 1 0 1 At the right above the target region 0 1 1 0 At the left above the...

Page 37: ...gital output area in SOPASair If the positioning mark is located in the target region the circle in the center is green and surrounding squares are black If the positioning mark is located outside the...

Page 38: ...proper cleaning Improper cleaning may result in equipment damage Only use recommended cleaning agents and tools Never use sharp objects for cleaning The product documentation for the device contains d...

Page 39: ...le mounting information can be found online at www sick com InspectorP_Rack_Fine_Positioning ACCESSORIES 9 8024534 1DQ8 2022 01 14 SICK O P E R A T I N G I N S T R U C T I O N S InspectorP Rack Fine P...

Page 40: ...a hole or reflector Select the correct hole or the correct reflector as the posi tioning mark if there are multi ple circles in the field of vision of the device Hide the irrele vant image section in...

Page 41: ...on Reset image counter Resets the internal image counter An internal image counter counts the captured images Using the image counter and resetting it can simplify com missioning for example for compa...

Page 42: ...e relia bly Ethernet mode Set communication protocol for Ethernet interface Adjust setting to the communi cation protocol of the controller used Gain factor Manually adjust the image brightness Manual...

Page 43: ...mance and positioning accuracy Min acceptance score Minimum measured value for detecting a hole or a reflector as a positioning mark The lower the measured value the more elements are detected as the...

Page 44: ...ds to the size of the positioning mark the more exact the posi tioning is This makes the sys tem throughput slower how ever Required for the following functions Use of digital outputs for position det...

Page 45: ...program is provided for general use without warranty of any kind This warranty disclaimer also extends to the implicit assurance of marketability or suitability of the program for a particular purpose...

Page 46: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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