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Sharp MX-M260 Service Manual Download Page 90

MX-M260/M310/M260N/M310N  MAINTENANCE 8 - 3

2. Details of Maintenance

A. Process unit

(Note for servicing the OPC drums)

1. Prevention of oily dirt attachment

Note:

• Be careful not to attach fingerprints or oily dirt on the OPC drum sur-

face. (Keep the unit away from oils and dust.)

• When replacing the OPC drum, cover the OPC drum with the protec-

tion sheet and hold the protection sheet.
If it is required to hold the OPC drum directly, use enough care not to
touch the cleaning blade area, 5mm inside from both edges of the
OPC drum. (If a fingerprint or oily dirt is attached to the cleaning
blade area of the OPC drum, the cleaning blade may flip.)

Unit

Parts

A. Process unit

(1)

Drum

(2)

Drum section

a.  Main charger
b.

Cleaning blade

c.

Drum frame unit

d.

Moquette F/R

e.

Separation pawl

B. Developing unit

(1)

Developer

(2)

Toner filter unit

(3)

DV side sheet F/ DV side sheet R

(4)

DV blade

(5)

Toner sensor

C. Fusing section

(1)

Thermostat

(2)

Thermistor

(3)

Paper guide

(4)

Fusing separation pawl (lower)

(5)

Lower heat roller

(6)

Heater lamp

(7)

Upper cleaning pad

(8)

Fusing separation pawl (upper)

(9)

Upper heat roller

(10) Thermistor cleaning pad

D. Optical section

(1)

CCD unit

(2)

Lamp unit

a.

Lamp

b.

PWB

c.

Wire

d.

Mirror motor

E. Paper feed 
section

(1)

Paper feed solenoid

(2)

Tray sensor PWB

(3)

Manual P-in sensor/Manual empty sensor

(4)

Multi manual 
paper feed

a.

Paper feed roller/
pickup roller

b.

Reverse sensor

c.

Separation sheet

d.

Clutch/solenoid

(5)

Upper 500 
sheets tray 
paper feed

a.

Paper feed roller/
pickup roller

b.

Separation sheet

(6)

Lower 500 
sheets tray 
paper feed

a.

Paper feed roller/
pickup roller

b.

Separation sheet

c.

Lift up unit

d.

Transport clutch

e.

Paper feed clutch

f.

Transport clutch

g.

Solenoid

h.

Sensor PWB

F. Side door unit

(1)

Transport roller unit

(2)

Transport roller

(3)

DUP transport roller

(4)

DUP motor

G. 1st paper exit unit

(1)

Cooling fan

(2)

Exit roller

H. Laser unit

(1)

LSU

I. Power unit

(1)

Power source

J. PWB

(1)

Option CN PWB

(2)

IMC PWB

(3)

MCU PWB

(4)

Motherboard PWB

(5)

Second interface PWB

K. Ozone filter

L. Drive section

(1)

DUP reverse motor

(2)

Main drive motor

(3)

Toner motor

(4)

PS transport clutch

(5)

Paper feed clutch

(6)

Drive unit

(7)

Lift up motor

M. Transport section

(1)

Transport roller

N. Operation section

(1)

Operation section

(2)

OPU PWB

(3)

Key PWB

(4)

LCD unit

O. Switch

(1)

Power switch

P. RSPF

(1)

Document tray 
section

a.

Document tray unit

b.

Document length 
sensor

c.

Document width 
resistor PWB

(2)

Paper feed unit 
section

a.

Paper feed clutch

b.

Pickup roller

c.

Paper feed roller

d.

Paper feed unit

e.

Separation sheet

f.

Sensor

(3)

Transport 
section

a.

Transport unit

b.

PS clutch

c.

Pressure release 
solenoid

d.

RSPF motor

e.

Transport roller

f.

Roller

g.

Sensor

h.

Roller

i.

Roller

(4)

Base section

a.

Interface PWB

b.

Solenoid

c.

Book sensor

d.

Sensor

Unit

Parts

5mm

5mm

Summary of Contents for MX-M260

Page 1: ...s service only The contents are subject to change without notice SERVICE MANUAL CONTENTS CODE 00ZMXM310 S1E DIGITAL MULTIFUNCTIONAL SYSTEM MX M260 M310 MODEL MX M260N M310N NOTE FOR SERVICING 1 PRODUCT OUTLINE 1 1 2 SPECIFICATIONS 2 1 3 CONSUMABLE PARTS 3 1 4 EXTERNAL VIEW AND INTERNAL STRUCTURE 4 1 5 ADJUSTMENTS 5 1 6 SIMULATION 6 1 7 SELF DIAG AND TROUBLE CODE 7 1 8 MAINTENANCE 8 1 9 FIRMWARE UP...

Page 2: ... INTERNAL STRUCTURE 1 External view 4 1 2 Internal structure 4 2 3 Operation panel 4 3 4 RSPF 4 4 5 Sensor 4 5 6 Switch 4 5 7 Solenoid Clutch 4 6 8 Drive motor 4 6 9 Lamp 4 7 10 Fan Filter 4 7 11 PWB 4 8 12 Roller 4 8 5 ADJUSTMENTS 1 Adjustment item list 5 1 2 Details of adjustment 5 1 6 SIMULATION 1 General 6 1 2 Simulation code list 6 3 3 Details of simulation 6 6 7 SELF DIAG AND TROUBLE CODE 1 ...

Page 3: ...ic shock 2 Precautions for servicing 1 When servicing disconnect the power plug the printer cable the network cable and the telephone line from the machine except when performing the communication test etc It may cause an injury or an electric shock 2 There is a high temperature area inside the machine Use extreme care when servicing 3 There is a high voltage section inside the machine which may c...

Page 4: ...ch as ammo nium Installation of this machine near a diazo type copier may result in dirt copy 6 Place of much dust When dusts enter the machine it may cause a breakdown or copy dirt 7 Place near a wall Some machine require intake and exhaust of air If intake and exhaust of air are not properly performed copy dirt or a breakdown may be resulted 8 Unstable or slant surface If the machine drops or fa...

Page 5: ...ork scanner expantion kit Sharpdesk license kit Application integration module kit AR SM5 256MB AR SM6 512MB FAX expantion kit Data security kit Commercial version FAX memory 8MB AR FX7 AR PF1 AR PF2 AR MM9 MX PK10 MX NSX1 MX USX1 MX USX5 MX US10 MX US50 MX USA0 MX AMX1 AR FR17U For 26cpm AR FR18U For 31cpm Copier Printer SPLC model North America only MX M260 M310 Copier Printer SPLC model MX M260...

Page 6: ...eparator tray MX TR11 F F Exit tray MX TE10 F F Requires installation of the MX FN13 FAX system FAX expansion kit AR FX7 F F FAX memory 8MB AR MM9 F F Printer system Printer expansion kit MX PB12 F Standard PS3 expansion kit MX PK10 F F Barcode font kit AR PF1 F F Flash ROM kit AR PF2 F F Memory board 256MB expansion memory board AR SM5 F F 512MB expansion memory board AR SM6 F F Software Network ...

Page 7: ... less 4 5 sec or less RSPF 9 3 sec or less Writing resolution 600 x 600dpi Smoothing Print 1200dpi equivalent x 600dpi Gradation Writing Binary Max print size AB series 416 x 293mm 600dpi 9826dot x 6920dot Inch series 428 x 275mm 600dpi 10110dot x 6496dot Void area image loss Lead edge 4 0mm or less Rear edge 4 0mm or less Total of lead rear edges 4mm 1mm Tray Paper size 26 sheet model 31 sheet mo...

Page 8: ...0 8 5 x 11 8 5 x 11R A3 B4 A4 A4R A5 Type RSPF Automatic duplex document feeder unit Scan speed When in single copy When in duplex copy Copy 31 sheet model 27 sheets min 400 x 600dpi 26 sheet model 26 sheets min 400 x 600dpi 31 sheet model 17 side min 400 x 600dpi 26 sheet model 14 side min 400 x 600dpi Fax 40 sheets min Normal text A4R 17 sheets min Normal text A4R Scanner 31 sheets min 300 x 300...

Page 9: ...l paper second original heavy paper max 200g m2 56 200g m2 14 54lbs Paper type Standard paper 56 80g m2 Normal paper 60 105g m2 Letterhead Color paper Standard paper 100 sheets 56 80g m2 Recycled paper coarse paper 100 sheets Postcard Double postcard without fold 30 sheets Heavy paper max 200g m2 30 sheets OHP Label sheet gift wrapping paper 40 sheets Label sheet 40 sheets Envelope AB series 10 sh...

Page 10: ...h by the system setting IBM PC AT Macintosh OS SPLC Custom PCL6 Custom PCL5e Custom PS PPD Windows 2000 Yes Yes Yes Yes Yes XP XP x64 No Server 2003 No Yes Server 2003 x64 No Vista Yes Yes Vista x64 No Server 2008 No Server 2008 x64 Mac 9 0 9 2 2 No No X 10 2 8 X 10 3 9 X 10 4 11 X 10 5 10 5 6 Emulation Built in fonts Option font PCL5e compatible PCL6 compatible European outline font 80 typefaces ...

Page 11: ...ction from LDAP server Resend Specified by one touch group or direct address input Number of One touch address key registration Max number of keys 200 items 500 items including the group dial Number of addresses to be registered in a group 1 key Max 100 items Number of addresses registered to 1 group 1 key max 200 items Program 8 items Direct address input Input from the soft keyboard Input with 1...

Page 12: ...0MHz or above Monitor Image resolution 640 x 480 pixel or above No of colors 256 colors or above Memory 64MB or more HDD Empty capacity of 50MB or above Interface USB2 0 10 100BASE TX Communication protocol LPR lp Port 9100 RAW IPP Functions PC FAX send When FAX is installed Max number of FAX number digits 40 digits excluding the sub address and pass code Resolution 200 x 100dpi 200 x 200dpi 200 x...

Page 13: ...er cartridge With IC chip Toner Net 700g 1 25K MX 312GT Life setting by A4 8 5 11 6 document 2 Developer black Developer Developer Net 300g 1 26cpm 75K 31cpm 100K MX 312GV 3 Drum Drum 1 26cpm 75K 31cpm 100K MX 312GR No Item Content Life Model name Remarks 1 Toner cartridge black Toner cartridge With IC chip Toner Net 700g 1 25K MX 312AT Life setting by A4 8 5 11 6 document 2 Developer black Develo...

Page 14: ...hed to the drum frame is 300K and it can be used up to 3 times Supplied as a drum frame unit 7 Transfer roller unit Transfer roller unit 1 150K MX 311TX 8 Paper feed roller kit Paper feed roller kit 1 100K MX 311RT 9 Fusing unit Fusing unit 120V heater lamp 1 150K MX 311FU 10 Staple cartridge Staple cartridge 3 5000 staples 3 MX SCX1 No Item Content Life Model name Remarks 1 Upper heat roller kit ...

Page 15: ...Item Content Life Model name Remarks 1 Upper heat roller kit Upper heat roller Fuser gear Upper heat roller bearing Upper cleaning pad Fusing separation pawl upper Thermistor cleaning pad 1 1 2 1 4 2 150K AR 310UH 2 Lower heat roller kit Lower heat roller Fusing separation pawl lower Fuser bearing lower 1 4 2 300K MX 311LH 3 150K PM kit Drum separation pawl unit Transfer roller unit DV blade DV si...

Page 16: ...del conformity code L for this model 2 Number Indicates the end digit of the production year 3 Number or X Y Z Indicates the month of packing X stands for October Y November and Z December 4 5 Number Indicates the day of the month of packing 5 Environment conditions 1 2 3 4 5 6 7 8 Label position Internal product name Incompatibility Destination Version No Production year month day 6 digits Serial...

Page 17: ...les Use to move the machine 11 Operation panel Contains operation keys and the touch panel 12 Job separator tray Upper tray optional Print jobs and received faxes are delivered to this tray 13 Center tray Finished copies are delivered to the center tray 14 Front cover Open to remove paper misfeeds and perform machine maintenance 15 Paper trays Each tray holds 500 sheets of copy paper 16 Upper righ...

Page 18: ...hotoconductive drum Copy images are formed on the photoconductive drum Do not touch the photoconductive drum green portion Doing so may damage the drum and cause smudges on copies 5 Fusing unit release levers To remove a paper misfeed in the fusing unit push up on these levers and remove the paper The fusing unit is hot Do not touch the fusing unit when removing misfed paper Doing so may cause a b...

Page 19: ...select fax mode when the fax option is installed LINE indicator This lights up while faxes are being sent or received DATA indicator Blinks when a fax has been received to memory and lights steadily when a fax is waiting in memory for transmission When the fax option is installed 3 JOB STATUS key Press to display the current job status 4 SYSTEM SETTINGS key Use to adjust various settings of the ma...

Page 20: ...Paper feed clutch 4 DFD Paper entry sensor Photo transmission Detects presence of documents 5 RSOL Pressure release solenoid 6 CLH Transport clutch 7 DTM SPF motor Stepping motor Drives document feed on the tray transport and paper exit roller 8 GSOL Gate solenoid 9 Interface PWB 10 DLS1 Document length detection SW Short Photo transmission Detects the document length on the tray 11 DLS2 Document ...

Page 21: ...nual feed length detection sensor 1 MPLD1 Manual feed paper length detection 15 Manual feed length detection sensor 2 MPLD2 Manual feed paper length detection 16 Manual feed paper empty sensor MPED Manual feed paper empty detection 17 2nd tray paper pass sensor PFD2 2nd tray paper pass 1 2 3 6 7 8 10 12 13 14 15 16 26 17 18 19 20 21 22 23 24 11 25 9 4 5 18 2nd tray paper upper limit detection sens...

Page 22: ... CPFS2 7 2nd tray paper feed solenoid CPFC2 Solenoid for the paper feed from the tray 8 Paper feed solenoid CPFC1 Solenoid for the paper feed from the tray 9 Separation pawl solenoid PSPS Separation pawl operation solenoid 1 2 3 4 5 6 7 8 9 No Name Code Function and operation 1 Mirror motor MIRM Optical mirror base drive 2 Shifter motor Except North America SFTM Shifter drive 4 Duplex motor DPXM D...

Page 23: ...amp Fusing heat lamp 2 1 No Name Code Function and operation 1 Cooling fan VFM Cools the inside of the unit 2 Exhaust fan motor DCFM Cools the inside of the unit 3 Intake fan motor DCFM2 4 Fusing paper exit fan VFM2 Cools the inside of the unit 31 sheet model 5 Fusing paper exit fan VFM2 Cools the inside of the unit 6 Ozon filter 7 Ozon filter 4 6 1 1 2 3 7 5 6 ...

Page 24: ...r heat roller Fuses toner on paper with the Teflon roller 4 Lower heat roller Fuses toner on paper with the silicone rubber roller 5 DUP transport follower roller Duplex paper transport 6 DUP transport roller Duplex paper transport 7 Transport roller Transfer images on the drum onto paper 8 Resist roller Synchronize the paper lead edge with the image lead edge 9 Manual paper feed roller Picks up p...

Page 25: ...image lead edge position adjustment SIM50 6 3 Rear edge void adjustment SIM50 1 4 Paper off center adjustment SIM50 10 5 Left edge void area adjustment SIM50 1 8 6 Main scanning direction FR direction distortion balance adjustment No 2 3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment 7 Sub scanning direction scanning direction distortion adjustment Wi...

Page 26: ...ade with the entered value for 30sec and the display returns to the original state Adjustment specification Min unit 10V increment B Mechanism section 1 Print start position adjustment 1 Execute SIM 50 5 2 Touch the item to be adjusted The item and the currently set value are highlighted 3 Press the P key The display is shifted to the copy menu 4 Select the paper feed tray the print density and th...

Page 27: ...e an RSPF copy again 3 Check the copy output If necessary perform the following adjust ment procedures 4 Execute SIM 50 6 5 Set the RSPF lead edge position set value so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment Adjustment specification 3 Rear edge void adjustment 1 Set a scale as shown in the figure below 2 Set the document size to A4 8...

Page 28: ... Make an enlargement copy 400 and check that there is no shade of the cabinet printed at the lead edge 11 If there is a shade printed at the lead edge in procedure 9 adjust SIM 50 1 Item 10 1 5 About 0 677mm If there is no problem set to 3 Adjustment specification Item Content Setting range Default 1 BYPASS Manual paper feed 1 99 50 2 TRAY1 1st tray 3 TRAY2 2nd tray 4 TRAY3 3rd tray 5 TRAY4 4th tr...

Page 29: ...anner drive pulley which is not in contact with No 2 3 mirror base unit positioning plate 5 Without moving the scanner drive pulley shaft manually turn the scanner drive pulley until the positioning plate is brought into con tact with No 2 3 mirror base unit then fix the scanner drive pulley 6 Put No 2 3 mirror base unit on the positioning plate again push the projections on the front frame side a...

Page 30: ... must be performed in the following cases When the mirror base wire is replaced When the copy lamp unit and no 2 3 mirror unit are replaced When the mirror unit rail is replaced and moved When a following copy is made 1 Make an original for the adjustment Make test sheet by drawing parallel lines at 10mm from the both ends of A3 11 x 17 white paper as shown below These lines must be correctly para...

Page 31: ...e SIM 48 1 2 4 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specification b RSPF mode in copying Note Before performing this adjustment be sure to check that the CCD unit is properly installed and that OC mode adjustment in copying has been completed 1 Put a scale on the original table as shown below and make a nor mal 100 copy to make a test ch...

Page 32: ... sensor attachment plate position as shown below 13 Original sensor adjustment SIM 41 2 41 4 1 Set A3 11 x 17 paper on the OC table Keep the SPF OC cover open 2 Execute SIM 41 2 3 Keep A 125mm and execute SIM 41 4 Do not put paper on the table 4 Check the reaction with SIM 41 1 14 RSPF white correction pixel position adjustment required in an RSPF model when replacing the lens unit SIM63 7 1 Fully...

Page 33: ... C Image density exposure adjustment 1 Copy mode SIM46 2 1 Set a test chart UKOG 0162FCZZ on the OC table as shown below 2 Place three or more sheets of A3 11 x 17 paper on the test chart 3 Execute SIM 46 2 4 After warm up shading is performed and the current set value of the density exposure level is displayed on the display section in 2 digits For mode selection use the 10 key 5 Change the set v...

Page 34: ...TINGS key Canceling the simulation mode to return to the normal mode 1 Press CLEAR ALL key 2 How to change the simulation adjustment value set by the touch panel in the adjustment value entry process a Target SIM list 3 7 8 1 8 2 8 3 8 10 8 11 8 12 9 5 43 1 44 34 46 2 46 9 46 10 46 11 46 18 46 20 46 30 46 31 48 1 48 2 50 1 50 5 50 6 50 10 50 12 51 1 51 2 51 9 53 7 b Touch panel operating procedure...

Page 35: ...ed mode and item Operation is made according to the selected mode and item Press the START key Press the START key Select YES The selected mode and the item are cleared The display is made according to the selected mode and the item Do you want to change the content Enter the new setting and adjustment values Operation is made according to the select ed mode and the it Other modes Press the START ...

Page 36: ...x motor RPM setting 5 Used to adjust the timing of switching from normal rotation to reverse rotation or from reverse rotation to normal rotation of the duplex motor 10 0 Used to check the operation of the toner motor and its control circuit 14 0 Used to cancel excluding the self diag U2 PF troubles 16 0 Used to cancel the self diag U2 trouble 17 0 Used to cancel the self diag PF trouble 21 1 Used...

Page 37: ...ensors attached to the standard tray and the manual feed tray Use SIM 4 2 for the option trays The sensor of an uninstalled tray is not displayed Code Function Main Sub 40 1 Used to check the sensor of the machine manual feed tray 2 Used to adjust the manual paper feed tray paper width detector detection level 3 The AD conversion value of manual feed width detection is displayed 41 1 Used to check...

Page 38: ...45mm s or 122mm s individually 63 1 Used to check the result of shading correction The shading correction data are displayed 7 Used to adjust the RSPF white correction start pixel position automatically This adjustment is performed after the lens unit is replaced 64 1 Used to check the operation of the printer function auto print operation 65 1 Used to adjust the touch panel LCD display section de...

Page 39: ...pose Used to check the operation of the scanner unit and its control circuit Section Optical Image scanning Item Operation Set magnification ratio 25 to 400 1 increment Default 100 Document size Varies depending on the destination Set number of times 1 to 999 0 Continuous operation 1 2 Purpose Operation test check Function Purpose Used to check the operation of sensor and detector in the scanning ...

Page 40: ...nsor F FDRPS Delivery roller position sensor FPPD1 Paper pass detector FDTLLS Delivery tray lower limit sensor FTPS Tray position sensor FPLD Paper level detector FSSW Safety switch FSLD Staple lead edge detector FSED Staple empty detector FSHPS Staple HP sensor FPRD Process tray paper rear edge detection 3 3 Purpose Operation test check Function Purpose Used to check the operation of the load in ...

Page 41: ...D2 2nd tray paper empty sensor LUD2 2nd tray paper upper limit detection sensor PFD2 2nd tray paper pass sensor CD2 2nd tray empty sensor PED3 3rd tray paper empty sensor LUD3 3rd tray paper upper limit detection sensor PFD3 3rd tray paper pass sensor CD3 3rd tray empty sensor PED4 4th tray paper empty sensor LUD4 4th tray paper upper limit detection sensor PFD4 4th tray paper pass sensor CD4 4th ...

Page 42: ...6 6 1 Purpose Operation test check Function Purpose Used to check the operation of the loads clutches and solenoids in the paper transport system and the control circuit Section Paper transport Discharge Switchback Transport Item Operation Item Content 1 LUM1 1st tray lift up motor 2 CPFC1 1st tray pick up solenoid 3 CPFS1 1st tray paper feed clutch 4 MPFS Manual feed pick up solenoid 5 RRC Resist...

Page 43: ...7 8 Purpose Setting Operation test check Function Purpose Used to set the display of the warm up time Item Operation 8 8 1 Purpose Adjustment Operation test check Function Purpose Used to check and adjust the operation of the developing bias voltage in each copy mode and the control circuit Section Image process Photoconductor Developing Transfer Cleaning Developer Toner hopper Item Content Settin...

Page 44: ...y2 122mm s 370 9 DENS3 122 Density3 122mm s 420 10 DENS4 122 Density4 122mm s 530 11 DENS5 122 Density5 122mm s 600 12 TS 122 Toner save 122mm s 250 8 11 Purpose Adjustment Operation test check Function Purpose Used to check and adjust the operation of the main charger grid voltage in each printer mode and the control circuit Section Image process Photoconductor Developing Transfer Cleaning Photo ...

Page 45: ...e number of sheets of maintenance then clear the replaced part s counter only 9 4 Purpose Operation test check Function Purpose Duplex motor RPM setting Section Duplex Item Operation Setting range 1 13 Default 5 9 5 Purpose Adjustment Function Purpose Used to adjust the timing of switching from normal rotation to reverse rotation or from reverse rotation to normal rotation of the duplex motor Item...

Page 46: ...pair The misfeed rate is obtained by dividing this count value with the total counter value Item Trouble PAPER JAM JAM counter SPF JAM RSPF JAM counter TROUBLE Trouble counter 22 3 Purpose Adjustment setting operation data output check display print Function Purpose Used to check the misfeed positions and the number of misfeed at each position When the number of misfeed is considerably great it ca...

Page 47: ...lish French Spanish Hebrew Local support Arabic FAS Iran English Arabic Persian 22 6 Purpose Adjustment setting operation data output check display print Function Purpose Used to print each key operator setting the account information and the machine adjustment values Item Data Setting adjustment data Item Content 1 ALL All lists group print Default 2 KEY OPE Key operator information list 3 ACCOUN...

Page 48: ... 22 12 Purpose Adjustment setting operation data output check display print Function Purpose Used to check the misfeed positions and the number of misfeed at each position When the number of misfeed is considerably great it can be judged as necessary for repair Section RSPF Item Trouble Misfeed Error code Name Sensor name Paper Reached Not Reached to the sensor DFD_ND RSPF paper in lead edge jam S...

Page 49: ...ction Purpose Used to clear the number of use the number of prints of each paper feed section Section Paper feed Item Counter Item Content 1 BYPASS Manual feed counter 2 TRAY1 Tray 1 counter 3 TRAY2 Tray 2 counter 4 TRAY3 Tray 3 counter 5 TRAY4 Tray 4 counter 24 3 Purpose Data clear Function Purpose Used to clear the number usage data of the stapler RSPF and scanning Section Transport Finisher Ite...

Page 50: ...ion procedure 1 Select the item with the 10 key and press the START key Used to set the automatic size detection 2 Set whether automatic detection of paper size is made or not with the 10 key 8 5 x 13 detection valid invalid setup 24 10 Purpose Data clear Function Purpose FAX counter data clear Section FAX Item Counter Item Content 1 FAX SEND PAGE TIME FAX send page and time 2 FAX RECEIVE PAGE TIM...

Page 51: ...aper feed tray AB series FC 8 5 x 13 LG 8 5 x 14 FC 8 5 x 13 LG 8 5 x 14 LG 8 5 x 14 FC 8 5 x 13 B4 B4 B4 Inch series FC 8 5 x 13 LG 8 5 x 14 FC 8 5 x 13 LG 8 5 x 14 LG 8 5 x 14 FC 8 5 x 13 B4 B4 B4 Set value Setup Remarks 0 Detection invalid Default 1 Detection valid Employed unit Destina tion Document size Set value 0 Invalid 1 Valid Docu ment Document table RSPF AB series A4 A4 LT 8 5 x 11 LT 8...

Page 52: ...s installed however the operation cannot be made actually Note Executable only when the PCL NIC is installed Operation procedure The current setup is displayed with ON or OFF Enter an input 20 digits of the PS expansion kit soft key with the 10 key and press the START key and the collating result is displayed with OK or NG After canceling the simulation if OK the PS expansion kit function is enabl...

Page 53: ...les occur continuously Item Specifications Item Content Default 0 ONCE When two or more troubles occur only one is registered 0 1 ANY All the troubles occurred are registered 26 36 Purpose Setting Function Purpose Used to set whether the machine is stopped or not when the maintenance counter life is expired Item Operation Item Content Default 0 STOP Stop 1 1 NON STOP Non stop 26 50 Purpose Setting...

Page 54: ...de setting and the auto power shut off time can be set to the short time setup pre heat 1 min auto power shut off 4 min and the long time setup pre heat 5min auto power shut off 30min Item Content Default 1 Preheat 1min auto power shut off 4min 2 2 Preheat 5min auto power shut off 30min 26 72 Purpose Setting Function Purpose The letterhead support is set When Letterhead paper setting is selected t...

Page 55: ...Continuous JAM alert judgment 1 100 10 27 10 Purpose Setting Function Purpose Trouble precognition history clear 27 14 Purpose Setting Function Purpose FSS connection test setting Item Content 0 OFF FSS connection test disable 1 ON FSS connection test enable 27 15 Purpose Operation test check Function Purpose Displays status of FSS connection Item Content 0 OFF Not connected 1 ON Connected 30 30 1...

Page 56: ...value of 20 degree detection adjustment Hexadecimal display For AB series 1 to 5 is displayed for inch series 1 to 4 40 40 1 Purpose Operation test check Function Purpose Used to check the sensor of the machine manual feed tray Section Paper feed Item Operation MPLS1 Manual tray length detection 1 MPLS2 Manual tray length detection 2 MPLD1 Manual feed paper length detection 1 MPLD2 Manual feed pap...

Page 57: ...n 122 Warmup target temperature Main 122mm s 150 220 175 8 WarmUp Target Sub 122 Warmup target temperature Sub 122mm s 150 220 170 9 WarmUp Temp Main 145 Warmup complete temperature Main 145mm s 0 40 10 10 WarmUp Temp Sub 145 Warmup complete temperature Sub 145mm s 0 40 15 11 WarmUp Temp Main 122 Warmup complete temperature Main 122mm s 0 40 10 12 WarmUp Temp Sub 122 Warmup complete temperature Su...

Page 58: ...ss control correction information Section Image process Photoconductor Developing Transfer Cleaning Item Operation 44 14 Purpose Adjustment Setup Operation data output Check Display Print Function Purpose Used to display the environment temperature humidity correction information Item Operation TH AREA Current environment area TMP DATA Detection temperature of sensor C HUD DATA Detection humidity ...

Page 59: ... 5 30 5 2 V1R 145 145mm s normal paper W V1 Duplex Back 5 30 5 3 V2F 145 145mm s normal paper W V2 single surface Duplex Front 5 30 18 20 4 V2R 145 145mm s normal paper W V2 Duplex Back 5 30 14 18 5 V1S F 145 145mm s normal paper N1 V1 single surface Duplex Front 5 30 5 Item Setting range Default 6 V1S R 145 145mm s normal paper N1 V1 Duplex Back 5 30 5 7 V2S F 145 145mm s normal paper N1 V2 singl...

Page 60: ... 54 V2 LABEL 122 122mm s label paper LTR V2 5 30 12 55 V1 LABEL S 122 122mm s label paper t LTR V1 5 30 5 56 V2 LABEL S 122 122mm s label paper t LTR V2 5 30 12 57 V1 OHP 122 122mm s OHP LTR V1 5 30 5 58 V2 OHP 122 122mm s OHP LTR V2 5 30 8 59 V1 OHP S 122 122mm s OHP t LTR V1 5 30 5 60 V2 OHP S 122 122mm s OHP t LTR V2 5 30 12 61 V1 POSTCARD 122 122mm s postcard envelope 100mm V1 5 30 5 62 V2 POS...

Page 61: ...range Default 1 1 0 SHIFT Character Photo level 1 0 shift q ty 1 99 30 2 1 0 GAMMA Character Photo level 1 0 slant 1 99 37 3 2 0 SHIFT Character Photo level 2 0 shift q ty 1 99 40 4 2 0 GAMMA Character Photo level 2 0 slant 1 99 43 5 3 0 SHIFT Character Photo level 3 0 shift q ty 1 99 50 6 3 0 GAMMA Character Photo level 3 0 slant 1 99 50 7 4 0 SHIFT Character Photo level 4 0 shift q ty 1 99 57 8 ...

Page 62: ... selected Note Executable only when the FAX is installed Item Setting range Default 1 COPY START 2 FAX EXP LEVEL 0 99 50 46 13 Purpose Adjustment Function Purpose FAX exposure level adjustment Normal mode individual adjustment Section FAX Item Image quality Normal display NOW PRINTING Error display DOOR OPEN JAM PAPER EMPTY Item Content Setting range Default 1 COPY START Copy start 2 EXP LEVEL Exp...

Page 63: ...cord ingly Operation procedure 1 Touch the item to be adjusted The adjustment item and the currently set value are highlighted 2 Enter the set value with the 10 key Enter the set value with the 10 key 46 18 Purpose Adjustment Function Purpose Used to adjust inclination for each exposure mode Item Picture quality Item Content Setting range Default 1 AE AE 1 99 50 2 TEXT Character Level 3 0 3 TEXT P...

Page 64: ...ng direction sub scanning direction Section Image processing Item Picture quality Item Content Setting range Default 1 F R Main scanning magnification ratio adjustment 1 99 50 2 SCAN Sub scanning magnification ratio adjustment 60 3 SPF SIDE1 RSPF surface sub scan magnification ratio 50 4 SPF SIDE2 RSPF back surface sub scan magnification ratio 5 DUPLEX DUPLEX sub scanning magnification ratio adjus...

Page 65: ... specified value 1 99 About 0 127mm Step 9 Make an enlargement copy 400 and check that there is no shade of the cabinet printed at the lead edge 10 If there is a shade printed at the lead edge in procedure 9 adjust SIM 50 1 Item 10 1 5 About 0 677mm If there is no problem set to 2 Operation procedure 1 Touch the item to be adjusted The item and the currently set value are highlighted 2 Enter the a...

Page 66: ... tray 0 99 53 2 OPTION Option tray 1 99 3 MANUAL Manual feed 4 DUPLEX Back print 50 6 Purpose Adjustment Function Purpose Used to adjust the print image position top margin on print paper in the copy mode RSPF Item Picture quality Image position Item Content Setting range Default 1 SIDE1 Surface original scan start position adjustment 1 99 50 2 SIDE2 Back original scan start position set 1 99 50 3...

Page 67: ...e is not reset Operation procedure Select the set value with the 10 key 50 10 Purpose Adjustment Function Purpose Used to adjust the print image center position Adjustment can be made for each paper feed section Section Image processing ICU Item Picture quality Image position Item Content Setting range Default 1 BYPASS Manual paper feed 1 99 50 2 TRAY1 1st tray 3 TRAY2 2nd tray 4 TRAY3 3rd tray 5 ...

Page 68: ...to be changed The bit to be changed is specified by 10 key The current value is high lighted When START key is pressed the entered value is set 51 9 Purpose Setting Function Purpose Used to adjust the OPC drum separation voltage ON OFF timing Section Process OPC drum developing transfer cleaning Item Operation Item Content Setting range Default 1 SHV ON Separation voltage ON timing Transfer V2ON r...

Page 69: ...rsion values are displayed Operation procedure Check the key input of the operation panel Press the keys displayed on the LCD sequentially After completion of all key entries COMPLETE is displayed 61 61 1 Purpose Operation test check Function Purpose Used to check the LSU polygon motor operation Check speed can select 145mm s or 122mm s individually Section LSU Item Operation 63 63 1 Purpose Adjus...

Page 70: ...Japan 00000000 U S A 10110101 Australia 00001001 U K 10110100 France 00111101 Germany 00000100 Sweden 10100101 New Zealand 01111110 China 00100110 Singapore 10011100 Taiwan 11111110 India 01010011 Malaysia 01101100 Hong Kong 01010000 Middle east 11111101 SouthAfrica 10011111 Spain 10100000 Portugal 10001011 Russia 10111000 Denmark 00110001 Norway 10000010 Switzerland 10100110 Italy 01011001 Belgiu...

Page 71: ...ine keep the G A volume to 0 34 DP MAKE Dial pulse make Maintain the make state with keeping the condition to be able to send to the dial pulse line 35 DP BRK Dial pulse break Maintain the break state with keeping the condition to be able to send to the dial pulse line 66 5 Purpose Operation test check Function Purpose Signal send mode Signal send level soft SW setting Section FAX Item Operation S...

Page 72: ...tial state Press the START key to register the entered number Note Executable only when the FAX is installed Operation Procedure 1 Select the item with the 10 key and press the START key 2 Set the make time with the 10 key The dial is sent with the set value 26ms The sending dial cannot be interrupted Note Executable only when the FAX is installed Operation Procedure 1 Select the item with the 10 ...

Page 73: ... 1 2 and 3 can be made even during execution of the sim ulation A sound is generated during execution of the simulation Note Execution is possible only when FAX is installed Operation procedure Select 1 YES with the 10 key and press the START key The FAST storage data are cleared When 2 NO is selected the simulation is canceled Note Executable only when the FAX is installed Item Content 1 NO STORE...

Page 74: ...sed the call signal from CI pin is detected to deliver the call sound to the line and the speaker The vol ume of call sound follows the soft SW Signal detection and delivery of pseudo call sound at detection are executed until the interruption command is provided by pressing the SYSTEM SETTINGS key Note Executable only when the FAX is installed 66 30 Purpose Operation test check Function Purpose U...

Page 75: ...KING OK or NG accord ing to the message number included in the continuation command When the simulation is completed normally COMPLETE is displayed No display for abnormal completion Since only the devices installed to the PCL board are checked when the simulation is started the display may not be changed from No message is sent for an uninstalled device Key operations on each display Initial disp...

Page 76: ...ed When the PCL board is installed it takes some time to display READY 2 Boot ftp from MS DOS Data are sent from the PC by the put file name The process is displayed Check the display After completion the result is displayed When the simulation is completed normally COMPLETE is displayed No display for abnormal completion Pressing CA key cancels the simulation resets the operation Execution of the...

Page 77: ...l PWB communication trouble Time out 96 Combination error between the MCU and the FAX firmware 99 FAX control PWB destination error F9 00 Printer PWB communication trouble MCU 10 Printer PWB trouble 80 Printer PWB communication trouble Protocol 81 Printer PWB communication trouble Parity 82 Printer PWB communication trouble Overrun 84 Printer PWB communication trouble Framing 88 Printer PWB commun...

Page 78: ...se IMC PWB abnormality Check and remedy Replace the IMC PWB Trouble code Trouble contents Trouble detection Main code Sub code E1 13 Content IMC PWB flash ROM error Details Flash ROM abnormality on IMC PWB Cause IMC PWB abnormality Check and remedy Replace the IMC PWB When the program download is abnormally terminated a error may occur In this case download the program again Remarks Program ROM ab...

Page 79: ...ace the LSU unit Replace the MCU PWB Trouble code Details of trouble Main code Sub code E7 10 Content CCD black level error Details CCD black reference plate scan level abnormality when the copy lamp turns off Cause Flat cable installation failure to CCD unit CCD unit error Check and remedy Check flat cable installation to the CCD unit Check CCD unit 11 Content CCD white level error Details Improp...

Page 80: ...stalled Cause Configuration of the paper exit option is improperness Check and remedy Install a proper option Trouble code Details of trouble Main code Sub code F2 02 Content Toner supply failure Details The value judged from the actual toner supply hysteresis differs greatly from the toner sensor value Cause Developing unit trouble Toner supply abnormality caused by installation of unpacked toner...

Page 81: ...rounding of the copier Check FAX control PWB ROM Trouble code Details of trouble Main code Sub code F6 82 Content FAX control PWB communication trouble Overrun Details Communication trouble between MCU and FAX control PWB Overrun error Cause FAX control PWB connector disconnection Harness trouble between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM defect Data...

Page 82: ...ness trouble between the printer PWB and the MCU PWB Motherboard connector pin breakage Printer PWB ROM defect Data failure Check and remedy Check the connectors and the harness of the printer PWB and MCU PWB Check the grounding of the copier Check ROM on printer PWB Trouble code Details of trouble Main code Sub code F9 84 Content Printer PWB communication trouble Framing Details Communication tro...

Page 83: ... heater lamp abnormally high temperature soft detection trouble Details A D value the fusing main thermistor causes abnormally high temperature over 230 C Cause Main heater lamp thermistor defect Control PWB failure Fusing section connector contact failure Check and remedy Check the main heater lamp blinking with SIM 5 2 1 When the lamp blinks normally Check the thermistor and the harness Check th...

Page 84: ...e contact section between the thermistor and the heat roller Trouble code Details of trouble Main code Sub code H4 21 Content Sub heater lamp abnormally low temperature detection Details The setup temperature about 25 C Sim 43 1 1 is not reached within the specified time about 32sec from turning on the power A D value of fusing sub thermistor is not reached within the specified temperature specifi...

Page 85: ...s of trouble Main code Sub code L4 11 Content Shifter motor trouble Details The shifter home position detection signal is not detected when the shifter is operating Cause Shifter motor trouble or harnes connection trouble and disconnection Shifter home position sensor trouble Check and remedy Check the shifter motor operation with SIM 3 11 Check connection of the shifter motor harness connector Re...

Page 86: ...trouble Main code Sub code U9 80 Content Operation control PWB communication trouble Protocol Details Communication trouble between MCU and the operation control PWB Protocol error Cause Operation control PWB connector disconnection Harness failure of the operation control PWB and the MCU PWB Check and remedy Check the connectors and the harness of the operation control PWB and MCU PWB Check the g...

Page 87: ...form the auto developer adjustment EU Content Developer adjustment trouble Under toned abnormality Details An abnormality occurred in execution of automatic developer adjustment Sample data was detected under toner Cause Toner concentration sensor abnormality Toner concentration trouble Developing unit trouble MCU PWB failure Check and remedy Use SIM 25 2 to perform the auto developer adjustment P...

Page 88: ...MC unit Separation pawl unit Star ring DV Developer Toner filter unit DV blade DV side sheet F DV side sheet R Toner sensor Fusing Upper heat roller Lower heat roller Upper separation pawl Upper cleaning pad Lower separation pawl Thermistor Fuser gear Upper heat roller bearing Lower fuser bearing Thermistor cleaning pad Paper guide Paper feed Pickup roller Changing criteria for parts 100k Paper fe...

Page 89: ...on pawl unit Star ring DV Developer Toner filter unit DV blade DV side sheet F DV side sheet R Toner sensor Fusing Upper heat roller Lower heat roller Upper separation pawl Upper cleaning pad Lower separation pawl Thermistor Fuser gear Upper heat roller bearing Lower fuser bearing Thermistor cleaning pad Paper guide Paper feed Pickup roller Changing criteria for parts 100k Paper feeding sheet Pick...

Page 90: ...n sensor Manual empty sensor 4 Multi manual paper feed a Paper feed roller pickup roller b Reverse sensor c Separation sheet d Clutch solenoid 5 Upper 500 sheets tray paper feed a Paper feed roller pickup roller b Separation sheet 6 Lower 500 sheets tray paper feed a Paper feed roller pickup roller b Separation sheet c Lift up unit d Transport clutch e Paper feed clutch f Transport clutch g Soleno...

Page 91: ...me Cover the OPC drum with light blocking material When using paper use about 10 sheets of paper to block light Countermeasures If the OPC drum is erroneously exposed to light too much prior expo sure perform the following countermeasures 1 Print half tone images on the whole surface of A4 11 x 8 5 paper and check to confirm that there is no irregular density area in the previously exposed section...

Page 92: ...e F R Note If it disturbs the blade movement replace it and attach new one e Separation pawl Disassembly Hold the tip of the separation pawl and remove it Assembly Press the center of the separation pawl and install it B Developing section 1 Developer ...

Page 93: ...achment reference 4 DV blade DV blade attachment reference 5 Toner sensor Clean the sensor only after removing used DV when replacing DV C Fusing section 0 0 5 0 0 5 0 0 3 0 0 3 Projection edge reference Projection edge reference Molt edge reference Molt edge reference 0 0 5 Cross section 0 0 5 Bump reference Rib reference 3 3 1 2 ...

Page 94: ...NCE 8 7 1 Thermostat Note When securing the lamp harness and the thermostat the tightening torque of the screw 4 positions is 6 9 kgs 2 Thermistor 3 Paper guide 4 Fusing separation pawl lower 5 Lower heat roller 1 1 1 2 1 2 2 3 4 4 5 6 ...

Page 95: ...MX M260 M310 M260N M310N MAINTENANCE 8 8 6 Heater lamp 7 Upper cleaning pad 8 Fusing separation pawl upper 9 Upper heat roller 10 Thermistor cleaning pad 2 1 3 3 1 2 1 2 2 2 2 2 2 1 1 1 1 2 1 2 3 3 ...

Page 96: ...MX M260 M310 M260N M310N MAINTENANCE 8 9 D Optical section 1 CCD unit 2 Lamp unit a Lamp b PWB 1 1 3 1 2 1 4 4 5 1 1 1 2 3 1 1 3 6 5 4 4 1 2 1 1 1 2 2 3 3 4 1 2 3 1 2 3 1 2 2 3 ...

Page 97: ...r motor E Paper feed section 1 Paper feed solenoid 2 Tray sensor PWB 3 Manual P in sensor Manual empty sensor 4 Multi manual paper feed a Paper feed roller pickup roller A Paper feed roller B Pickup roller C Separation sheet 1 2 3 1 3 2 A C B 1 3 2 3 1 2 A B ...

Page 98: ...the cam transmit arm 1 comes under the roller arm 2 b Reverse sensor c Separation sheet Slightly apply grease GP501MR UKOG 0012QSZZ around the axis One rice grain for each d Clutch solenoid Clutch Solenoid 5 6 1 2 4 3 1 2 2 1 4 3 LOCK 1 3 2 1 2 3 4 5 5 6 3 1 2 1 2 2 3 1 2 ...

Page 99: ...60N M310N MAINTENANCE 8 12 Clutch 5 Upper 500 sheets tray paper feed a Paper feed roller pickup roller Note With the toner cartridge installed do not tilt or shake the devel oper cartridge A A A A A A A 4 1 2 3 3 1 2 ...

Page 100: ... MAINTENANCE 8 13 b Separation sheet When replacing be careful not to adhere conduction grease black to the drive section Slightly apply grease GE676 UKOG 0013QSZZ to the drum boss 3 1 2 1 2 1 2 4 3 4 1 2 3 4 3 3 3 1 1 2 2 3 3 ...

Page 101: ... One rice grain for each Grease should not come out when assembling 6 Lower 500 sheets tray paper feed a Paper feed roller pickup roller b Separation sheet Slightly apply grease GP501MR UKOG 0012QSZZ around the axis One rice grain for each Grease should not come out when assembling 1 1 2 2 1 1 3 2 4 4 ...

Page 102: ...it d Transport clutch e Paper feed clutch f Transport clutch g Solenoid h Sensor PWB F Side door unit 1 Transport roller unit Check that two springs are securely inserted into the transfer roller unit bosses 1 2 1 1 1 2 3 2 1 3 1 3 2 1 1 2 3 1 2 3 3 1 2 3 ...

Page 103: ... M310 M260N M310N MAINTENANCE 8 16 2 Transport roller 3 DUP transport roller 4 DUP motor G 1st paper exit unit 1 Cooling fan 1 1 1 2 1 1 2 3 3 4 2 3 3 3 3 3 3 1 1 1 3 2 2 1 2 3 4 1 2 3 2 1 1 2 1 1 3 4 5 5 2 2 ...

Page 104: ...MX M260 M310 M260N M310N MAINTENANCE 8 17 2 Exit roller Except North America 1 2 1 1 2 1 1 1 1 2 3 4 1 2 3 2 1 2 ...

Page 105: ...acket and fix with the screw H Laser unit Note Do not disassemble the LSU unit 1 LSU 1 Turn OFF the machine power and disconnect the power plug from the power outlet 2 Remove the left cabinet and exit tray 3 Disconnect the LSU connector and remove the securing screws to remove the LSU 1 2 1 2 1 1 1 2 1 2 1 ...

Page 106: ...MX M260 M310 M260N M310N MAINTENANCE 8 19 I Power unit 1 Power source J PWB 1 Option CN PWB 1 2 2 3 1 1 2 1 2 1 1 1 1 2 3 2 2 2 2 2 1 1 2 3 4 3 3 3 2 2 2 3 1 1 2 ...

Page 107: ...MX M260 M310 M260N M310N MAINTENANCE 8 20 2 IMC PWB 3 MCU PWB 4 Motherboard PWB 2 1 1 1 1 3 3 3 3 4 3 1 3 2 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 ...

Page 108: ...MX M260 M310 M260N M310N MAINTENANCE 8 21 5 Second interface PWB K Ozone filter 1 1 2 4 3 2 1 1 1 1 2 2 1 1 1 1 2 2 3 1 1 2 1 2 2 3 3 1 ...

Page 109: ...N M310N MAINTENANCE 8 22 Note Before removing the left cover remove the No 1 tray in advance L Drive section 1 DUP reverse motor 2 Main drive motor 3 Toner motor 4 PS transport clutch 1 3 2 2 1 3 1 2 2 3 1 1 3 4 1 2 2 1 ...

Page 110: ...260 M310 M260N M310N MAINTENANCE 8 23 5 Paper feed clutch 6 Drive unit Drive unit Grease application part 7 Lift up motor M Transport section 1 Transport roller 1 2 3 1 3 4 2 3 3 2 2 1 2 3 1 1 1 2 3 2 1 2 1 ...

Page 111: ...MX M260 M310 M260N M310N MAINTENANCE 8 24 N Operation section 1 Operation section 2 OPU PWB 3 Key PWB 1 1 3 2 ...

Page 112: ...MX M260 M310 M260N M310N MAINTENANCE 8 25 4 LCD unit O Switch 1 Power switch P RSPF 1 Document tray section a Document tray unit 2 3 1 2 2 1 1 2 1 3 4 2 ...

Page 113: ...MX M260 M310 M260N M310N MAINTENANCE 8 26 b Document length sensor c Document width resistor PWB 2 Paper feed unit section a Paper feed clutch b Pickup roller 1 1 2 2 3 1 3 2 3 2 1 1 1 2 3 ...

Page 114: ...MX M260 M310 M260N M310N MAINTENANCE 8 27 c Paper feed roller d Paper feed unit e Separation sheet 1 2 1 1 2 2 1 1 3 2 ...

Page 115: ...MX M260 M310 M260N M310N MAINTENANCE 8 28 f Sensor 3 Transport section a Transport unit b PS clutch c Pressure release solenoid d RSPF motor 1 2 3 1 1 2 3 1 1 1 1 2 3 1 2 1 2 3 2 2 3 1 1 ...

Page 116: ...M310N MAINTENANCE 8 29 Note for disassembling the motor The motor is positioned by the jig Use the mark when assembling it to the original position e Transport roller f Roller g Sensor 1 3 2 1 1 2 2 3 1 2 1 1 1 2 1 2 3 3 ...

Page 117: ...MX M260 M310 M260N M310N MAINTENANCE 8 30 h Roller i Roller 4 Base section a Interface PWB b Solenoid c Book sensor 1 1 1 2 2 3 3 4 4 O R I G I N 1 1 2 1 2 1 1 1 1 2 2 3 2 3 1 1 2 3 2 1 3 ...

Page 118: ... SIM Remarks Maintenance cycle setting SIM 21 1 Jam trouble counter clear SIM 24 1 Paper feed counter clear SIM 24 2 Scan Stapler Punch Saddle stitch counter clear SIM 24 3 Maintenance counter clear SIM 24 4 Developing counter clear SIM 24 5 At developer replacement Copy counter clear SIM 24 6 Drum counter clear SIM 24 7 At drum replacement Printer IMC Duplex other counter clear SIM 24 9 FAX count...

Page 119: ...lowing operational procedures are for Copier firm fax firm 1 Make sure copier is off and connect it to PC with download cable beforehand 2 Start up the maintenance program on PC Select the model name from the model selection dialogue box 3 Make sure only Printer Control Board tree is visible under Simu lation Command List 4 Turn on the copier The machine starts up in the download mode 5 Additional...

Page 120: ... press OK key when notice message PRESS OK KEY appears on the panel Another message Please Send Data will appear after a while 5 PC side The detection wizard of a new hardware is booted Install the driver in the procedures below a Select Install from the list or a certain position on the detection wizard of a new hardware and press Next button b Select The following position is included set the re...

Page 121: ...ough to execute download procedure TROUBLESHOOTING Confirm the download file Possibly the improper download file is selected Exchange the flash ROM to the one which has more capacity 6 Time out error Transmission error Unable to receive data from the machine among the certain period of time TROUBLESHOOTING Restart maintenance program after confirming communication port or communication cable 7 Com...

Page 122: ...ional CSS2H Casette Detector CS interface PWB DRS2H Door Detector PPD2H Paper Pass Detector PAP2H Paper Empty LUD2H Lift Up Detector PCL2H Pick Up Clutch CN15 LUM2H Lift Up Motor TRCLH Vertical Transport Roller Clutch Multi step tray Unit Optional Manual Feed Unit CS interface PWB Main body paper feed load HPEMPTY HandpaperEmpty sensor DEV CRUM Defog Heater Paper Feed Motor HPIN Handpaper IN Senso...

Page 123: ... 0 CPUCLK 300MHz OSC 25MHz SDRAM DIMM 256MB Max MEMD 15 0 MEMD 31 16 MEMD 63 0 4Pin Connector RS 232C Connector PCI Connector UART Ch1 33MHz 32bit PCI BUS SPD IO ASIC Unicorn2 System Bus I F 1284 Cont Image Cont RTC I F IO I F PIO LCX245 UART Ch0 MBUS Connector 60Pin Connector USB1 1 ML60852A USB Connector On Board 32bit 144pin S O DIMM 64bit OSC 12MHz slot0 4MB or 8MB PIO LCX244 ETHER Connector E...

Page 124: ...V 3 3V RES_OPU CLK_OPU CRDY_OPU SRDY_OPU TXD_OPU D GND DISP VEE CCFT D1 D GND D2 D3 D GND M 3 3V_EXT D0 1 2 X2 Y2 X1 Y1 V0 LP D GND CP 12 13 14 15 8 9 10 11 4 5 6 7 1 2 3 4 12 13 14 15 8 9 10 11 4 5 6 7 1 2 3 1 2 3 MCU PWB PAPER SIZE SENSOR AB ONLY Main scanning side Sub scanning side OC COVER SENSOR MHP SENSOR OC COVER SENSOR MHP SENSOR PAPER SIZE SENSOR INCH ONLY AB ONLY INCH ONLY Main scanning ...

Page 125: ...5 CTS CTS SFTDB PGND SVCMD SVCMD SFTDA 24V_FN RTS RTS SFTDB FINCRDY DSR DSR FINSTS FINCRDY FINCRDY RESET FINSRDY FINSRDY FINPIN FINSTS FINSTS 24V_FN FINCMD FINCMD CN4 B5B PH K R Red PGND RESET RESET SW24V DGND FINPIN MSFINDET DUP2MODA 3 3V1 FINDET FINDET DUP2MODB FINSRDY PGND PGND DUP2MODA FINCMD 24VOP 24V1 DUP2MODB 5V1 FINDET DGND CN903 SUB D9 N C SVCMDX SVSTSX DTRX DGND DSRX RTSX CTSX N C 17 13 ...

Page 126: ...H LUD1H S 3B PH K S 292250 3 292250 3 292250 2 1 3 2 3 1 3 S 3B PH K S 292250 3 292250 3 292250 2 1 2 3 3 1 292250 2 1 13 HPTRAY1 3 15 24V 1 14 HPSOL 2 1 1 2 2 2 1 2 2 2 HPIN 4 2 N C 3 DGND 4 4 CSS1H 2 4 PULL UP 6 HPSIZE2 5 4 8 10 11 7 PULL UP 9 15 1 1 3 1 2 DUP2SEN 2 3 PULL UP 1 2 2 1 3 1 2 2 3 4 12 14 3 34 35 13 DGND 29 23 33 31 25 27 10 21 2 1 6 1 HPEMPTY 3 4 24 DGND 3 PULL UP 5 2 8 1 6 7 12 2 ...

Page 127: ... B 3B PH K S DGND DGND DRS2 PPD2 PPD2 N C DRS2 5V 5V DGND D GND PAP2 PAP2 DRS2 DRS2 LUD2 LUD2 PCS2 24V SMR 02V N SMP 02V NC PCS2 24V CN7 B3B PH K E Blue CSS2 N C CSS2 DGND DGND CN1 B3B PH K R Red B 3B PH K S LUM2D LUM2D N C N C PGND PGND 292250 2 292250 2 5 6 7 1 2 1 3 1 2 3 1 2 8 1 1 2 3 4 2 3 3 4 5 6 1 2 1 2 1 2 3 4 6 7 2 10 11 12 13 14 15 1 8 1 5 6 2 3 4 7 8 5 9 10 11 18 14 15 16 17 5 6 7 8 1 2...

Page 128: ...T1 N C D GND CN102 B3B PH K S RHNR 4 H RHNR 4 H N C D GND PSFAN N C N C P GND N C N C N C FAN C GND N C CN1 B03P VL LIVE N C NEUTRAL CN1 B03P VL LIVE N C NEUTRAL VLP 02V VLR 02V CN5 B2P VL CN6 B2P3 VH VLP 03V VLR 03V HL OUTPUT1 N C HL OUTPUT2 TC HIGH VOLTAGE HOLDER AC NEUT OUT N C AC LIVE OUT 5 6 8 1 292250 3 1 2 3 1 2 3 1 2 2 1 1 1 5V PullUp 3 2 DGND 3 RTH2 PDPX 1 5V PullUp 1 RTH1 4 2 3 DGND PDPX...

Page 129: ...24V PREMSOL DGND N C N C CN501 B13B PASK 1 DGND N C B10B PH K S BU12P TR P H SW5V SW5V SW5V N C DGND SYNC PMRDY PMRDY S4B ZR SM3A TF VIDEO VIDEO VIDEO CN503 B4B PH K S SAMP SAMP SAMP 5V 5V APCSTT APCSTT APCSTT EHUD EHUD DGND DGND DGND DGND DGND LPSEL LPSEL LPSEL ERTH ERTH SW5V PMCLK PMCLK SYNC SYNC SYNC DGND PMD PMD PGND PGND 24V 24V PHNR 12 H PHNR 12 H B3B PH K S DGND SYNC SW5V 177622 5 PMCLK PMR...

Page 130: ...14 15 8 9 10 11 59 60 24V 5V 5V 3 3V 3 3V RESET PWOFF PWOFF PRLINE HSYNC PSSTS PRLINE HSYNC GND GND GDATA10 GDATA14 FAXWU FAXCMD GDATA8 GND GDATA0 GDATA2 GDATA4 GDATA6 GDATA8 FAXPRD GND GND 50 51 52 53 54 55 GND 56 57 1 9 10 11 13 14 15 16 17 18 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 47 48 43 44 45 46 49 50 51 52 60 53 54 55 56 57 58 59 58 READY ...

Page 131: ...V 29 30 FAXACK0P GND 27 28 FAXACK1P GND 25 26 GND FAXPRD 23 24 GDATA14 GDATA12 21 22 GDATA10 GDATA8 19 20 GDATA6 GDATA4 17 18 GDATA0 GDATA2 15 16 GND FAXCRDY 13 14 FAXCMD FAXPAGE 11 12 GND GND 9 10 PRLINE HSYNC 7 8 PWOFF RESET 5 6 3 3V 3 3V 3 4 5V 5V 1 2 24V 24V 59 60 3 3V FAXACK0P 57 58 FAXPRD FAXCRDY 55 56 FAXCMD FAXPAGE 53 54 PCLACK0P PCLACK1P 51 52 PCLPRD PCLCRDY 49 50 PCLCMD GDIDET 47 48 FAXW...

Page 132: ...s ON OFF the heater lamp main OFF ON CN10 10 MCU HLOUT2 Heater lamp sub Turns ON OFF the heater lamp sub OFF ON CN10 12 MCU HPEMPTY Manual feed paper presence detection Detects presence of paper for manual paper feed YES NO CN15 16 MCU HPIN Manual feed paper entry detection Detects paper entry for manual feed NO YES CN15 26 MCU HPSIZE1 Manual feed paper length detection Detects the length of manua...

Page 133: ...I F PCL4 Paper feed clutch Tray 4 Controls ON OFF of the paper feed roller ON OFF CN4 10 Option tray I F PCS1H Paper feed solenoid Tray 1 Controls ON OFF of the paper feed roller ON OFF CN14 2 MCU PCS2 Paper feed solenoid Tray 2 Controls ON OFF of the paper feed roller ON OFF CN8 7 Standard tray I F PCS3 Paper feed solenoid Tray 3 Controls ON OFF of the paper feed roller ON OFF CN8 7 Option tray I...

Page 134: ...ifter home position sensor Detects the home position of the shifter Other than home position Home position CN32 4 MCU SPFOPEN SPF cover open close sensor Detects open close of the SPF cover OPEN CLOSE CN5 24 SPF interface SPFOUT SPF paper exit sensor Detects paper exit of the SPF YES NO CN3 1 SPF interface SPFWS SPF document width detection Detects SFP documents CN2 9 SPF interface Analog detectio...

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Page 137: ... operating system is a trademark or copyright of Microsoft Corporation in the U S A and other countries Windows 95 Windows 98 Windows Me Windows NT 4 0 Windows 2000 Windows XP Windows Vista Windows 2000 Server Windows Server 2003 and Internet Explorer are trademarks or copyrights of Microsoft Corporation in the U S A and other countries IBM and PC AT are trademarks of International Business Machin...

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