Shindaiwa DG1000ANZ Owner'S And Operator'S Manual Download Page 53

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Summary of Contents for DG1000ANZ

Page 1: ...rtical Water Cooled 4 Cycle Diesel Engine DG1000MI ANZ X753 005 27 2 X753800 000 2 CAUTION Do not operate the Generator or any other appliance before you have read and understood the instructions for...

Page 2: ......

Page 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Page 4: ...7 1 Load Cable Selection 19 7 2 Connecting Load Cables 20 7 3 Earth Leakage Relay and Grounding 21 8 Pre Operation Inspection 24 8 1 Checking Engine Oil 24 8 2 Checking Coolant 25 8 3 Checking the Fa...

Page 5: ...the body Even though all the earth terminals of the loads have been grounded to the earth the bonnet grounding terminal should be grounded to the earth There is always a danger of being electrocuted b...

Page 6: ...ny spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close to the generator CAUTION BURNS Do not touch the engine and surrounding comp...

Page 7: ...The voltage drop between cables is large if the cable is excessively long or thin resulting in decreased input voltage to equipment using the generator thereby causing decreased performance faulty ope...

Page 8: ...rer DD 6BG1T ISUZU No of Cylinders bore x stroke mm 6 105 x 125 Continuous rated output kW 73 1 PS 99 4 Rated speed min 1 1500 Displacement L 6 494 Combustion system Direct Fuel Injection with Turbo C...

Page 9: ...sius Relative humidity 80 or less Elevation 300 m or less 3 Applications Power source for submerged pumps and similar civil engineering equipment Power source for lighting and similar equipment Power...

Page 10: ...Filler Cap Oil Drain Plug External Tank Fuel Inlet External Tank Fuel Return Fuel Drain plug Coolant Drain plug Water Separator Battery Alternator Check Door Engine Check Door Fuel Filter Oil Filter R...

Page 11: ...Gauge Voltmeter Fuel Gauge Ammeter Preheat Lamp Frequency Meter Starter Switch Panel Light Pilot Lamp Throttle Lever Voltage Regulator Frequency Adjusting Screw Ammeter Selector Switch Emergency Stop...

Page 12: ...is engaged turn the starter switch to STOP position once and then restart the engine In the event the automatic shutdown happens after that check which lamp turns ON or OFF and point out where is the...

Page 13: ...gine oil pressure Warning Indicator Low Oil Press CAUTION BURNS Always be sure to stop the engine and allow the engine to cool when performing inspection or maintenance of engine oil Opening the oil g...

Page 14: ...perature Gauge displays the temperature of engine coolant Normal temperature may vary depending on the environment but it should be between 75 to 90 degrees Celsius NOTE If the temperature exceeds nor...

Page 15: ...the generator 3 Frequency Meter Frequency Meter will display the frequency of the generator Please check it showing 50Hz during operation Lamps 1 Preheat Lamp When the start switch is turned to Pre he...

Page 16: ...ng will automatically return to RUN position Preheat This position will allow generator to preheat Glow Plug during startup in cold environment 2 Emergency Stop Button This button is used to stop the...

Page 17: ...osition NOTE Do not change the preset value of the thermal relay 5 Ampere Meter Selector Switch The phase current displays in the meter by switching to each phase L1 L2 L3 position 6 Battery Isolator...

Page 18: ...ated power is used set it to RUN POSITION 50Hz Frequency Adjusting Screw Set the throttle lever to RUN POSITION and loosen the fixing Screw nut Turn the screw to INCREASE to get high frequency and to...

Page 19: ...rnal fuel return are safeguarded with PT 1 2 plugs Do not remove the plugs when using the built in fuel tank NOTE Always set the lever for 3 way valve back to A position and cover the external fuel in...

Page 20: ...ngle Personnel performing lifting work must wear protective gear such as helmets safety shoes and gloves Do not move the generator during operation 1 Lifting Procedures Always be sure to use lifting h...

Page 21: ...ompletely around the boundary line of the construction area and take measures to prevent persons not involved in the construction from entering the area Always set the generator on a hard flat and lev...

Page 22: ...sing decreased performance faulty operation and malfunction Select cable for use that has sufficient thickness and an allowable current possible for use giving consideration to the distance from the g...

Page 23: ...ce are all matching If using the N terminal be careful that the currents of each phase are uniformed If using three phase output simultaneously with a single phase three wire type output use in a rang...

Page 24: ...l The generator is provided with the earth leakage breaker relay to detect any Leakage produced due to such the trouble as insulation failure of the load while the generator is running and to cut off...

Page 25: ...tart an engine Turn Push up the circuit breaker lever to ON position Push the test button in the earth leakage relay unit When the button is pushed the earth leakage indicating lamp turns ON and circu...

Page 26: ...s not restore to ON or OFF and the reset button does not function because the device keeps detecting current leakage Stop the engine promptly and find the leakage point to repair After repairing the l...

Page 27: ...wipe up any spilled fuel or oil 8 1 Checking Engine Oil CAUTION BURNS Always be sure to stop the engine and allow the engine to cool when performing inspection or maintenance of engine oil Opening the...

Page 28: ...parenthesis is the filter capacity 8 2 Checking Coolant CAUTION BURNS Do not open the radiator cap immediately after stopping the engine to avoid sustaining burns from hot vapor Hot steam gushes out...

Page 29: ...engine coolant Always use potable water when mixing the coolant Use same type of coolant with identical mixture ratio for the reservoir tank Mixture ratio of the LLC should be based on the outside tem...

Page 30: ...lternator pulley 2 Fan Belt Condition Check the fan belt for damage and replace if any damage or other fault is found 3 Replacing the Fan Belt Request the authorized distributor where the generator wa...

Page 31: ...me manufacturers of large diesel engines allow this however for your diesel engine do not use the diesel fuel which has been contaminated with engine oil Besides causing engine damage such fuel can al...

Page 32: ...or skin wash out immediately with a large amount of water Be sure to receive medical treatment especially if the fluid contacts the eyes CAUTION EXPLOSION Never use or recharge the battery if the flu...

Page 33: ...Remove the clamp and cable from positive post from the battery on the left side Remove the left side battery from the seat Reinstall the new battery in the reverse order always install the cable to th...

Page 34: ...nt or items that are highly combustible near the generator as the muffler exhaust gas and other parts become extremely hot Position this generator 1m or more from walls or other hindrances and on a le...

Page 35: ...equency Revolving Speed 50Hz RUN 52 5Hz about 1575min 1 Adjust the voltage regulator dial to the specified voltage 50Hz RUN 415V Turn the breakers to ON to start power transmission WARNING ELECTRIC SH...

Page 36: ...ng mechanism Perform the following procedures when the engine stops due to running out of fuel to easily bleed the air from the system Add fuel to the generator Turn the starter switch to RUN Air blee...

Page 37: ...Do not touch the coolant sub tank This generator is equipped with automatic shutdown feature and display of the location of alarm in event of any alarm situation In event of the automatic shutdown or...

Page 38: ...el tank 0 to 3m above from the bottom of this generator The fuel level of the external fuel tank being lower than this generator will result in poor engine operation or shut off Turn the 3way fuel val...

Page 39: ...Personnel performing lifting work must wear protective gear such as helmets safety shoes and gloves Always be sure to use lifting hooks when moving the generator and lift it slowly at a completely ver...

Page 40: ...time at 50 hr mark Coolant level check add coolant Exhaust color check Coolant change or 2 yr Drain excess water and sediments in the water separator Drain water from fuel filter or replace Clean Repl...

Page 41: ...rting the oil drain plug and shortly after starting the engine be sure to always check that there is no oil leakage 2 Replacing the Oil Filter First Time 50 hours Thereafter Every 400 hours Drain the...

Page 42: ...ing upward Clean more frequently if used in dusty environment Air filter element ISUZU Part No 9142151321 To clean the air filter element If the element has dried contaminants it may be cleaned by blo...

Page 43: ...ter Loosen and remove the fuel filter using an oil filter wrench Drain all the water in the fuel filter Smear a little fuel on the rubber gasket of the new fuel filter Screw the new filter into place...

Page 44: ...n the filter more frequently as gauze filter is clogged in shorter period when using the fuel from the fuel drum than other fuel source Put a tray under the lever in order to catch spilled fuel when l...

Page 45: ...Fuel Pump Filter Replacement Replace Every 1000 hours Turn the cover located at the bottom of pump counter clockwise and remove filter Reinstall a replacing filter in the reverse order NOTE Put a tra...

Page 46: ...the engine and radiator Loosen the fastener that holds the reservoir tank and drain all the water Install the reservoir tank back and fill the coolant water to the MAX level Fill the radiator with coo...

Page 47: ...enerator if it is not going to be used for two months or more Remove the battery Refer to section 8 6 Checking the Battery Replacing the Battery Replace the engine oil Refer to section 10 Inspection M...

Page 48: ...ate the generator when it is double stacked 12 Troubleshooting WARNING ELECTRIC SHOCK INJURY Do not touch output terminals or internal electric parts while the generator is operating Close all doors a...

Page 49: ...water in water separator fuel filter or fuel tank 5 Extract the air 6 Check piping connection 7 Check lever 3 way valve 8 1 Check Change fuse 8 2 Check Change fuel cut Ambient temperature falls down...

Page 50: ...ive 5 Alternator is defective 1 Ask our distributor to repair 2 Ask our distributor to repair 3 Ask our distributor to repair 4 Ask our distributor to repair 5 Ask our distributor to repair Pointer ha...

Page 51: ...48 13 Generator Circuit Diagram...

Page 52: ...49 14 Engine Electrical Circuit Diagram...

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Shindaiwa DG1000ANZ, Owner'S And Operator'S Manual

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