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Assembly and Installation

FLOWSIC100 Flare · Operating Instructions · 8013344/11L2/V 2-5/2018-10 · © SICK Engineering GmbH

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3.1.1

Determining the measuring and installation location

Measuring precision is influenced, among other things, by flow behavior and the position of
the measuring axis. Large cross-section variations, curved pipes, fittings, air flaps or inlets
can cause profile deformations or turbulences with a negative effect on the measuring
result.

Fig. 30

Measuring and installation location

3.1.1.1

General requirements

Pipeline Possible installation area

Inlet path Outlet path

Di

A

Working platform

Assembly nozzle

10 Di

5 Di

Homogeneous

flow profile

Inhomogeneous

flow profile

Criteria

Requirements

Measuring

location

Flow

behaviour

Position with essentially homogenous gas flow

Balanced, uniform profiles are most likely to be expected for long inlet and outlet paths

Pipeline

design

Whenever possible, no deflections, cross-section variations, curves, feed and drain lines, flaps or

fittings in the area of the inlet and outlet paths

Inlet and

outlet path

lengths

Isometric conditions at measuring point are most important for determining the required upstream

and downstream piping and should be investigated carefully.

●

Uncritical flow inlet conditions requires straight upstream piping > 10 x Di and downstream

piping > 5x Di. Manufacturer SICK offers expertise support for an optimal adjustment of the

meter for the given inlet and outlet piping conditions.

●

More complex inlet disturbances require longer pipings up to 20 Di/10 Di.

●

If the 2-path configuration is used, the needed minimum inlet and outlet sections can be further

reduced compared to single path measurement with the same measurement uncertainty.

●

For too short inlet/outlet paths: Inlet path > outlet path

Installation location

Pipelines with vertical, horizontal or inclined direction
Installation free of vibrations, acceleration < 1 g
Largest possible distance to control valves or other noisy fixtures
With electrical connections and lighting

Working platform

Easy and safe access for installation and maintenance work of the sender/receiver units
Platform secured by a railing to prevent accidents if necessary
Sufficient clearance to fit/remove the sender/receiver units

Wall and insulation

thickness

●

Maximum wall thickness 15 mm, maximum insulation thickness 100 mm.

Larger wall and insulation thicknesses require customer-specific solutions (available on request

only).

●

Minimum wall thickness depends on pressure, temperature, pipe size and static/dynamic load

at the measurement location (contact SICK for support).

Nozzles may only be isolated if the gas temperature is < 100 °C.

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Summary of Contents for FLOWSIC100 Flare

Page 1: ...O PERATING INSTRU CTIO NS FLOWSIC100 Flare Front page Description Installation Operation ...

Page 2: ...10 Fax 49 35205 52450 E mail info pa sick de Trademarks Windows is a Microsoft Corporation trademark Other product names used in this document may also be trade marks and are only used for identification purposes Original documents The English edition 8013344 of this document is an original docu ment from the manufacturer SICK Engineering GmbH assumes no liability for the correctness of an unautho...

Page 3: ...d result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in personal injury or property damage NOTICE Hazard which could result in material damage Information Symbols Hazard general Voltage Hazard Explosive or combustible gas hazard Noxious substance hazard Information about use in potentially explosive atmo spheres Important technical information for this p...

Page 4: ...device for retractable sender receiver units 21 2 Product Description 23 2 1 System basic information 24 2 1 1 Functional principle 24 2 1 2 System configuration 26 2 1 3 Communication between sender receiver units and control unit 28 2 1 4 System overview 29 2 2 System components 31 2 2 1 FLSE100 sender receiver unit 31 2 2 2 Mounting accessories 54 2 2 3 Nozzle installation tool 58 2 2 4 MCUP co...

Page 5: ...for 2 inch post 104 3 5 Installing the sun roof MCUP option 105 3 5 1 Sun roof MCUP for wall mounting 105 3 5 2 Sun roof MCUP mounting on 2 inch post 108 3 6 General notes for installation of sender receiver units 111 3 6 1 Installing non retractable sender receiver units 112 3 6 2 Installing retractable sender receiver units 112 3 7 Installing the sun roof for the sender receiver units 115 3 7 1 ...

Page 6: ...utput 175 4 2 7 Setting the analog inputs parameters 176 4 2 8 Defining the limit value 179 4 2 9 Logbook function 180 4 2 10 Data backup 180 4 2 11 Starting normal measuring operation 184 4 3 Advanced start up 186 4 3 1 Entering customer data 186 4 3 2 Entering counter function parameters 187 4 3 3 Data archives 187 4 3 4 Entering process parameters 193 4 3 5 Setting Interface module parameters 1...

Page 7: ...versions only 230 6 2 7 Nozzles 231 6 2 8 Additional accessories for retractable sender receiver units 233 6 2 9 MCUP control unit 233 6 3 Options for MCUP control unit 238 6 3 1 Inputs outputs 238 6 3 2 Interface module 238 6 3 3 Interface modules for MCUP 19 version 238 6 4 Password 238 6 5 Sealing installation instruction 239 6 6 SICK Commissioning check list 241 6 7 Connection diagrams for MCU...

Page 8: ...Contents 8 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH ...

Page 9: ...ions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 9 Subject to change without notice FLOWSIC100 Flare 1 Important Information About this document Main hazards Intended use Responsibility of user Transport safety device for retractable sender receiver units ...

Page 10: ... basic information on function installation start up and maintenance For detailed information on functional checks device settings data backup software update malfunction and error handling and possible repairs see the Service Manual for the FLOWSIC100 Flare measuring system NOTICE Always read the Operating Instructions before starting any work The observance of all safety and warning notes is imp...

Page 11: ...igh temperatures low temperature cryogenic have to follow legitimate regulations general standards and guidelines as well as plant operator instructions Only authorized personnel with special qualification for the hot tapping method may fit devices on running equipment authorized personnel pg 19 1 4 Otherwise serious injuries might occur e g poisoning burns etc These persons must be trained and te...

Page 12: ... 2 mm WARNING Ignition hazards through electrostatic discharges exist when the FLOWSIC100 Flare with special paint and a layer thickness 0 2 mm is used in applications with ignition group IIC in accordance with ATEX and IECEx For installation the risk of electrostatic charging of the surface must be reduced to a minimum Use appropriate caution when performing maintenance and cleaning work For exam...

Page 13: ...use damaged components or parts 1 3 2 2 FLSE100 sender receiver units for use in ex zones The sender receiver units of the FLOWSIC100 EX S EX EX RE and EX PR device versions are available as options for use in Ex zone 1 and 2 or as versions for use in Ex zone 2 only 1 3 2 3 Use of FLOWSIC100 FLARE depending on temperature class and process temperature Installation and use of sender receiver units ...

Page 14: ...emperature for temperature code Requested temp class for hazardous area Case 1 Case 2 Case 3 Ultrasonic transducer out side explosive atmosphere Zone 1 or 2 Electronics in explosive atmosphere Zone 1 or 2 Gas pressure and gas tem perature according to specifi cation on device label Ultrasonic transducer in explosive atmosphere Zone 1 or 2 Electronics in explosive atmo sphere Zone 1 or 2 Gas pressu...

Page 15: ...ion temperature than the highest gas temperature respectively the outside surface temperature of the pipeline itself The possibility for heating up of the ambient air by the pipeline around that must be observed Ambient temperature around the electronic enclosure must not exceed 70 C for FLSE100 marked with T4 and must not exceed 55 C for FLSE100 marked with T6 The compliance with these requiremen...

Page 16: ... 20 C to 200 C Upper operating pressure limit is 0 5 bar at whole temperature range WARNING Hazardous gas possibly explosive or toxic Small gas quantities escape during the removal and installation of the transducer assemblies During proper use the gas crowd locked up in the retraction space is less than 0 5 dm for device type EX S EX and EX RE and less than 2 5 dm for device type EX PR Staff perf...

Page 17: ...a power switch Plan and install a suitable switching off device WARNING Leakage hazard Operation with leakage is not permitted The metallic and hermetically sealed fully welded housing and the seal must comply with all safety requirements which must also be fulfilled by the pipeline itself with respect to design pressure and temperature and compat ibility of the material with the medium The ultras...

Page 18: ...s generally possible only for device types FLOWSIC100 EX S and EX PR under consideration of the application limitations specified in these Operating Instructions Ultrasonic probes can also be operated in zone 0 under atmospheric condi tions ambient temperature 20 C to 60 C and ambient pressure 0 8 bar to 1 1 bar absolute The device must be labelled at least with the informa tion II 1 2 G Ex ia Ult...

Page 19: ...cable for the respective equipment during work preparation and performance Special caution and attention is required on equipment with increased hazard potential pressure pipes explosion protection zones Comply with existing special regulations Carry out work according to the local conditions specific for the equipment as well as operational hazards and regulations Suitable protection devices and ...

Page 20: ...y qualified experienced personnel NOTICE The operator must ensure the following to avoid malfunctions that can directly or indirectly lead to injuries to persons or material damage The responsible maintenance personnel are present at any time and as quickly as possible The maintenance personnel are adequately qualified to react correctly to malfunctions of the measuring system and any resulting op...

Page 21: ...sender receiver units To prevent transport damage retractable sender receiver units must be secured before each transport according to Fig 1 The transducer must be on the retraction flange The probe tube with transducer must be secured with cotter pins Fig 1 Transport safety device for retractable sender receiver unit shown semitransparent Retraction flange Transducer Probe tube Cotter pin ...

Page 22: ...22 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Important Information Subject to change without notice ...

Page 23: ...SIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 23 Subject to change without notice FLOWSIC100 Flare 2 Product Description System basic information System components Computations Check cycle ...

Page 24: ...gle α and gas velocity v different transit times for the respective sound direction formulas 2 1 and 2 2 result from acceleration or brake effects The higher the gas velocity and the smaller the angle to the flow direction the more the transit times of the sound pulses differ Gas velocity v is determined from the difference of both transit times irrespective of the value of the sound velocity With...

Page 25: ...e measuring path and the path angle exist as constants Determination of sound velocity The sound velocity can be determined by resolving formulas 2 1 and 2 2 for c Based on the dependencies according to formula 2 5 the sound velocity can be used for the determination of the gas temperature of the molecular weight and for diagnostic purposes Volume flow determination The volume flow in operating mo...

Page 26: ...s performed by the MCUP Preferably both measurements are installed like standard 1 path measurements in the center of the pipeline 2 path measurement Two pairs of sender receiver units are installed at the same measuring location and are connected to the same control unit MCUP Both measurement paths should preferably be positioned outside the center of the pipeline and run parallel to one another ...

Page 27: ...Subject to change without notice Configuration Description 3x1 path measurement Three individual measuring paths from different measuring points can be connected to one control unit with this variant Separate processing and output of the measuring results for all three measuring points are performed by the MCUP ...

Page 28: ...f two measuring paths of a measuring point to the MCUP The master slave communication is realized using the same principle as for the single path measurement The connection of both measuring paths is usually carried out with bus cabling An approved explosion protected junction box SICK option is to be used for cabling in Ex zone 2 Cabling in hazardous areas Ex zone 1 may be carried out only with a...

Page 29: ...it the sender receiver units External temperature and pressure transmitters available on request Component Device type FLOWSIC100 EX S FLOWSIC100 EX FLOWSIC100 EX RE FLOWSIC100 EX PR Sender receiver unit FLSE100 EXS master FLSE100 EX master FLSE100 EXRE master FLSE100 EXPR FLSE100 EXS slave FLSE100 EX slave FLSE100 EXRE slave Installation material non retractable FLSE100 ANSI CL150 2 or DN50 PN16 ...

Page 30: ...R E M A I N T E N A N C E R E Q U E S T MCUP control unit without explosion protection Sender receiver unit FLSE100 EXS Master Sender receiver unit FLSE100 EXS Slave Connection cable Connection cable α Potentially explosive atmosphere zone 1 or zone 2 Safe area D 3 D Pressure Temperature sensor sensor Potentially explosive atmosphere zone 1 or zone 2 Sender receiver unit FLSE100 EXS Master Sender ...

Page 31: ... the sender receiver unit are firmly interconnected at the factory to comply with the ex protection and thus form a unit which cannot be disassembled Fig 5 Schematic diagram of the modules of the sender receiver unit 1 2 3 4 5 6 7 8 9 10 Nominal length NL 1 Exe terminal compartment 7 Transducer 2 Electronic unit 8 Flow optimized probe contour 3 Connection 9 Connection for slave probe only for FLOW...

Page 32: ...tional connection for condensation drain can be used under consideration of following restrictions only Drain only over closed drain system Drain system piping etc is not included as part of delivery SICK Drain system must be designed considering the process conditions pressure temperature gas composition All relevant safety regulations standards and guidelines must be considered when using the co...

Page 33: ...nium Selection according to corrosion resistance with respect to the measuring medium Type of installation Two sided installation one sender receiver unit on each of the opposite pipe walls One sided installation single sender receiver unit probe version Installation with nozzle non retractable sender receiver units Installation with nozzle ball valve retractable sender receiver units Pipe diamete...

Page 34: ...obe transducer connection flange x x Connection for optional venting retraction flange x N A x Duct probe connection flange sensor contour fixing ring x x Titanium Duct probe transducer x x Transducer transducer holder inside sensor contour x x FFKM EPDM PTFE Sealings in retraction mechanism not for high temperature versions x x x N A x FFKM PTFE Sealings in retraction mechanism high temperature v...

Page 35: ... 3 CL150 RF acc to ASME B16 5 or counter flange DN80 PN16 form B1 acc to EN 1092 1 226 226 mm FLSE100 EX non retractable2 330 330 mm FLSE100 EXS retractable4 4 Flange connection prepared for mounting on counter flange 2 CL150 RF acc to ASME B16 5 or counter flange DN50 PN16 form B1 acc to EN 1092 1 350 350 mm FLSE100 EXPR non retractable long version3 380 380 mm FLSE100 EXRE retractable4 400 400 m...

Page 36: ...tion flange non retractable FLSE100 S Stainless steel 1 4571 1 4404 316L 316 Ti Probe electronics N Without electronics FLSE100 EXS slave probe 4 1 channel F42 FLSE100 EX and EXRE 8 2 channel F80 FLSE100 EXS 1 2 channel F135 FLSE100 EXS and EXPR Explosion protection 1 ATEX IECEx zone 1 IECEx not for FLSE with junction box 2 ATEX zone 2 4 INMETRO Zone 1 Ex group A IIA T4 B IIB T4 C IIC T4 6 IIC T6 ...

Page 37: ... temperature range 50 70 C 2 Tropicalized electronics 3 Offshore painting 4 Offshore housing outer parts SS standard offshore painting 5 Offshore housing outer parts SS standard offshore painting and tropicalized electronic S Special Type of sender receiver unit Gas temperature C Pressure barg Active measuring path mm Pipe diameter mm NL mm standard range high temperature range FLSE100 EXS 70 180 ...

Page 38: ...ly the suitability of sealing material and transducer probe material must be checked by the user considering the overall application conditions Stainless steel configurations are suitable for non aggressive and dry gas only Since the retraction flange is outside the pipeline behind ball valve and is not directly flowed through by the medium it can be assumed that as a result of the temperature dro...

Page 39: ...nly indicated in the type code Leaking O rings may only be changed by SICK service very good good conditional good not suitable Medium 1 Sealing material in the retraction flange 2 FKM Viton TM temp range 40 180 C EPDM Vistalon TM temp range 50 100 C FFKM Kalrez TM temp range 15 280 C PTFE Teflon TM temp range 196 280 C Air like air HF O2 Water steam up to 100 C Water steam up to 280 C CH4 Natural...

Page 40: ...16 form B1 acc to EN 1092 1 I FLSE100 EXS sender receiver units according to ATEX for use in zone 2 only Explosion protection ATEX II 3 G Ex nA IIC T4 Gc Applied standards EN 60079 0 EN 60079 15 1 Non retractable version Fig 6 FLSE100 EXS sender receiver units non retractable version NOTICE Future devices will also be labelled according to EN 60079 0 2012 The previ ous label is still valid Probe w...

Page 41: ...ods not shown NOTICE Range for low temperature version see p 45 Fig 14 Temperature in C Pressure in bar Range for standard temperature version Range for high temperature version 1 2 1 Connection for optional venting2 Duct probe RE 3 Retraction flange4 Connection to master probe 3 Modules parts not named pg 31 Fig 5 1 2 4 Probe with 2 channel electronics master Probe without electronics slave 1 Con...

Page 42: ...bject to change without notice Fig 9 Permissible sample gas pressure temperature range NOTICE Range for low temperature version see p 45 Fig 14 Range for standard temperature version Range for high temperature version Range for standard temperature ball valve and retraction flange Temperature in C Pressure in bar ...

Page 43: ...der receiver units non retractable version Fig 11 Permissible sample gas pressure temperature range NOTICE Range for low temperature version see p 45 Fig 14 1 Probe with 2 channel electronics master Applied standards EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 60079 26 Probe without electronics slave Applied standards EN 60079 0 EN 60079 11 EN 60079 26 1 Electronic unit in Exd housing 2 Connec...

Page 44: ...obe with 2 channel electronics master Applied standards EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 60079 26 Probe without electronics slave Applied standards EN 60079 0 EN 60079 11 EN 60079 26 1 Electronic unit in Exd housing 4 Connection Ex ia to slave probe 2 Connection for optional venting 5 Retraction flange 3 Duct probe RE 6 Connection Ex ia to master probe 4 5 Modules parts not named pg...

Page 45: ...8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 45 Subject to change without notice Low temperature versions Figure 14 Permissible sample gas pressure temperature range for sender receiver units in low temperature version retractable and non retractable versions ...

Page 46: ...Ex d ia IIC T4 optionally T6 with reduced ambient temperature range pg 210 6 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 11 EN 60079 26 respective IEC standards C UL standards 1 Non retractable version Permissible sample gas pressure temperature range pg 43 Fig 11 Fig 15 FLSE100 EXS sender receiver units 1 Probe with 2 channel electronics master 3 Probe without electronics slave Applied sta...

Page 47: ...13 Fig 16 FLSE100 EXS sender receiver units retractable version guide rods not shown Probe with 2 channel electronics master Probe without electronics slave Applied standards EN 60079 0 EN 60079 11 EN 60079 26 Modules parts not named pg 31 Fig 5 1 2 3 4 5 6 5 1 Electronic unit in Exd housing4 Connection Ex ia to slave probe 2 Connection for optional venting5 Retraction flange 3 Duct probe RE6 Conn...

Page 48: ...00 EX and FLSE100 EXRE sender receiver units according to ATEX for use in zone 2 only Explosion protection ATEX II 3 G Ex nA IIC T4 Gc Applied standards EN 60079 0 EN 60079 15 Fig 17 FLSE100 EX and FLSE100 EXRE sender receiver units FLSE100 EX sender receiver unit non retractable version 2 1 3 Permissible gas pressure temperature range pg 41 Fig 7 FLSE100 EXRE sender receiver unit retractable vers...

Page 49: ...mperature range pg 210 6 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 7 Fig 18 FLSE100 EX and FLSE100 EXRE sender receiver units 1 FLSE100 EX sender receiver unit non retractable version 4 1 2 3 5 Permissible gas pressure temperature range pg 43 Fig 11 FLSE100 EXRE sender receiver unit retractable version guide rods not shown Permissible gas pressure temperature range pg 44 Fig 13 1 Electron...

Page 50: ...h reduced ambient temperature range pg 210 6 1 Applied standards EN 60079 0 EN 60079 1 resp IEC standards C UL standards Fig 19 FLSE100 EX and FLSE100 EXRE sender receiver units 1 FLSE100 EX sender receiver unit non retractable version 4 1 2 3 5 Permissible gas pressure temperature range pg 43 Fig 11 FLSE100 EXRE sender receiver unit retractable version guide rods not shown Permissible gas pressur...

Page 51: ...92 1 I FLSE100 EXPR sender receiver unit according to ATEX for use in zone 2 only Explosion protection ATEX II 3 G Ex nA IIC T4 Gc Applied standards EN 60079 0 EN 60079 15 Fig 20 FLSE100 EXPR sender receiver units Non retractable version 2 1 Permissible gas pressure temperature range pg 41 Fig 7 Retractable version guide rods not shown Permissible gas pressure temperature range pg 42 Fig 9 1 Conne...

Page 52: ...erature range pg 210 6 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 7 EN 60079 11 EN 60079 26 Fig 21 FLSE100 EXPR sender receiver unit for ATEX zone 1 and 2 1 Non retractable version 3 1 2 Permissible gas pressure temperature range pg 43 Fig 11 Retractable version guide rods not shown Permissible gas pressure temperature range pg 44 Fig 13 1 Electronic unit in Exd housing 2 Connection for op...

Page 53: ...ionally T6 with reduced ambient temperature range pg 210 6 1 Applied standards EN 60079 0 EN 60079 1 EN 60079 11 EN 60079 26 respective IEC standards C UL standards Fig 22 FLSE100 EXPR sender receiver unit for ATEX CSA and IEC 1 Non retractable version 3 1 2 Permissible gas pressure temperature range pg 43 Fig 11 Retractable version guide rods not shown Permissible gas pressure temperature range p...

Page 54: ... Path angle 90 View A for path angle 75 75 Connection Bevel for piece welding VL L Pipeline A NOTICE Use of mounting accessories for standard temperature range 70 180 C The ball valve must not be insulated for media temperatures below 40 C or higher than 160 C For gas temperatures below 40 C or higher than 180 C the tempera ture at the nozzle flange must be checked after through heating during ini...

Page 55: ...Neck 2 Nozzle length 212 0 mm for pipe size 12 3 Other sealing material on request 4 According to diagrams of pressure temperature ranges e g pg 41 Fig 7 Component Connection Material ASTM max pressure 4 L mm 1 Use for Nozzle Nozzle CL150 2 CS 90 CL150 2 Carbon steel A105 16 bar 10 100 C 133 5 FLSE100 EXS NozzleCL150 2 CS 75 181 0 FLSE100 EX EXRE Nozzle CL150 3 CS 75 CL150 3 182 0 2 FLSE100 EXPR B...

Page 56: ...terial max pressure 4 L mm 1 Use for Nozzle Nozzle PN16 DN50 CS 90 PN16 DN50 Carbon steel P350GH 16 bar 10 100 C 161 5 FLSE100 EXS Nozzle PN16 DN50 CS 75 209 0 FLSE100 EX EXRE Nozzle PN16 DN80 CS 75 PN16 DN80 A105 ASTM 205 0 2 FLSE100 EXPR Blind flange Blind flange PN16 DN50 CS PN16 DN50 Carbon steel P350GH 16 bar 10 100 C FLSE100 EXS EXRE EX Blind flange PN16 DN80 CS PN16 DN80 FLSE100 EXPR Seal 2...

Page 57: ...CL150 3 203 FLSE100 EXPR High Temperature Ball valve CL150 2 SS CL150 2 Stainless steel 1 4408 CF08M 50 350 C 16 bar 10 150 C 178 FLSE100 EXS EXRE Ball valve CL150 3 SS CL150 3 203 FLSE100 EXPR Low temperature Ball valve CL150 2 SS CL150 2 Stainless steel A182 F316 Ti A351 CF08M 196 100 C 16 bar 196 20 C 178 FLSE100 EXS EXRE Ball valve CL150 3 SS CL150 3 203 FLSE100 EXPR Component Connection Mater...

Page 58: ...ozzle on the pipeline It consists of welding aid M16 75 1 or welding aid M16 90 5 centering plate 2 2 or centering plate 3 6 threaded rod M16 length 290 mm 3 centering 2 3 4 installation paper strip as tool to determine the exact nozzle position on the pipeline Fig 24 Nozzle installation tool 4 3 6 5 Design for FLOWSIC100 EX EX RE Design for FLOWSIC100 EX PR Design for FLOWSIC100 EX S 5 4 3 2 4 3 ...

Page 59: ...85 interface Signal output via analog output measured value and relay outputs device status Signal input via analog and digital inputs Voltage supply of the connected sender receiver units Communication with higher level control systems via optional modules Plant and device parameters can be set easily using a laptop and user friendly operating program via Service interface USB 1 1 or RS232 Servic...

Page 60: ...ntrolled 9 x M20 5 x M25 3 measuring points NPT cable entries and flange plate connection cable glands painted stainless steel housing II 2 G Ex de IIC T6 Wall housing Ex d with Ex e terminal compartment size 4 type STAHL painted aluminum 24 V d c 90 250 V a c 9 x M20 5 x M25 1 or 2 measuring points flange plate connection NPT cable entries 3 measuring points cable glands painted stainless steel h...

Page 61: ... Relay outputs Digital inputs Communication 1 output 0 2 4 22 mA active for optional output of measured variables Velocity Volume flow a c Volume flow s c Temperature Mass flow Molecular weight Resolution 10 bits 2 inputs 0 20 mA standard without electric isolation for optional input of computation variables temperature pressure humidity Resolution 10 bits 5 changeover contacts 30 V a c d c 1 A St...

Page 62: ...oS Transducer temperature A T A Transducer temperature B T B Signal noise ratio A SNR A Signal noise ratio B SNR B Mass flow Molecular weight Text display Max 8 measured values see graphic display Button Function Meas Select the single measured value to be shown Toggle between text and graphic display Display the contrast setting after 2 5 s Arrows Select next previous measured value page Status D...

Page 63: ...ital modules 1pc module carrier per module 1 pc module carrier 19 for up to 8 modules 1 pc module carrier per module 1 pc connection cable Interface module max 1 pc Pulse Ethernet pulse Ethernet triplex pulse MODBUS TCP pulse MODBUS RS485 pulse HARTBUS AO pulse PROFIBUS RS485 pulse Foundation Fieldbus pulse NOTICE The maximum number of analog modules is 4 Profibus DP V0 for transmission via RS485 ...

Page 64: ...asuring point 1x1 path 1x2 path 1 2 measuring points 2x1 path 2 3 measuring points 3x1 path 3 Housing cable entry No cable entries N Cable entries with metric thread M Cable entries with NPT thread C Ex protection without Ex Certification N ATEX Zone 1 IIC T6 A ATEX Zone 2 IIC T4 B CSA Cl I Div 1 T6 D CSA Cl I Div2 T4 E INMETRO Zone 1 F INMETRO Zone 2 G Analoginput option additional to2AI sincl in...

Page 65: ... CONV HART FF pulse on request F T P MOD RS485 PROFIBUS pulse P T P MOD pulse A T P MOD Ethernet V1 COLA B tri plex pulse V T P MOD Ethernet V2 MODBUS TCP pulse Q T MOD CONV IF FF pulse on request B T MOD CONV IF FF PID pulse on request C Remote Interface Reserve R RS485 COLA B MODBUS ASCII RTU S T MOD Ethernet V2 COLA B Service W T MOD Ethernet V2 MODBUS TCP Service Q Special Solution On request ...

Page 66: ...ts and MCUP Install only fixed cables and wires in the cable glands The plant operator must ensure an appropriate strain relief The cable and conduit entries must be installed with mechanically protection against inadmissible impact energy according to EN 60079 0 section 26 4 2 NOTICE Suitability of factory pre installed plastic cable glands at MCUP ATEX Zone 2 In accordance with EN 60079 0 sectio...

Page 67: ...and CSA versions interconnection of master and slave unit All other cables offered by SICK are only for ATEX IECEx versions for use in ATEX zone 1 or zone 2 applications All cable glands offered are only for ATEX IECEx versions for use in ATEX zone 1 or zone 2 applications Cables cable glands and other installation material for CSA Cl I Div 1 ver sions must be provided by the customer Solutions fo...

Page 68: ...spoolpiece depends on the nominal diameter of the pipe Installation length 800 mm for pipe diameter up to 28 Installation length 1100 mm for pipe diameter 30 60 Installation length for pipe diameter 60 72 on request System solutions FLOWSIC100 Flare spoolpiece are available as options with pressure and temperature transmitters For the positioning of pressure and temperature transmitters the follow...

Page 69: ...ed at factory through comparison measurement on a test bench and regression analysis and stored in the MCUP control unit The coefficients for various nominal pipe diameters are activated during start up Calculation of volume flow in the standard state The volume flow can be converted as follows to the standard state Q ac Volume flow in actual state Q sc Volume flow in standard state ppipe Absolute...

Page 70: ... according to the function relation to the standard sound velocity Standard algorithm of FLOWSIC100 Flare for flaregas applications c Algorithm MR 113 Determines κ under consideration of the actual gas composition for hydrocarbon mix ture 2 3 3 Necessity for using external pressure and temperature transmitters The following table shows what calculations require use of external pressure and tempera...

Page 71: ...ations and interference and thus a smoothed output signal Separate response times exist for the measurement of gas velocity and gas temperature Volume flow and gas velocity have the same response time Fig 29 Response time The response time must be understood as a guide value only If the signal quality of the ultrasonic pulses is low FLOWSIC100 Flare requires more measured values for an output sign...

Page 72: ...cers can be read back without delay and in their original form These send signals are received demodulated and computed as receive signals If the device functions correctly the exact zero point must be calculated here This control comprises the complete check of all system components including the transducers For deviations of more than approx 0 25 m s depending on active measuring path and gas te...

Page 73: ...s then added to the selected span value and output The span value can be set with the SOPAS ET operating program in the range from 50 to 70 in steps of 1 standard setting ex factory 70 If all system components are intact the entire measuring system reacts as intended 2 4 3 Analog output of check cycle The check cycle s output is as follows 90 s zero value live zero 90 s span value The output durat...

Page 74: ...74 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Product Description Subject to change without notice ...

Page 75: ...ions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 75 Subject to change without notice FLOWSIC100 Flare 3 Assembly and Installation Project planning Assembly Installing non retractable sender receiver units Installing the sun roof for the sender receiver units ...

Page 76: ...or new equipment select best possible location for existing equipment Access accident prevention Easy and safe Provide platforms or pedestals as required Installation free of vibrations Acceleration 1 g Eliminate reduce vibrations through suitable measures Ambient conditions Limit values according to Technical Data in pg 210 6 1 If necessary Provide weatherproof covers sun protection enclose or la...

Page 77: ...e investigated carefully Uncritical flow inlet conditions requires straight upstream piping 10 x Di and downstream piping 5x Di Manufacturer SICK offers expertise support for an optimal adjustment of the meter for the given inlet and outlet piping conditions More complex inlet disturbances require longer pipings up to 20 Di 10 Di If the 2 path configuration is used the needed minimum inlet and out...

Page 78: ...zontal or vertical direction Horizontal installation The meter body shall be aligned so that the planes formed by the measuring paths are in a horizontal position This minimizes the problem of dirt in the pipeline entering the transducer ports Vertical installation Only possible if the measuring system is used for dry non condensing gases Gas flow Free from any foreign material dust and liquids Ot...

Page 79: ...ndard temperature version 1 Sender receiver unit 2 Nozzle 3 Ball valve 4 Pipeline Non retractable version Retractable version 4 a b 2 3 1 2 1 Type NL Non retractable Retractable a b mm inch mm inch FLSE100 EXS 148 x 700 27 5 330 x 1040 40 9 FLSE100 EX 198 x 750 29 5 FLSE100 EXRE 380 x 1250 49 2 FLSE100 EXPR short 220 x 1070 42 1 400 x 1900 74 8 FLSE100 EXPR long 350 x 1200 47 2 530 x 2050 80 7 Typ...

Page 80: ... are available on request depending on operating conditions pressure temperature Isolate the nozzle pipe to reduce dew point underruns only for low gas temperatures 100 C b Short inlet and outlet paths pg 77 Fig 30 Use the best possible positioning for the measurement path consult SICK for sup port c Vertical ducts with flow direction from top to bottom The measured value gets a negative sign outp...

Page 81: ... flow axis required for measurement The parallel offset depends on the pipe diameter Probe version FLSE100 EXPR In order to capture a representative part of the flow select the sender receiver unit in a short or long version depending on the pipeline diameter 2 2 1 Part Application area configurations and fit it as follows Pipeline Probe offset FLSE100 EXS 1 path measurement Assembly nozzle 2 path...

Page 82: ...II 1 2 G Ex d ia Ga T Ga Gb TÜV 09 ATEX Ga Gb 554975 Ex d ia T IECEx TUN 09 0015 Power supply 15 28 V DC 50 mA C T C amb C T C GAS 09 08 07 06 05 04 03 P 50 C bar max P C bar max Flange size 06 IP 65 67 SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla Read Operation Instructions Example device type FLSE100 EXS ATEX zone 1 IECEx Example device type FLSE100 EXS CSA Cl I Div1 Group D ...

Page 83: ...faces of the flanges and the interior of the meter body if it must be stored outside for more than one day e g with Anticorit spray not required for meter bodies from stainless steel Do the same if the meter must be stored in dry condition but for more than a week Lifting requirements Fig 33 Lifting requirements WARNING Danger due to size and mass of the meter body Only use lifting gear and load h...

Page 84: ...nt with hazard potential hot or aggressive gases higher internal pipeline pressure only when the equipment is at a standstill Fitting when the equipment is running is only possible using the hot tapping method Such work may only be carried out by a specialized contractor authorized by the plant operator pg 19 1 4 Take suitable protection measures against possible local hazards or hazards arising f...

Page 85: ...Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 85 Subject to change without notice Fig 34 Option mechanical support for nozzle gusset plates NOTICE The plant operator is responsible for the safety of the system under mechanical burden Gusset ...

Page 86: ...the device 3 3 1 1 Determining the nozzle positions and marking on the pipeline General preparation work The installation tool pg 58 2 2 3 contains a foil strip length approx 4 times the pipe diameter width approx 0 75 of the pipe diameter as a resource to determine the exact position of the nozzle on the pipeline The foil strip is prepared with nozzle markings for different pipe diameters Fig 35 ...

Page 87: ...32 0 1 25 5 141 37 5 1 48 6 168 44 0 1 72 8 219 55 0 2 17 50 0 1 94 10 273 67 0 2 64 61 5 2 42 12 324 78 5 3 08 72 5 2 86 14 356 85 5 3 36 79 5 3 14 16 406 96 5 3 80 91 0 3 58 18 457 108 0 4 24 102 5 4 03 20 508 119 0 4 68 113 5 4 47 22 559 130 5 5 13 125 0 4 91 24 610 141 5 5 57 136 0 5 35 26 660 147 5 5 80 28 711 158 5 6 24 30 762 170 0 6 68 32 813 182 0 7 13 34 864 192 5 7 57 36 914 203 5 8 02 ...

Page 88: ...ll the strip back around the pipeline and mark the nozzle positions with crossing and marking points by using a metal center punch 8 Take the strip off again and join the additional markings with a line Crossing point marking for the center of the nozzle Marking point aid for aligning the nozzle Path 1 Path 2 Path 1 Path 2 Crossing point marking for the center of the nozzle Marking point aid for a...

Page 89: ...le position s 1 path measurement 2 path measurement 1 Start preparation work as shown in pg 86 Fig 35 3 Draw a guide line 1 for the nozzle position s mark the crossing points 2 and draw marking points 3 in distance 80 mm x from the crossing points Overlap line U 2 Kink line 90 90 2a Roll the strip out again and mark the kink line 90 90 90 2b Roll the strip out again and mark the lines as follows 2...

Page 90: ...Roll the strip back around the pipeline and mark the nozzle positions with crossing and marking points by using a metal center punch 7 Take the strip off again and join the additional markings with a line Crossing point marking for the center of the nozzle Marking point aid for aligning the nozzle Path 1 Path 2 Path 1 Path 2 Marking point aid for aligning the nozzle Crossing point marking for the ...

Page 91: ...make free of flammable gases before starting any operation WARNING Risk of explosion health hazard A faulty welding seam can allow gas to escape from the pipeline This can immediately lead to a dangerous situation Ensure welding seams are gas tight Check strength and durable tightness of the welding seams NOTICE Welding work may only be carried out by qualified personnel acc to qualified and appro...

Page 92: ...f approx 2 mm to the pipeline surface use uncoated wire Align the nozzle so that the marking lines on nozzle and pipe wall are flush and tighten enough so that the nozzle is pressed against uncoated wire and pipeline surface Make sure the nozzle remains aligned correctly NOTICE Check the welding aid position after welding The deviation from the drawn lines must not be more than 0 5 mm Otherwise re...

Page 93: ...n The centering plate will be removed by the clamp ring Finish off each weld seam and allow sufficient time for cooling down to avoid unneces sary strain on the nozzle and pipe wall On FLOWSIC100 Flare cross duct versions FLSE100 EX and FLSE100 EXS and after sufficient time for cooling down determine distance D1 between outer pipe wall and centering Fig 42 Determining of effective nozzle length On...

Page 94: ...zzles and 73 75 mm for 3 nozzles Mount the drilling tool on the ball valve Check for installation Open the ball valve and drill out the holes in the pipeline in the centre of the nozzle position Retract the drilling tool Dismount drilling tool after ball valve is closed again Mount a blind flange on the ball valve as long as no sender receiver unit is installed WARNING Hazards through leaks Operat...

Page 95: ...ll valve closed and fitted until a sender receiver unit has been fitted Secure the ball valve against unintentional activation Instruct other persons accordingly WARNING Accident risk As long as a sender receiver unit is not installed Gas flows through the pipeline when the ball valve is opened Keep the ball valve closed and fitted until a sender receiver unit has been fit ted Secure the ball valv...

Page 96: ...ulations can be found on the Product CD Path angle for exact nozzle assembly 77 5 d Off center probes distance 4 9 mm manufacturer s specification U Pipeline circumference at assembly location S Seal thickness 4 mm NL Probe nominal length manufacturer s specification D1 D2 effective nozzle length pg 93 Fig 42 a Nozzle offset pg 86 3 3 1 1 f 1 for 1 path measurements 0 8 for 2 path measurements L a...

Page 97: ...ion U Pipeline circumference at assembly location VL Ball valve length S Seal thickness 4 mm NL Probe nominal length manufacturer s specification a Nozzle offset pg 86 3 3 1 1 f 1 for 1 path measurements 0 8 for 2 path measurement L a 2 d 2 U π f D1 D2 2 VL 4 S 2 NL 2 α U π f D1 D2 2 VL 4 S 2 NL a 2 d atan FLSE100 EXS FLSE100 EXRE VL D1 NL L D2 VL α b k a L b 2 k 2 α k b atan b a NL D1 2 S VL β1 c...

Page 98: ...and Installation Subject to change without notice Probe versions Use a suitable protractor to determine and register the actual value The manufacturer measures the path length for each probe and includes this in the Zero Point protocol in the delivery documents Path angle for exact nozzle assembly 75 ...

Page 99: ...between pressure tap option and pressure transmit ter option Fill the pipeline and check the installed FLOWSIC100 Flare with meter body and piping connections for leaks For achieving full measuring range and specified accuracies adhere to the geometric tolerances listed in pg 86 3 3 1 For applications with highest requirements regarding accuracy and measuring range the meter body may also be deliv...

Page 100: ...ularly in the presence of hydro carbons and hydrogen sulfide among others Named components must be inspected periodically details pg 206 5 3 Using suitable cables the MCUP control unit can be located up to 1000 m away from the sender receiver units We therefore recommend fitting the MCUP in a control room measuring station or similar to ensure free access to the MCUP This considerably simplifies c...

Page 101: ...g Fig 45 MCUP assembly dimensions c f e 250 d b M8 Clearance to open door Clearance for cables a Measure Dimension in mm MCUP in compact size housing MCUP in medium size housing a 160 356 b 320 242 c 210 330 d 340 300 for ATEX zone 2 version 320 for CSA CII Div 2 version e 125 215 f 350 550 MCUP in compact size housing c f e 250 d b M8 Clearance to open the door Clearance for cables a MCUP in medi...

Page 102: ...osion protected version for Ex zone 1 Fig 46 MCUP in Ex housing for zone 1 all dimensions in mm Special housing variant stainless steel Figure 47 MCUP in Ex housing for zone 1 stainless steel all dimensions in mm Housing variant A B C D E F Size 4 210 11 260 445 227 360 Size 6 312 11 5 335 605 281 360 C A Ø B A E D F 360 176 5 426 360 Ø18 275 550 5 12 150 265 470 ...

Page 103: ...018 10 SICK Engineering GmbH 103 Subject to change without notice 3 3 3 3 Explosion protected version for CSA Cl I Div 1 Fig 48 MCUP in Ex housing for zone CSA Cl I Div 1 all dimensions in mm Housing variante A B C D E Size 4 210 11 236 289 227 Size 6 312 11 5 335 410 281 C A Ø B A E D ...

Page 104: ...post is available not suitable for MCUP compact size or 19 rack version Fig 49 MCUP Ex d fixing plate 4 Directions for mounting Fix plate 4 to post using round steel bow 1 nut 3 and washer 2 Mount MCUP to fixing plate using screw 8 washer 7 washer plus spring washer 7 6 and nut 5 Detail 1 Detail 2 Detail 1 Detail 2 1 2 3 7 5 6 7 8 1 Round steel bow DIN3570 2 Washer A13 A4 3 Nut M12 A4 4 Fixing pla...

Page 105: ...f the following components Figure 50 Dimensions mm 3 5 1 2 Mounting sun roof MCUP on the wall Use mounting kit sun roof on the wall Use the holes marked in Fig 51 Figure 51 Mounting sun roof to the wall NOTICE The sun roof is only to be used to protect the MCUP from direct solar radiation and is not suitable as protection from precipitation Table 2 Scope of delivery MCUP for wall mounting Descript...

Page 106: ...10 SICK Engineering GmbH Assembly and Installation Subject to change without notice 3 5 1 3 Mounting MCUP on the sun roof The appropriate mounting kit for the mounting of the MCUP on the sun roof can be found in Table 3 Figure 52 Mounting MCUP on the sun roof 1 2 3 4 5 ...

Page 107: ...g GmbH 107 Subject to change without notice Table 3 Mounting kits for sun roof MCUP Frame MCUP type Mounting kit Orange 1 MCUP Compact Mounting kit MCUP Size A B C D Red 2 MCUP Medium Mounting kit MCUP Size A B C D Green 3 MCUP STAHL Size 4 with or without terminal compartment Mounting kit MCUP Size A B C D ...

Page 108: ...5 is delivered as a set of the following components Blue 4 MCUP STAHL size 6 with or without terminal compartment Mounting kit MCUP Gr A B C D Black 5 MCUP STAHL Stainless Steel Mounting kit MCUP Gr E Table 4 Scope of delivery MCUP for mounting on 2 inch post Description Part No Sun roof 4075713 Mounting plate 4075714 Mounting kit post bracket 2 inch 2061076 Mounting kit sun roof 2072663 Mounting ...

Page 109: ...ting on 2 inch post The sun roof for wall mounting is by default delivered with the mounting plate 1 fixed to the inside of the sun roof 2 with the mounting kit sun roof For the mounting on the 2 inch post remove the mounting plate 1 from the sun roof 2 Then fix the mounting plate 1 to the 2 inch post with the mounting kit post bracket 2 inch Finally fix the sun roof 2 on the mounting plate 1 with...

Page 110: ...uctions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Assembly and Installation Subject to change without notice Figure 55 Mounting on 2 inch post 3 5 2 3 Mounting MCUP on sun roof Mount the MCUP to the sun roof as outlined on p 105 3 5 ...

Page 111: ...ecial precautions for use in plants with increased hazard potential toxic aggressive explosive gases higher pressure higher temperature risk or serious injuries Use suitable protection measures against possible local hazards or hazards arising from the equipment Observe the permitted operating parameters according to the Figures in pg 31 2 2 1 during all work Sender receiver units can only be exch...

Page 112: ...as to be checked by the user Do not dismount sender receiver unit as long as process ball valve 2 3 is not closed tightly Retractable sender receiver units can be equipped with venting valve option Do not open venting valve if process ball valve 2 3 is opened The process ball valve 2 3 has a non symmetric design The short tube side must be connected to the nozzle the sender receiver unit must be c...

Page 113: ...ve 4 and screw on with fastening screws 1 Remove cotter pins 6 from guide rods 7 and loosen both fastening nuts 8 Open the ball valve 4 Carefully insert the sender receiver unit into the ball valve and nozzle to stop and fasten with nut 8 Attach cotter pins 6 to guide rods 7 Check all process connections for tightness Installing the nozzle isolation set To prevent danger of galvanic corrosion a No...

Page 114: ...1L2 V2 5 2018 10 SICK Engineering GmbH Assembly and Installation Subject to change without notice Fig 56 Retractable sender receiver units assembly1 1 shown without connection for venting for device type FLSE100 EXS Pipe wall 1 2 4 6 7 8 Nozzle 3 5 7 8 6 ...

Page 115: ...er units Intended use The sun roof Part No 2080205 protects the electronics of the sender receiver units from sunlight Bild 57 Overview sun roof NOTICE The sun roof is only to be used to protect the sender receiver units from direct solar radiation and is not suitable as protection from precipitation 1 2 6 3 5 2 4 4 5 1 Holder 2 Split pins 3 Protective hood 4 Washers 5 Hexagon nuts 6 Round steel b...

Page 116: ...he sun roof for the sender receiver units 1 Fix the holder to the sender receiver unit Use the hexagon nuts with washers to attach the holder with round steel bow to the probe neck of the sender receiver unit Pay attention to the correct alignment of the holder See adjacent figure 2 Position the protective hood on the holder 3 Secure the sun roof with the 4 split pins ...

Page 117: ...Assembly and Installation FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 117 Subject to change without notice 3 7 2 Dimensional drawings Bild 58 Holder ...

Page 118: ...118 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Assembly and Installation Subject to change without notice Bild 59 Protective hood ...

Page 119: ...capacity 150 pF m Wire cross sectional area at least 0 5 mm AWG20 to AWG16 max Screen with Cu wire mesh Cable between s r units and control unit MCUP Cable type Li2YCYv TP 2x2x0 5 mm with reinforced insulation from Lappkabel The cable must fulfill the following requirements for function of the device Operating capacity 150 pF m Wire cross sectional area at least 0 5 mm AWG20 to AWG16 max Screen wi...

Page 120: ...le glands at S R units and MCUP Install only fixed cables and wires in the cable glands The plant operator must ensure an appropriate strain relief The cable and conduit entries must be installed with mechanically protection against inadmissible impact energy according to EN 60079 0 section 26 4 2 NOTICE Suitability of factory pre installed plastic cable glands at MCUP ATEX Zone 2 In accordance wi...

Page 121: ...is type of cabling is preferable for greater distances between sender receiver units and control unit In individual cases it may be possible to terminate the electronics of the sender receiver unit using a cable termination resistor that is positioned at the end of the bus no termination in delivery state Solutions for external terminations are available on request ...

Page 122: ...comply with the requirements in EN IEC 60079 14 Section 10 4 2 b The selection there must be made according to Fig 1 If the explosive gas mixture requires an IIC installation and the installation area belongs to zone 1 pressure proof cable glands and bushings containing seals filled with potting compound must be used for the individual wires e g series 8163 1 PXSS2K for normal not armored offshore...

Page 123: ...ends i e unplugged individually and successively first from the electronics and then if required from the ultrasonic probes or suitably attached to pre vent uncontrolled movement of the cable with the unprotected open cable connector The cables for the intrinsically safe components are marked either with Exi or a blue cable cov ering or with blue shrink sleeves on the cable ends or with the SICK i...

Page 124: ...n to be non hazardous On the fuse holder Warning for explosion hazard Only replace the fuse with type sand filled fuse 2 Amp 250 V type 522 720 manufactured by ESKA To prevent repetitive fuse blowing the user shall clarify the causes and shall takeappropriateprecautionarymeasures before restarting the equipment On the internal connectors lockingplate Warning for explosion hazard Some internal conn...

Page 125: ...isions through and including July 11 2005 ANSI UL Standard 1203 Fourth Edition September 2006 ANSI UL Standard 913 Sixth Edition Dated August 8 2002 With revi sions through and including August 9 2004 ANSI ISA 12 12 01 2007 ANSI UL 60079 0 Fourth Edition dated August 15 2005 ANSI UL 60079 1 2005 Fifth Edition dated August 15 2005 ANSI UL 60079 11 Second Edition dated March 9 2007 ANSI UL 60079 15 ...

Page 126: ... manufactured by ESKA SICK part no 2054541 Processor board Relays type AZ830 2C 12DSE and AZ832 2C 12DSE manufactured by ZETTLER Back up battery type BR2032 manufactured by PANASONIC Optional modules Analog input and output modules as well as digital input modules as listed on p 238 6 3 1 Interface modules pg 238 6 3 2 NOTICE The replacement of parts relays and other electrical components soldered...

Page 127: ...ly for cables with wire color code according to DIN 47100 IF1 Communication between FLSE Master and MCUP interface 1 IF2 Communication between FLSE Master and FLSE Slave interface 2 Ground terminal Connecting diagram on the inside Terminal compartment open Terminal compartment cover Internal connection 1 2 3 4 5 6 7 8 External connection Green Yellow Green Yellow Brown White Assignment IF1 IF1 IF2...

Page 128: ...en FLSE Master and MCUP interface 1 IF2 Communication between FLSE Master and FLSE Slave interface 2 n c Not connected Master FLSE100 Slave FLSE100 Grounding terminals Terminal compartment open Designation in terminal compartment Master Slave B A 24 V d c GND B A 24 V d c GND External connection Yellow Green White Brown Yellow Green White Brown Assignment IF1 IF1 24 V d c GND IF2 IF2 24 V d c GND ...

Page 129: ... is grounded to the housing of device DISPLAYMODUL relay 3 relay 4 relay 5 BUS S E unit 1 BUS Term Term BUS S E unit 2 relay 1 relay 2 com nc no com nc no com nc no com nc no com nc no Reset MCUP compact size housing 1 Optional I O modules 5 Fuse T2A 2 Optional interface module 6 Processor board 3 Hat rail 7 Terminals for power supply MCUP medium size housing 8 7 6 5 4 3 2 1 3 5 6 4 2 Power supply...

Page 130: ...nterface module 6 Terminals for relays 1 to 5 13 USB plug 7 Terminals for sender receiver unit master 14 Terminals 41 42 14 13 12 11 10 9 8 6 5 4 3 2 1 7 Terminal Marking on the processor board Function Voltage rating Ampere rat ing 1 2 3 com n c 1 n o 2 relay 1 malfunc Indication of malfunction 30 V a c d c 1 A 4 5 6 com n c 1 n o 2 relay 2 maint Indication of maintenance 7 8 9 com n c 1 n o 2 re...

Page 131: ...V d c 20 28 V d c 3 31 32 24 24 Power supply bus sender receiver unit 1 20 28 V d c 33 34 A B RS485 interface bus sender receiver unit 1 5 V max 100 mA 35 scr Screen gnd 36 37 24 24 Power supply bus sender receiver unit 2 20 28 V d c 38 39 A B RS485 interface bus sender receiver unit 2 5 V max 100 mA 40 scr Screen gnd 41 42 24 24 extern Power supply bus sender receiver units 20 28 V d c 43 45 tx A...

Page 132: ...an be checked by a electrical continuity test At affected devices the screen of the connection cable between sender receiver unit and MCUP can be grounded at MCUP ATEX zone 1 in two ways 1 Make connection of cable screen at spring type terminal 1 in the MCUP terminal box Connect spring type terminal strip 1 with PE 2 of the MCUP 2 Make connection of cable screen at spring type terminal 1 in the MC...

Page 133: ...Subject to change without notice Version in 19 rack Fig 65 MCUP connections for 19 variant without explosion protection 1 Power supply unit 4 I O module option 2 Display module 5 Terminal connection for power supply 90 250 V AC 3 Slot for interface module option 6 Terminal connection for wiring by customer 6 5 4 3 2 1 ...

Page 134: ...20 21 din4 gnd Digital input 4 active low forced to gnd 22 23 Analog output 20 mA max 22 V d c max 24 mA 24 gnd Ground 25 26 ain1 gnd Analog input 1 max 3 V d c 22 mA 27 28 ain2 gnd Analog input 2 29 30 gnd Output 24 V d c 22 28 V d c 3 31 32 24 24 Power supply bus sender receiver unit 1 22 28 V d c 33 34 A B RS485 interface bus sender receiver unit 1 5 V max 100 mA 35 scr Screen gnd 36 37 24 24 P...

Page 135: ... to change without notice 1 normal closed 2 normal open 3 Use only according to consultation with the manufacturer Terminal Marking on the processor board Function Voltage rating Ampere rat ing 81 83 A gnd Interface 2 reserve not used 82 83 B gnd 84 86 Us gnd 85 86 Us gnd 87 Not planned for use 88 89 90 P1 P1 service USB Port ...

Page 136: ...Fig 67 p 137 to Fig 71 p 141 Connect cables for status signals operation malfunction maintenance check cycle maintenance requirement limit value analog output analog and digital inputs accord ing to requirements pg 130 Fig 63 Connect power cable to terminals L1 N PE pg 129 Fig 62 Seal cable entries not in use with blind plugs Optional I O module Connection diagrams pg 250 6 7 Inside view without p...

Page 137: ...Master FLSE100 Master Master MCUP processor board Ex zone Safe area or Ex zone 2 for MCUP in Ex zone 2 or CSA CI I Div2 or CSA CI I Div1 on site cabling in explosion protected version according to p 122 3 8 3 Terminal compartment Terminal compartment Contact position in current free state Note For 2 path 2x1 path or 3x1 path measurement the second third FLSE master and FLSE slave are connected by ...

Page 138: ...Terminal compartment FLSE100 Slave FLSE100 Master on site cabling in explosion protected version according to p 122 3 8 3 Contact position in current free state Ex zone Safe area or Ex zone 2 for MCUP in Ex zone 2 version version green yellow green yellow brown brown white white green yellow brown white white brown green yellow A Operation malfunction B Maintenance C Check cycle D Maintenance requ...

Page 139: ...aster MCUP processor board on site cabling in explosion protected version according to p 122 3 8 3 Terminal compartment FLSE100 EXS digital or FLSE100 EXPR FLSE100 EXS analog Not for FLSE100 EXPR MCUP Ex zone 2 only Connection cable analog to Exi Contact position in current free state Ex zone Safe area or Ex zone 2 for MCUP in Ex zone 2 or CSA CI I Div2 or CSA CI I Div 1 brown white green yellow w...

Page 140: ...rsion according to p 122 3 8 3 Terminal compartment FLSE100 EXS digital or FLSE100 EXPR FLSE100 EXS analog Connection cable analog to Exi Not for FLSE100 EXPR MCUP Ex zone 2 only Contact position in current free state Ex zone Safe area or Ex zone 2 for MCUP in Ex zone 2 version white brown green yellow green yellow brown white A B C D E A Operation malfunction B Maintenance C Check cycle D Mainten...

Page 141: ...XS analog Junction box 1 Cable provided by customer to second junction box Contact position in current free state Ex zone Safe area or Ex zone 2 for MCUP in Ex zone 2 version green yellow white brown green yellow white brown green yellow white brown white brown green yellow gnd 24 V DC RS485a RS485b A Operation malfunction B Maintenance C Check cycle D Maintenance request E Limit value A B C D E 1...

Page 142: ...ress 3 8 7 Fitting and connecting the Interface and I O module options 3 8 7 1 MCUP in compact or medium size housing Plug interface modules and module carriers for I O modules onto the hat rail in the MCUP pg 129 Fig 62 and connect to the associated connection on the processor board with the cable with plug in connector pg 130 Fig 63 Then plug the I O module on the module carrier Connect I O modu...

Page 143: ...21 22 23 24 Analog output module Module carrier AO 1 AO 2 WARNING The analog input module will be damaged if incorrectly connected Do not connect the terminals 12 22 13 23 of the analog input module to GND or earth if the terminals 11 21 are connected to the internal supply of the MCUP delivered configuration or with another external supply 1 AI1 11 12 13 14 21 22 23 24 2 AI2 Shield Analog input m...

Page 144: ... 1 n c relay 1 12 AI 1 AO 1 gnd com relay 1 13 AI 2 AO 2 gnd com relay 2 14 shield gnd shield gnd DI 3 n c relay 2 21 AI 2 AO 2 DI 2 n o relay 1 22 AI 1 AO 1 gnd com rel 1 23 AI 2 AO 2 gnd com rel 2 24 shield gnd shield gnd DI 4 n o relay 2 Rating max voltage 3 V d c 15 V d c 5 5 V d c 30 V a c d c max current 22 mA 22 mA 5 mA 2 A Interface module Interface module Interface module Ethernet Impulse...

Page 145: ...o OC To change the impulse output to NAMUR a jumper inside the interface module has to be set Fig 76 Impulse output Figure 77 Interface modules mounted on top hat rail NOTICE Imax Open collector connection may not exceed 100 mA Otherwise the impulse output can be destroyed Calculate RL according to the equation above Open collector default setting NAMUR Imax 100 mA 1 k 1 k 10 k 8 2 V d c 0 V RL Vc...

Page 146: ...13344 11L2 V2 5 2018 10 SICK Engineering GmbH Assembly and Installation Subject to change without notice Figure 78 19 rack mounted interface module Figure 79 Jumper settings for impulse output NAMUR OC NAMUR OC Jumper set to NAMUR Jumper set to OC ...

Page 147: ... 80 Slots for optional modules The MCUP contains 8 slots for optional I O modules The connection of these modules analog and digital types is carried out at the terminals 101 180 Following this the connection of the modules is represented exemplarily to slot 1 The connection of optional modules analog and digital type at the other slots 2 8 is carried out in the same way SICK MULTI CONTROL UNIT PO...

Page 148: ... module Fig 82 Connection of digital module at plug in place 1 terminals 101 110 101 a 102 b 103 c 104 d 105 a 106 b 107 c 108 d 109 gnd 110 scr 101 a 102 b 103 c 104 d 105 a 106 b 107 c 108 d 109 gnd 110 scr AO 2x AI 2x Signal relays 4x Power relays 2x DI 4x 101 a 102 b 103 c 104 d 105 a 106 b 107 c 108 d 109 gnd 110 scr 101 a 102 b 103 c 104 d 105 a 106 b 107 c 108 d 109 gnd 110 scr 101 a 102 b ...

Page 149: ...ed according to Class2 SELV or PELV connection according to p 265 Fig 194 for installations using the MCUP for zone 1 see wiring diagrams p 250 Fig 179 to p 229 Fig 167 3 8 9 Connection of relay contacts All relay contacts must be used in circuits powered by a Class2 SELV or PELV specified power supply only Two possibilities exist Using the internal MCUP backplane PELV power supply Connections Ter...

Page 150: ...150 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Assembly and Installation Subject to change without notice ...

Page 151: ...ating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 151 Subject to change without notice FLOWSIC100 Flare 4 Start up and Parameter Settings Basics Standard start up Advanced start up Operating setting parameters via the optional LC Display ...

Page 152: ...e regression coefficients determined can then be entered into the device without problems pg 197 4 3 7 The SOPAS Engineering Tool SOPAS ET program is included and serves to set the parameters The Menu structure simplifies changing settings Further functions are also available e g data storage graphic displays If stable measuring behavior over all equipment states cannot be attained using standard ...

Page 153: ...lect the language select Software and follow the instructions Install the USB driver A special software driver is required for communication between the operating and parameter program SOPAS ET and the measuring system via the USB interface To install on the laptop PC connect the MCUP to the supply voltage and then connect to the PC using a USB plug in connector A message appears on the display th...

Page 154: ...154 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Start up and Parameter Settings Subject to change without notice Fig 83 Installing the USB driver ...

Page 155: ...ig and the laptop PC Start the program in the SICK SOPAS start menu The start page is displayed 4 1 3 1 Changing the language If required select the desired language in the Tools Language menu pg 155 Fig 84 Confirm the dialog shown with Yes to restart SOPAS ET with the changed language Fig 84 Changing the language NOTICE The MCU P is connected via USB to the laptop PC A serial interface COM port i...

Page 156: ... 85 Selecting the search mode 3 Select device family MCU and click Next Fig 86 Selecting the device family 4 If devices are to be connected via Ethernet configure the IP addresses Click Add NOTICE MCU P does not support automatic recognition of IP addresses SICK AutoIP the IP addresses therefore have to be configured manually An IP address specified by the customer is entered at the factory if the...

Page 157: ...nection via Ethernet example 5 Click Next 6 When devices are connected via serial connections COM ports select the COM ports used and click Next If you are not sure which COM ports are used select all COM ports Fig 88 Selecting COM ports 7 To save the search settings enter a name and click Finish SOPAS ET starts the device search The devices found are displayed in the Device search area when devic...

Page 158: ... without notice Fig 89 Saving the scan settings 4 1 3 3 Connecting to the device with advanced mode 1 Click Search settings 2 Select search mode Interface oriented search 3 Select the communication interfaces where the search is to be made and click Next Fig 90 Selecting the communication components 4 Configure the interfaces and click Next ...

Page 159: ...onfiguration Click Add Enter the IP address of the device or the IP address range when several devices are used and confirm with OK Select TCP port 2111 in the TCP port directory Define the protocol settings in the Protocol directory according to pg 159 Fig 91 Fig 91 Defining the protocol settings Define the timeout settings in the Timing directory according to Fig 92 Fig 92 Defining the timeout s...

Page 160: ...onfigure the data format in the Format directory according to pg 160 Fig 94 Fig 94 Configuring the data format Define the protocol settings in the Protocol directory according to pg 158 Fig 90 Define the timeout settings in the Timing directory according to pg 159 Fig 91 5 To save the scan settings enter a name and click Finish pg 158 Fig 89 SOPAS ET starts the device search The devices found are ...

Page 161: ...13344 11L2 V2 5 2018 10 SICK Engineering GmbH 161 Subject to change without notice 4 1 4 Information on using the program Fig 95 Overview 1 Device search 2 Project area 3 Device search progress 4 Device search abort 5 Device search result 6 Number of devices found 1 3 4 5 2 6 ...

Page 162: ...thout notice Device selection Move the required devices with drag and drop or a double click on the required device into the project area The configuration of the devices is shown in a separate device window The device windows can be opened by a double click on the respective device file or the context menu pg 163 Fig 97 Fig 96 Device selection ...

Page 163: ...evice and transfers them to SOPAS ET Download to device Downloads the parameter values from SOPAS ET to the connected device Only those parameter values are downloaded which can be written at the currently logged in user level Login Opens the login dialog Logout Logs out the user from the device Import Imports a suitable device from the sopas file and overwrites the parameter values with the value...

Page 164: ...and settings for reaction times check cycle and standard analog output calibration settings pg 197 4 3 7 User level Access to 0 Operator Display measured values and system states 1 Authorized Client Displays inquiries as well as start up resp adjustment to customer specific demands and diagnosis of necessary parameters 2 Service Displays inquiries as well as all parameters required for service tas...

Page 165: ...e measuring system pg 155 4 1 3 Select the required device file FL100 EX xx and move it to the project window pg 161 4 1 4 Set the sender receiver units to Maintenance mode and enter the Level 1 password pg 161 4 1 4 Fig 99 Setting Maintenance mode Select the unit of measurement to be used in the Tools Options menu on the over view page metric or US standard pg 165 100 Fig 100 Selecting the unit o...

Page 166: ...ngs Installation angle Angle between measuring axis and main gas flow direction path angle α pg 96 3 3 1 4 Path length Distance transducer transducer path length L pg 96 3 3 1 4 Cross sectional area Internal diameter of the pipeline pg 166 Fig 101 The parameters entered are saved in the FLOWSIC100 Flare after the switching from Maintenance to Measurement Set installation parameters are converted a...

Page 167: ...ory Entry field Parameter Remark TAG Name TAG No of the measuring point Description Name Description of measuring point Pipe diameter Value Pipe diameter in m Nominal diameter inch Value Select the corresponding value Sensor type Installation version Select the corresponding type cross duct or probe Adjust factor Value Has to be determined by a comparision measurement without measurement enter 1 L...

Page 168: ...a access level 2 Service Establish connection between MCUP and SOPAS ET using USB interface Log in as Service password service Fig 103 Service Login Set SOPAS to maintenance mode Fig 104 Maintenance mode page WARNING No other parameters or settings may be changed while logged into access level 2 Service except for those described in this section All other changes to settings may only be carried ou...

Page 169: ...Nominal diameter DN250 10 inch Sensor type Cross duct Fig 105 Setting the measuring point parameter The MCUP will activate the linearization parameter for this selection SOPAS ET must then synchronize the parameter from the MCUP To initiate this perform the following steps Select menu Communication Offline Open the Measuring Point Parameter again and then change back to online SOPAS ET will then s...

Page 170: ...and Fig 107 Those values are automatically set when 2 path measurement is selected in SOPAS menu MCU P Parameter System Configuration see Fig 106 The Linearization Parameter settings must be set manually in SOPAS menu MCU P Parameter Measuring Point 1 Measuring Point Parameter as shown in Table 7 and Fig 107 Table 7 Parameter settings For flow calibrated 2 path configurations The parameters are in...

Page 171: ...tings FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 171 Subject to change without notice Figure 107 2 path configuration settings for uncalibrated and dry calibrated 2 path configuration ...

Page 172: ... in the Adjust Function Check directory MCU P device file Fig 108 Adjust Function Check directory example for settings Entry field Parameter Remark Duration of the check value output Value in seconds Output duration for control values Span value Value in Determines the span value level pg 72 2 4 Function check interval Time between two check cycles pg 72 2 4 Start at time of day Hours Defining a s...

Page 173: ...t to change without notice 4 2 5 Setting the analog outputs parameters Select the Parameter I O Configuration Analog Output Parameters directory MCU P device file to set the analog outputs Fig 109 Parameter I O Configuration Analog Output Parameters directory The Analog output 2 3 fields only appear when an AO module is plugged in ...

Page 174: ...e LZ whenever possible mA value to be output in Maintenance state Entry field appears only after selection of Used Defined Value Analog Output 1 Measuring point Measuring point 1 2 or 3 Measuring value Flow a c Volume flow in actual conditions The selected measured variables are output on the analog output Flow s c Volume flow in standard conditions Mass flow Molar mass Velocity of gas Velocity of...

Page 175: ...tory Relation between impulse frequency volume and impulse factor Field Parameter Remark Assigned measuring point Measuring point 1 2 or 3 Measuring value Volume flow a c Volume flow in actual conditions Volume flow s c Volume flow in standard conditions Mass flow Impulse factor Value Pulses per m or per kg maximum frequency 10 kHz Test frequency Value Input of a value for test purposes to be outp...

Page 176: ...e adjacent field is used to calculate the value in standard condition Internal value S R unit A The temperature value determined internally in sender receiver unit A is used to calculate the value in standard condition External Modbus value Reading in of external tempreature values via Modbus registers for detailed information see Modbus Specification Type of pressure value External analog value T...

Page 177: ...drop down lists Enter your lower and upper range limits in which the transmitter works The maximum deviation of both transmitters from each other can be set in the Max Deviation field A warning message AI redundancy warning is output when a larger deviation occurs If Max deviation is set to 0 00000 the deviation warning is dis abled and no warning message will occur Fig 112 External analog tempera...

Page 178: ...p down lists Enter your lower and upper range limits in which the transmitter works The maximum deviation of both transmitters from each other can be set in the Max Deviation field A warning message AI redundancy warning is output when a larger deviation occurs If Max deviation is set to 0 00000 the deviation warning is dis abled and no warning message will occur Fig 113 External analog pressure v...

Page 179: ...flow in operating state The limit value settings are assigned to the selected measured variables Volume flow s c Volume flow in normalized state Mass Flow Molar mass Velocity of gas Gas velocity Velocity of sound Speed of sound Temperature Pressure Density a c Hysteresis type Absolute Assignment of the value entered in the Hysteresis Value field as relative or absolute value of defined limit value...

Page 180: ...e operation A Maximum of 200 entries are registered in the logbook A warning is displayed when this limit is reached and the oldest entry is overwritten when exceeded FIFO principle The logbook can be deleted Deletion is noted in the logbook as event Logbook deleted Fig 115 Logbook 4 2 10 Data backup All parameters relevant for recording processing and input output of measured values as well as cu...

Page 181: ...ition of possible malfunctions Saving as a project If connections are frequently established it is advisable to save as a Project If connection to the device is to be established again only this Project must be opened All files previously saved are automatically transferred to SOPAS ET To save select the respective device call up the Project Save menu and specify target directory and file name The...

Page 182: ... Subject to change without notice Saving as a protocol Select device select the Diagnosis Protocols menu and click the button for the desired type of registration Fig 117 Diagnosis Protocols menu The file name and storage location must be specified for export to a PDF file Fig 118 Specifying file names and storage location ...

Page 183: ...hout notice Parameter protocol example Fig 119 FLOWSIC100 Flare Parameter protocol example 6 F GE 8 F 0 0 1 00 2 3 4 3 4 3 4 5 6 54 5 6 54 5 6 54 7 6 81 9 6 9 5 6 5 9 8 9 9 6 5 6 5 9 8 9 9 6 5 6 5 9 9 9 6 69 9 9 6 0 8A 6 0 8A 6 A 6 A B 8 B 6 C 9 9 C6 9 0 B 9 6 C6 6 5 9 D 9 D 9 5 69 8 B D 9 9 E 9 6 9 9 B 6 0B 9 6 C 9 B 7 9 1 6 7 69 08 C 69 6 99 9 ...

Page 184: ...e signal form Checking the signal form allows making a statement on the quality of ultrasonic signals received Select the FLOWSIC100 Flare type used and then select operating mode Measurement in the Diagnosis Sensor Values menu The ultrasonic signals of both transducers are then displayed in the Signal Display field alternating as raw signal and envelope curve Setting the View Envelope function sh...

Page 185: ... Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 185 Subject to change without notice Fig 121 Burst form demodulated signal Type FLSE100 EXS envelope curve Cursor Cursors of both transducers must be at same position ...

Page 186: ...nge without notice 4 3 Advanced start up 4 3 1 Entering customer data Individual customer data can be entered for each measuring point in the Parameter Customer Data directory To enter select device file MCU P enter the Level 1 password and set the measuring system to Maintenance mode pg 161 4 1 4 Fig 122 Parameter Customer Data directory ...

Page 187: ...t counter Figure 123 Parameter Measuring Point 1 Measuring Point Parameter directory The current counter level cumulated can be viewed in the Overview Measuring Point 1 directory 4 3 3 Data archives Nine three per measuring point non volatile data archives are implemented in the MCUP control unit to create reports according to defined intervals 4 3 3 1 Configuring the data archives The data archiv...

Page 188: ...tries are made max number of entries is set by the device Daily 30 entries are made max number of entries is set by the device Monthly 12 entries are made max number of entries is set by the device Free defined Free number of entries max 700 and interval Write mode Overwriting stopping Overwriting mode all stored data will be overwritten if maximum number of entries is reached Stopping mode data r...

Page 189: ... not refreshed automatically but must be called up again manually Clicking Erase archive deletes the respective archive in order to start a new recording cycle or to use a different cycle Checksum error is displayed when an error is detected in the data archive The data archive must then be deleted or formatted to clear the error Recording stops when Archive full is displayed Fig 125 Diagnosis Dat...

Page 190: ...ecial characters found in the header text of the csv report may require a change to the settings in Excel To change the settings perform the following steps in Excel Open a blank Excel worksheet Select Menu Data Import external data Import data Navigate to the csv file to be imported click Open Select Delimited as the original data type Select file origin 65001 Unicode UTF 8 click Next Fig 126 CSV...

Page 191: ...ns 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 191 Subject to change without notice Choose the option Semicolon as the delimiter click Next Fig 127 CSV Import settings step 2 Ensure settings are as shown in Fig 128 and click Finish Fig 128 CSV Import settings step 3 ...

Page 192: ...ge Format Date Time Counted volume a c total m Counted error volume a c total m Volume flow a c average during last recording period m h Counted volume a c collected during last recording period m Counted volume s c total Nm Counted error volume s c total Nm Volume flow s c average during last recording period Nm h Counted volume s c collected during last recording period Nm Counted mass total kg ...

Page 193: ...nd set the measuring system to Maintenance mode pg 161 4 1 4 Select the Parameter Measuring Point 1 2 3 Process Values directory Select the algorithm for measured value computation pg 70 2 3 2 If necessary correct the constant values entered at the factory for the process parame ters When using the basic algorithm Viscosity compressibility adiabatic coefficient When using the MR 113 03 algorithm G...

Page 194: ...2 2 4 Optional modules Select device file MCU P set the measuring system to Maintenance mode and enter the Level 1 password pg 161 4 1 4 Select the Parameter System Configuration directory The Interface module installed is shown under Interface Module Type Selection Configure the Interface module according to requirements Fig 130 Parameter System Configuration directory NOTICE Factory setting for ...

Page 195: ...ork configuration in the Parameter System Configuration direc tory Field Interface module Ethernet field Click Reset module in the Interface Module Type Selection Fig 131 Parameter System Configuration directory Assign the new IP address to SOPAS ET pg 155 4 1 3 New address NOTICE Malfunctions in data transfers not caused by the measuring system can occur during communication via Ethernet The FLOW...

Page 196: ...group Interface Module Type Selection Set the protocol type and Modbus address in the Interface module RS 485 field Fig 132 Parameter System Configuration directory 4 3 6 2 HART bus module Open Parameter System Configuration directory and select type HART in the Select the installed module menu group Interface Module Type Selection Fig 133 Parameter System Configuration directory A detailed Modbus...

Page 197: ...T are not supported The provided services commands telegrams and data types by this module are described in a separate specification 4 3 7 Application specific flow calibration The measuring precision of the velocity measurement can be improved by a comparison measurement with reference measuring system still further The measured values have to be entered as an offset in the Adjust factor window i...

Page 198: ...ilable Status bar Display field Current button function Control buttons Status LED Selected menu Button Function Diag Diagnostic information display warnings and errors during a start using the Main menu sensor information during a start using the Diagnostics menu Fig 135 This function is only active when warnings or malfunctions are present Back Switch to higher level menu Arrow Scroll up Arrow S...

Page 199: ...ettings FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 199 Subject to change without notice 4 4 2 Menu structure Fig 135 LC Display menu structure Number depends on available AO s AI s ...

Page 200: ...or move the cursor right buttons Select the desired value for Min or Max using the and or and confirm with Save The selected value is written to the device Fig 136 Menu structure to set parameters 1 Path Length 2 Installation Angle 3 Cross Section Area Parameter sensor 1 para Back Enter 1 Limit Low 2 Limit High 3 Live Zero AO 1 Parameter io para ao 1 Back Enter 1 Limit Low 2 Limit High AI 1 Parame...

Page 201: ...ice file enter the Level 1 password and select the Parameter Display Parameter menu Fig 137 Parameter Display Parameter menu Entry field Significance Display language Language version shown on the LC Display Display unit system Unit of measurement system used in displays Line 1 to 8 Assignment of measuring point to first and second measured value bar in the graphic display Value Assignment of meas...

Page 202: ...202 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Start up and Parameter Settings Subject to change without notice ...

Page 203: ...ng Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 203 Subject to change without notice FLOWSIC100 Flare 5 Maintenance General Recognizing malfunctions Maintaining the sender receiver units Maintaining the MCUP for use zone 2 ...

Page 204: ...204 FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH Maintenance Subject to change without notice ...

Page 205: ... application parameters such as mode of operation gas composition gas temperature and moisture as well as the ambient conditions Typical values are approx 6 months up to 1 year Shorter maintenance intervals may be necessary under unfavorable conditions The plant operator must specify the specific work to be carried out and its performance in a Maintenance Manual Maintenance contract Scheduled main...

Page 206: ... notices in Section 1 during all installation work pg 10 1 1 et seq Take suitable protection measures against possible hazards Carry out maintenance work only when hot parts have cooled sufficiently WARNING At plants with increased hazard potential toxic aggressive explosive gases health endangering higher pressure and temperatures remove the sender receiver unit only when the plant is out of oper...

Page 207: ...ducers for signs of corrosion and replace them if necessary Dust deposits and caked dust can generally be removed without disassembling the transducer Controlled venting is possible when using retractable sender receiver units with the vent device option ball valve To do so connect the ball valve with a suitable hose that ends away from the measuring point WARNING Take special precautions at toxic...

Page 208: ...strength and the inspection results To check the relays open the enclosures of the modules carefully Suggestions of degradation can be Discoloration Deformation Perforation Malfunction Overheating Other remarkable changes In the event of any degradation of properties these parts must be replaced by the original type Replacement by complete processor boards or complete modules is recommended To pre...

Page 209: ...209 Subject to change without notice FLOWSIC100 Flare 6 Specifications Technical Data Dimensions and Part Numbers Options for MCUP control unit Password Sealing installation instruction Connection diagrams for MCUP Ex zone 1 configuration examples with optional modules Wiring diagrams for USA and Canada ...

Page 210: ...echanism on retractable version FLOWSIC100 EX PR Ambient conditions Temperature range Sender receiver units 10 40 70 C 40 158 F option 50 70 C 58 158 F MCUP control unit 11 40 60 C 40 140 F 20 50 C 4 F 122 F for 19 rack Storage temperature Sender receiver units MCUP 11 40 70 C 40 158 F option 50 70 C 58 158 F 40 70 C 40 158 F Relative humidity 95 Use suitable corrosion protection for carbon steel ...

Page 211: ...nit Analog output 1 output active 0 2 4 22 mA max load 500 Ω according to NAMUR NE43 Analog inputs 2 inputs 0 5 10 V or 0 20 mA Digital outputs Pulse frequency output opt module 5 outputs 48 V d c 1A 30 V d c 1A MCUP zone 2 floating status signals operation malfunction maintenance check cycle limit value maint request Digital inputs 2 inputs for connection of floating contacts 13 Communication int...

Page 212: ...MCUP Zone 1 Aluminium housing 40 55 C 40 131 F ATEX IECEx 55 55 C 67 131 F für 24V DC ATEX IECEx on request MCUP Zone 1 stainless steel housing 20 40 C 4 104 F ATEX 20 40 C 4 104 F IECEx 20 55 C 4 131 F ATEX on request MCUP Zone2 DIV2 24 V version 40 60 C 40 140 F Group A B C D T4 MCUP Zone 2 DIV 2 115 V 230 V version 25 C 60 C 13 140 F Group A B C D T4 MCUP Div 1 25 50 C 13 122 F Group A B C D 50...

Page 213: ...le2 Fig 138 Sender receiver unit FLSE100 EXS Master Fig 139 Sender receiver unit FLSE100 EXS Slave The devices of the FLOWSIC100 Flare measuring system adhere at least the limits of the EMC guideline class A The requirements on the disturbing radiation in residential areas weren t taken into account in the approval 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc t...

Page 214: ...ding to ATEX for Ex zone 1 zone 2 non retractable1 2 Fig 140 Sender receiver unit FLSE100 EXS Master Fig 141 Sender receiver unit FLSE100 EXS Slave 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A A 56 5 103 155 5 150 A A 120 48 Ø 120 7 Ø 150 171 5 150 48 A A A A Ø 120 7 Ø 150 ...

Page 215: ... zone 2 IECEx zone 1 and according to CSA for Cl I Div 1 Div 2 non retractable1 2 Fig 142 Sender receiver unit FLSE100 EXS Master Fig 143 Sender receiver unit FLSE100 EXS Slave 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A A 95 5 155 5 148 A A 163 48 Ø 120 7 Ø 150 171 5 150 48 A A A A Ø 120 7...

Page 216: ... 2 Fig 144 Sender receiver unit FLSE100 EXS Master Fig 145 Sender receiver unit FLSE100 EXS Slave 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A 56 5 60 172 332 A 120 48 Ø 120 7 Ø 165 188 332 A 48 Ø 120 7 Ø 165 NOTICE High temperature version has different design of retraction flange with long...

Page 217: ...Fig 146 Sender receiver unit FLSE100 EXS Master Fig 147 Sender receiver unit FLSE100 EXS Slave 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A A 56 5 103 172 332 A A 163 48 Ø 120 7 Ø 165 188 332 A A 48 Ø 120 7 Ø 165 NOTICE High temperature version has different design of retraction flange with ...

Page 218: ... Cl I Div 1 Div 2 retractable1 2 Fig 148 Sender receiver unit FLSE100 EXS Master Fig 149 Sender receiver unit FLSE100 EXS Slave 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A 93 172 332 A 163 48 Ø 120 7 Ø 165 188 332 A A 48 Ø 120 7 Ø 165 NOTICE High temperature version has different design of ...

Page 219: ...Zone 2 only non retractable1 2 Fig 150 Sender receiver unit FLSE100 EX Sender receiver units FLSE100 EX according to ATEX for Ex Zone 1 zone 2 non retractable1 2 Fig 151 Sender receiver unit FLSE100 EX 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A A 55 5 60 155 5 198 A A 120 45 Ø 120 7 Ø 150 ...

Page 220: ...or Cl I Div 1 Div 2 non retractable1 2 Fig 152 Sender receiver unit FLSE100 EX Sender receiver units FLSE100 EXRE according to ATEX for Ex Zone 2 only retractable1 2 Fig 153 Sender receiver unit FLSE100 EXRE 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A A 93 155 5 198 A 163 45 Ø 120 7 Ø 150 A...

Page 221: ...er unit FLSE100 EXRE Sender receiver units FLSE100 EXRE according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for Cl I Div 1 Div 2 retractable1 2 Fig 155 Sender receiver unit FLSE100 EXRE 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 2 CL150 RF acc to ASME B16 5 DN50 PN16 form B1 acc to EN 1092 1 available as option A 56 5 103 152 131 5 380 163 A 45 Ø 120 7 ...

Page 222: ...2 only non retractable1 2 Fig 156 Sender receiver unit FLSE100 EXPR Sender receiver units FLSE100 EXPR according to ATEX for Ex zone 1 zone 2 non retractable1 2 Fig 157 Sender receiver unit FLSE100 EXPR 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 3 CL150 RF acc to ASME B16 5 DN80 PN16 form B1 acc to EN 1092 1 available as option A A 55 5 60 158 220 297 A A 120 65 Ø 190 Ø 152...

Page 223: ...Cl I Div 1 Div 2 non retractable1 2 Fig 158 Sender receiver unit FLSE100 EXPR Sender receiver units FLSE100 EXPR according to ATEX for Ex zone 2 only retractable1 2 Fig 159 Sender receiver unit FLSE100 EXPR 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 3 CL150 RF acc to ASME B16 5 DN80 PN16 form B1 acc to EN 1092 1 available as option A A 93 158 220 297 A A 163 65 Ø 190 Ø 152 ...

Page 224: ...nit FLSE100 EXPR Sender receiver units FLSE100 EXPR according to ATEX for Ex Zone 1 zone 2 IECEx zone 1 and according to CSA for Cl I Div 1 Div 2 retractable1 2 Fig 161 Sender receiver unit FLSE100 EXPR 1 For part nos see p 225 6 2 4 2 Process connections to fit flange 3 CL150 RF acc to ASME B16 5 DN80 PN16 form B1 acc to EN 1092 1 available as option 56 5 103 158 342 400 297 163 A A A A 65 Ø 190 ...

Page 225: ...N 82CSAMY NN 1047656 FLSE100 EXS 148TA218VS NN N1CNNNN NN 1047657 Sensor system CSA CI I Div1 titanium FLSE100 EXS 148TA218VS NN 83CDATN NN 1047671 FLSE100 EXS 148TA218VS NN N3CNNNN NN 1047672 Table 9 FLOWSIC100 EX S retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx stainless steel FLSE100 EXS 330SA218VS RS 81CDAMN NN 1057409 FLSE100 EXS 330SA218VS RS N1CNNNN NN 1047662 Sens...

Page 226: ... ATEX Zone 2 with junction box titanium FLSE100 EX 198TA214VS NN 42CSAMY NN 1047695 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EX 198TA214VS NN 43CDATN NN 1047699 Table 11 FLOWSIC100 EX RE retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx stainless steel FLSE100 EXRE 380SA214VS RS 41CDAMN NN 1057414 Sensor system ATEX Zone 2 with junction box stainless steel FLSE100 E...

Page 227: ...ATEX Zone 2 with junction box titanium FLSE100 EXPR 220TA311VS NN 12CSAMY NN 1047683 Sensor system CSA CI I Div1 Div2 titanium FLSE100 EXPR 220TA311VS NN 13CDATN NN 1047687 Table 13 FLOWSIC100 EX PR retractable Sender receiver Unit Part No Sensor system ATEX Zone 1 IECEx titanium FLSE100 EXPR 400TA311VS RS 11CDAMN NN 1057417 Sensor system ATEX Zone 2 with junction box titanium FLSE100 EXPR 400TA31...

Page 228: ...on cable meter good for FLSE100 with Exe junction box single wires 70419412 2 When the cable is used at a temperature of 40 C it must be laid fixed free hanging installation is not permitted Designation Part No Connection cable 5 meter for FLSE100 with Exe junction box tinned leads 2055381 Connection cable 10 meter for FLSE100 with Exe junction box tinned leads 2055386 Connection cable meter good ...

Page 229: ...25262 Exe cable gland NPT 1 2 stainless steel 5325263 Exe cable gland NPT 3 4 brass 5325264 Exe cable gland NPT 3 4 stainless steel 5325265 Designation Part No Ex d cable gland metric M20 brass 5324271 Ex d cable gland metric M20 stainless steel 5325258 Ex d cable gland NPT 1 2 brass 5324801 Ex d cable gland NPT 1 2 stainless steel 5324296 Designation Part No Exe cable gland metric M20 brass 53252...

Page 230: ...ange without notice 6 2 6 Junction box for Ex zone 2 for ATEX versions only In Aluminium housing Fig 162 Junction box Mounting holes 113 80 52 57 10 125 Ø 4 8 Ground terminal Designation Part No Junction box for connection cable for zone 2 2046562 Fastening set 2D4 1 4571 PA for junction box for connection cable 2031890 ...

Page 231: ...or pipe size 12 2051671 Nozzle CL1502Z prepared for pipe size 14 2051668 Nozzle CL1502Z prepared for pipe size 16 2051669 Nozzle CL1502Z prepared for pipe size 18 2051670 Nozzle CL1502Z prepared for pipe size 20 2051986 Nozzle CL1502Z prepared for pipe size 22 2051987 Nozzle CL1502Z prepared for pipe size 24 2051988 Nozzle CL1502Z prepared for pipe size 26 2051993 Nozzle CL1502Z prepared for pipe ...

Page 232: ...or pipe size 30 2057118 Nozzle CL1503Z prepared for pipe size 32 2057119 Nozzle CL1503Z prepared for pipe size 34 2057120 Nozzle CL1503Z prepared for pipe size 36 2057121 Nozzle CL1503Z prepared for pipe size 38 2057122 Nozzle CL1503Z prepared for pipe size 40 2057123 Nozzle CL1503Z prepared for pipe size 42 2057124 Nozzle CL1503Z prepared for pipe size 44 2057125 Nozzle CL1503Z prepared for pipe ...

Page 233: ...n Part No Blind flange 2 for FLSE100 EXS and FLSE100 EXRE Blind flange ANSI CL1502Z CS material carbon steel 2051991 Blind flange 3 for FLSE100 EXPR Blind flange ANSI CL1503Z CS material carbon steel 2051990 Ball valve 2 for FLSE100 EXS and FLSE100 EXRE Ball valve ANSI CL1502Z SS material stainless steel 1 4408 CF08M 2051963 Ball valve 3 for FLSE100 EXPR Ball valve ANSI CL1503Z SS material stainle...

Page 234: ...CK Engineering GmbH Specifications Subject to change without notice Fig 164 MCUP control unit in 19 rack shown with Display module option 132 5 57 15 465 9 482 6 Approx 260 Designation Part No Control unit MCUP WNF1MN00000NRN 1047704 Control unit MCUP 2NF1MN00000NRN 1047705 ...

Page 235: ...v 2 Fig 165 MCUP control unit in medium size housing POWER Meas H 330 356 242 29 10 Designation Part No Control unit MCUP WNB3MN00000NRN 1050336 Control unit MCUP 2NB3MN00000NRN 1050335 Control unit MCUP SNB3MB00000NSN 1050337 Control unit MCUP 2NB3MB00000NSN 1047706 Control unit MCUP SNB3CE00000NSN 1050340 Control unit MCUP 2NB3CE00000NSN 1050339 H 300 for ATEX zone 2 version 320 for CSA CII Div ...

Page 236: ...10 SICK Engineering GmbH Specifications Subject to change without notice MCUP for ATEX Zone 1 Fig 166 MCUP in Ex housing for zone 1 STAHL 227 210 Ø 11 260 210 Designation Part No Control unit MCUP WND1MA00000NSN 1048164 Control unit MCUP 2ND1MA00000NSN 1047707 445 360 ...

Page 237: ... Subject to change without notice MCUP for CSA Cl I Div 1 Fig 167 MCUP in Ex housing for CSA Cl I Div 1 Designation Part No Control Unit MCUP 2NK1CD00000NSN 1069773 Control Unit MCUP WNK1CD00000NSN 1069771 Control Unit MCUP WNL1CD00000NSN on request Control Unit MCUP 2NL1CD00000NSN on request C A Ø B A E D ...

Page 238: ... cable for optional I O modules 2040977 I O module carrier 19 to install up to 4 AI AO or 4 DI DO modules 2048378 Designation Part No Interface Modbus TCP Impulse 2059546 Interface Ethernet triplex Impulse 2072693 Interface Foundation Fieldbus on request Interface Impulse 2048961 Interface Profibus DP Impulse 2048920 Interface Ethernet Impulse 2055719 Interface Modbus Impulse 2048958 Interface HAR...

Page 239: ...ns FLOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 239 Subject to change without notice 6 5 Sealing installation instruction Fig 168 Sealing installation designed by pikotek ...

Page 240: ... for grooved metal gasket B9A and polymer gasket GYLON Tightening torques Default Grooved metal gasket B9A Option Polymer gasket GYLON Grooved metal gasket B9A Polymer gasket GYLON Bolts 2 DN50 3 DN80 2 DN50 3 DN80 M16 A2 A4 70 126 Nm 126 Nm 126 Nm 126 Nm 5 8 A193 gr B8m 84 Nm 84 Nm 118 Nm 118 Nm 5 8 A320 gr L7m A193 gr B8m 77 Nm 77 Nm 118 Nm 118 Nm Thickness of gasket 4 25 mm 4 6 mm No of bolts 4...

Page 241: ...lient information Company name Plant location Address Responsible Plant Manager Phone FAX email Meter information TAG number Serial number S R unit A Serial number S R unit B Serial number MCU Device configuration 1 path 2 path Device version CrossDuct Probe Type key of S R unit Type key of MCU Measurement Location Add description Service information Date of this service Time of this service Techn...

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Page 243: ... configuration Check the view for all detected hardware modules and press Apply the detected configuration Select the connected module and additional settings for the interface Synchronize the runtime to customer s local time Configure service interface settings Protocol type Baud rate address Configure reference data temperature and pressure Configure the measuring points 3 Configure reference da...

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Page 248: ...e Fig 177 SICK Commissioning check list page 8 B Miscellaneous MCU KDQJH WR SDJH RJERRN DQG GHOHWH KDQJH WR SDJH 0HDVXULQJ 3RLQW 3DUDPHWHU DQG UHVHW FRXQWHUV 6HOHFW RSWLRQ 7RROV DWDUHFRUGHU RQ WKH WRROEDU DQG FRQILJXUH D GDWDUHFRUGHU 3UHVV WKH EXWWRQ DQG VHOHFW WKH ORJJLQJ JURXS LDJQRVLV ORJ 6DYH SURMHFW ILOH DQG GHYLFH ILOH 6DYH SURMHFW ...

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Page 251: ...5 1 1 2 34 7 XJSF 4NBSU N XJSF 4NBSU N 2 34 7 1 5 1 1 XJSF 4NBSU N XJSF 4NBSU N BJO CPBSE PEVM FBTVSF QPJOU FBTVSF QPJOU J D Y Y J D J D Y Y J D J D J D Y Y Y Y MPPQ QPXFSFE USBOTNJUUFS MPPQ QPXFSFE USBOTNJUUFS 4FOEFS 3FDFJWFS 6OJU 4FOEFS 3FDFJWFS 6OJU 9 34 HOE PSN M 3JFEFM 1 1 BJOCPBSE 4 7PMUBHF FTDSJQUJPO 6 Y E BM GVOD BJOU IFDL 8BSO JNJU OUFSGBDF 4FSWJDF 7 7 7 6 OE 5ZQF LFZ BUF BNF IFDLFE BUF 4...

Page 252: ...GGFS 1 1 BJOCPBSE 4 7PMUBHF FTDSJQUJPO 6 Y E BM GVOD BJOU IFDL 8BSO JNJU OUFSGBDF 4FSWJDF 7 7 7 6 OE 5ZQF LFZ BUF BNF IFDLFE BUF 4UBUF 3FWJTJPO 0UUFOEPSG 0LSJMMB 3 FSHFOFS 3JOH N Y F Y E 6 1 Y POF 5 9 OUFSGBDF SBXJOH 7PMVNF BSUCVT 61 9 9 4 1 5 1 1 2 34 XJSF 4NBSU XJSF 4NBSU N 2 34 7 BJO CPBSE 2 34 7 J D Y Y J D Y Y J D J D J D Y Y Y Y MPPQ QPXFSFE USBOTNJUUFS 4FOEFS 3FDFJWFS 6OJU 4FOEFS 3FDFJWFS 6...

Page 253: ... soweit nicht ausdruecklich zugestanden Zuwiderhand lungen sind strafbar und verpflichten zu Schadenersatz LitUrhG UWG BGB Alle Rechte fuer den Fall der Patenterteilung oder GM Eintragung vorbehalten A4_Formblatt_ME10 CDR SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Verteildatum Page Norm Typ DIN Ersatz für Änderung gepr gez Tag Name Ind Tag Name Maßstab Werkstoff Ersetzt durch G...

Page 254: ... 6 7 mH Temperature Sensor Exia mfg by SICK only Entity Parameters Voc 8 6 V Isc 5 mA Ca 5 μF La 1 mH Ci Li negligible Ultrasonic Transducers Exia mfg by SICK only Temperature Sensor Exia mfg by SICK only AWG 12 AWG 16 AWG 16 AWG 20 up to 16 AWG 20 up to 16 50 C Tamb 70 C ambient pressure Division1 Zone 0 Zone 1 Installation 1 Maximum non hazardous area voltage not to exeed 125V 2 In the US instal...

Page 255: ...AWG 12 Conduit size 1 2 NPT AWG 16 AWG 16 AWG 16 AWG 16 Ultrasonic Transducers Exia mfg by SICK only Entity Parameters Voc 51 2 V Isc 77 mA Ca 18 nF La 0 03 mH Ci negligible Li 6 7 mH Temperature Sensor Exia mfg by SICK only Entity Parameters Voc 8 6 V Isc 5 mA Ca 5 μF La 1 mH Ci Li negligible AWG 20 up to 16 AWG 20 up to 16 AWG 20 up to 16 AWG 20 up to 16 Manufacturer drawing FLSE100 EXS C EXPR C...

Page 256: ... mfg by SICK only Entity Parameters Voc 60 8 V Isc 92 mA Ca 30 nF La 0 03 mH Ci negligible Li 6 7 mH Temperature Sensor Exia mfg by SICK only Entity Parameters Voc 8 6 V Isc 5 mA Ca 5 μF La 1 mH Ci Li negligible AWG 20 up to 16 AWG 20 up to 16 Manufacturer drawing FLSE100 EXS D EXPR D MASTER GND 24V A B SLAVE GND 24V A B AWG 12 Conduit size 1 2 NPT AWG 16 AWG 16 AWG 20 up to 16 AWG 20 up to 16 Pow...

Page 257: ...2 AWG 12 AWG 16 AWG 16 AWG 16 AWG 16 Ultrasonic Transducers Exia mfg by SICK only Entity Parameters Voc 38 9 V Isc 59 mA Ca 3 4 nF La 0 03 mH Ci negligible Li 6 7 mH Temperature Sensor Exia mfg by SICK only Entity Parameters Voc 8 6 V Isc 5 mA Ca 5 μF La 1 mH Ci Li negligible Conduit size 1 2 NPT Manufacturer drawing FLSE100 EXS 6 EXPR 6 AWG 20 up to 16 AWG 20 up to 16 AWG 20 up to 16 AWG 20 up to...

Page 258: ...h Gepr Ursprung 2008 08 05 MKO E_41943 6 of 6 Kochan Manufacturer drawing FLSE100 EXS EXPR Suitability of Materials Medium Ultrasonic transducer material Sealing material in the retraction flange SS Ti HS FKM Viton TM 40 C up to 180 C EPDM Vistalon TM 50 C up to 100 FFKM Kalrez TM 15 C up to 280 C air like air HF O 2 water steam up to 100 C water steam up to 280 C CH4 natural gas sour gas CO 2 fla...

Page 259: ...ecklich zugestanden Zuwiderhand lungen sind strafbar und verpflichten zu Schadenersatz LitUrhG UWG BGB Alle Rechte fuer den Fall der Patenterteilung oder GM Eintragung vorbehalten A4_Formblatt_ME10 CDR SICK Engineering GmbH Bergener Ring 27 01458 Ottendorf Okrilla Verteildatum Page Norm Typ DIN Ersatz für Änderung gepr gez Tag Name Ind Tag Name Maßstab Werkstoff Ersetzt durch Gepr Ursprung 2008 08...

Page 260: ...ion 2 Groups A B C and D Temp Code T4 Class I Zone 1 Ex AEx d IIB H2 Temp Code T4 Class I Zone 2 Ex AEx nA IIC Temp Code T4 MASTER AWG 16 AWG 16 Ultrasonic Transducer FLANGE GND 24V A B SLAVE GND 24V A B Conduit size 1 2 NPT AWG 12 AWG 12 AWG 20 up to 16 AWG 20 up to 16 Power supply T Data Interface erminals 24V GND 15 28 V dc 500mA max RS485 Terminals A B 5 V 500mA max 2009 08 18 TYPE 6 IP 65 67 ...

Page 261: ... Temp Code T4 MASTER Ultrasonic Transducer FLANGE GND 24V A B SLAVE GND 24V A B Temperature range and pressure range see Marking plate Zone separating wall e g pipeline or duct AWG 12 AWG 12 AWG 16 AWG 16 Conduit size 1 2 NPT AWG 20 up to 16 AWG 20 up to 16 Manufacturer Drawing FLSE100 EX RE Power supply T Data Interface erminals 24V GND 15 28 V dc 500mA max RS485 Terminals A B 5 V 500mA max 2009 ...

Page 262: ...ion 2 Groups A B C and D Temp Code T6 Class I Zone 1 Ex AEx d IIB H2 Temp Code T6 Class I Zone 2 Ex AEx nA IIC Temp Code T6 MASTER Ultrasonic Transducer Zone separating wall e g pipeline or duct FLANGE GND 24V A B SLAVE GND 24V A B Temperature range and pressure range see Marking plate Conduit size 1 2 NPT AWG 12 AWG 12 AWG 16 AWG 16 AWG 20 up to 16 AWG 20 up to 16 50 C Tamb 55 C ambient pressure ...

Page 263: ...h Gepr Ursprung 2008 08 05 MKO E_41944 5 of 5 Kochan Manufacturer drawing FLSE100 EX EXRE Suitability of Materials Medium Ultrasonic transducer material Sealing material in the retraction flange SS Ti HS FKM Viton TM 40 C up to 180 C EPDM Vistalon TM 50 C up to 100 FFKM Kalrez TM 15 C up to 280 C air like air HF O 2 water steam up to 100 C water steam up to 280 C CH4 natural gas sour gas CO 2 flar...

Page 264: ...1L2 V2 5 2018 10 SICK Engineering GmbH Specifications Subject to change without notice 6 8 3 Connection of external pressure and temperature transmitters Fig 193 FLOWSIC100 Flare loop powered pressure and temperature transmitters MCUP Terminals Terminals ...

Page 265: ...LOWSIC100 Flare Operating Instructions 8013344 11L2 V2 5 2018 10 SICK Engineering GmbH 265 Subject to change without notice Fig 194 FLOWSIC100 Flare external powered pressure and temperature transmitters MCUP Terminals ...

Page 266: ... 0DLO VXSSRUW VLFN MS Malaysia 3KRQH E Mail enquiry my sick com Mexico 3KRQH E Mail mario garcia sick com Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail sales sick co nz Norway 3KRQH E Mail sick sick no Poland 3KRQH 0DLO LQIR VLFN SO Romania 3KRQH 0DLO RIILFH VLFN UR Russia 3KRQH 0DLO LQIR VLFN UX Singapore 3KRQH E Mail sales gsg sick com Slovakia 3KRQH E Mail mail sick sk s...

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