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SEW Movitrac B, Operation Instructions Manual

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SEW Movitrac B Operation Instructions Manual Download Page 254

254

Operating Instructions – MOVITRAC® B

Index

Digital inputs ........................................................168
Digital module FIO21B...........................................57
Digital outputs ......................................................168
Dimension drawings

Braking resistors BW... / BW...-T / BW...-P......220
BW1.4-170 braking resistor .............................222
DBG60B...........................................................172
DBM60B/DKG60B ...........................................173
HF...-403 output filter .......................................237
HF...-503 output filter .......................................236
Line choke ND020.. / ND030.. / 
ND045.. / ND085..............................................226
Line choke ND150.. .........................................227
Line filter NF009-503 – NF150-503 .................229
MOVIDRIVE

®

 MDR60A0150 ...........................209

MOVIDRIVE

®

 MDR60A0370 ...........................210

MOVIDRIVE

®

 MDR60A0750 ...........................211

Output chokes HD001-HD003 .........................231
USB11A ...........................................................178
UWS11A ..........................................................176
UWS21B ..........................................................177

DKG60B...............................................................173
Document content..................................................12
Documents, applicable...........................................12
Duty type..............................................................145

E

Earth-leakage circuit breaker .................................53
Electromagnetic interference ...............................145
Electronics data ...................................................168

Functional safety..............................................169

Electronics service ...............................................142
Electronics shield terminals....................................24
Embedded safety notes ...........................................8
EMC limits..............................................................38
EMC module FKE ................................................238
EMC-compliant installation.....................................24
Enabling the direction of rotation .........................117
Enter (FBG11B operator terminal) .........................60
Error memory .......................................................136
EtherCAT® DFE24B ............................................191
EtherCAT® module FSE24B ...............................187
Exclusion of liability..................................................9
Extended storage.................................................142
External setpoint selection ...................................117
External voltage supply DC 24 V .........................168

F

Fault.....................................................................101

F01 overcurrent ...............................................137
F03 Ground fault..............................................137
F04 Brake chopper ..........................................138
F06 Line phase failure .....................................138
F07 DC link overvoltage ..................................138
F08 Speed monitoring .....................................138
F09 Startup ......................................................138
F10 IPOS-ILLOP..............................................138
F100 Vibration/warning....................................140
F101 Vibration/fault..........................................140
F102 Oil aging/warning....................................140
F103 Oil aging/fault..........................................140
F104 Oil aging/overtemperature ......................140
F105 Oil aging/ready .......................................140
F106 Brake wear .............................................140
F11 Overtemperature ......................................138
F110 Ex-e protection .......................................141
F111 System bus (SBus) error ........................141
F113 Analog input wire break ..........................141
F116 MOVI-PLC® timeout...............................141
F17 ... F24 System error..................................138
F25 EEPROM ..................................................138
F26 External terminal.......................................138
F31 TF/TH sensor tripped................................139
F32 IPOS index overflow .................................139
F34 Ramp timeout ...........................................139
F35 Ex-e protection operating mode ...............139
F36 Option missing..........................................139
F37 System watchdog .....................................139
F38 System software .......................................139
F43 RS485 Timeout.........................................139
F44 Unit utilization ...........................................139
F45 Initialization...............................................139
F47 System bus 1 timeout ...............................140
F77 IPOS control word ....................................140
F80 RAM test...................................................140
F81 Start condition...........................................140
F82 Open output..............................................140
F84 Motor protection........................................140
F94 EEPROM checksum.................................140
F97 Copy error.................................................140
F98 CRC error flash.........................................140

Fault display, FBG11B operator terminal...............62
Fault number and unit status ...............................103
FBG setpoint generator .........................................61

Summary of Contents for Movitrac B

Page 1: ...Drive Technology Drive Automation System Integration Services Operating Instructions MOVITRAC B Edition 05 2013 20145756 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...10 2 1 Preliminary information 10 2 2 General information 10 2 3 Target group 11 2 4 Designated use 11 2 4 1 Safety functions 12 2 4 2 Document content 12 2 5 Other applicable publications 12 2 6 Tran...

Page 4: ...the front modules 33 4 3 2 PTC braking resistors BW1 BW3 with FKB10B 34 4 3 3 Flat design resistors with FKB11B FKB12B FKB13B and FHS11B FHS12B FHS13B 35 4 4 Installing accessories and options electr...

Page 5: ...tion 75 5 5 8 Selection of operating mode 4 quadrant operation P82x 75 5 5 9 Setpoint specification P10x 76 5 5 10 Protection functions 76 5 5 11 Specification of system limits 77 5 5 12 Activating th...

Page 6: ...19 r38 130 6 4 DBG60B keypad 131 6 4 1 Basic displays 131 6 4 2 Information messages 132 6 4 3 Functions of the DBG60B keypad 133 7 Service list of faults 136 7 1 Device information 136 7 1 1 Fault me...

Page 7: ...wer supply UWU52A 204 8 2 7 Regenerative power supply 205 8 2 8 FHS11B 12B 13B support rail mounting 212 8 3 Technical data for braking resistors chokes and filters 214 8 3 1 Braking resistors 214 8 3...

Page 8: ...er notes 1 2 2 Structure of the section related safety notes Section related safety notes do not apply to a specific action but to several actions per taining to one subject The used symbols indicate...

Page 9: ...tation to ensure safe operation of MOVITRAC B and to achieve the specified product char acteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to e...

Page 10: ...ructions Please also observe the supplementary safety notes in the individual sections of this publication 2 2 General information During operation frequency inverters can have live bare parts accordi...

Page 11: ...orage operation and waste disposal must only be carried out by persons who are trained appropriately 2 4 Designated use Frequency inverters are components for controlling asynchronous AC motors Fre qu...

Page 12: ...lated to MOVITRAC B in safety oriented applications The system comprises a frequency inverter with asynchronous motor and safety tested external disconnecting device 2 5 Other applicable publications...

Page 13: ...to mechanical vibration and shock loads in excess of the requirements in EN 61800 5 1 2 8 Electrical connection Observe the applicable national accident prevention guidelines when working on live freq...

Page 14: ...ED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer carries any voltage Mechanical blocking or internal s...

Page 15: ...hase 1 1 phase Radio interference suppression 0 No suppression A Suppression C2 B Suppression C1 Supply voltage 2 AC 200 240 V 5 AC 380 500 V Recommended motor power 0022 2 2 kW Version B Series and g...

Page 16: ...ield plate for control electronics with clamps and screws 1 1x 1x 1x 1x 1x 1x 3 1x Shield plate for the power section without screws 1x Shield plate for the power section with screws 1x 1x Connector f...

Page 17: ...V W Brake connection R R 6 X17 Safety contact for safe stop only MC07B S0 sizes 0S 0L 400 500 V 7 X13 Digital outputs 8 X12 Digital inputs 9 X10 Analog input 10 Switch S11 for V mA switchover analog...

Page 18: ...R PE 4 Electronics shield clamp 5 X2 Motor connection U V W PE screw 6 X17 Safety contact for safe stop only 400 500 V 7 X13 Digital outputs 8 X12 Digital inputs 9 X10 Analog input 10 Switch S11 for...

Page 19: ...nection 5 X2 Motor connection U 4 V 5 W 6 6 X2 PE connection 7 Electronics shield clamp 8 X17 Safety contact for safe stop only 400 500 V 9 X13 Digital outputs 10 X12 Digital inputs 11 X10 Analog inpu...

Page 20: ...PE connection 5 X2 Motor connection U 4 V 5 W 6 6 X2 PE connection 7 Electronics shield clamp 8 X17 Safety contact for safe stop only 400 500 V 9 X13 Digital outputs 10 X12 Digital inputs 11 X10 Analo...

Page 21: ...m other units from blowing onto this unit Install the units vertically only You must not install them horizontally tilted or upside down Proper heat dissipation of the rear side of the heat sink impro...

Page 22: ...re range 60 75 C MOVITRAC B 0370 und 0750 Temperature range 75 C 167 F Necessary tightening torques of MOVITRAC B power terminals See chapter Technical Data page 147 Operate the inverters on supply sy...

Page 23: ...10 A 250 V 0110 AC 5000 A AC 240 V 175 A 250 V 0150 AC 5000 A AC 240 V 225 A 250 V 0220 0300 AC 10000 A AC 240 V 350 A 250 V 400 500 V units Max line current Max line voltage Fuses 0003 0004 0005 0008...

Page 24: ...pipes to shield the cables Install the power and control cables separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact betwe...

Page 25: ...s you with a very convenient way of install ing the shield for the motor and braking resistor cables Apply the shield and PE conduc tor as shown in the figures below Size 0 A shield plate for the powe...

Page 26: ...section with 2 retaining screws is supplied as standard with MOVITRAC B size 2S 2 Mount the shield plate for the power section using the two retaining screws The illustra tion below shows size 2 Size...

Page 27: ...Install the touch guard as shown in the illustration below Sizes 4 5 Two touch guards with 8 retaining screws are supplied as standard with MOVITRAC B sizes 4 and 5 DANGER Uncovered power connections...

Page 28: ...ts of size 4 and 5 can only achieve degree of protection IP10 when the following conditions are met Touch guard is fully installed The shrink tubing is installed on all power section terminals X1 X2 X...

Page 29: ...oltage ON OFF ON OFF X45 X46 1 2 3 4 5 6 HL FSC11B MOVITRAC B S1 7 S2 X44 Section Connecting braking resistors BW BW T BW P PE X2 X3 PE X4 7 8 UZ UZ DGND VO24 SOV24 SVI24 1 2 3 4 X17 PE PE 3 x AC 400...

Page 30: ...Cold plate installation is not possible with FHS or FKB 4 2 7 Deactivating the EMC capacitors size 0 only Only electricians are allowed to convert the unit Once converted the unit must be marked with...

Page 31: ...earth leakage currents are essentially only determined by the level of the DC link voltage the PWM frequency the motor cable used its length and the motor in use When the suppression capacitors are de...

Page 32: ...nnect ohmic inductive load motor 4 2 14 Switched inductances Use suppressors to suppress interference on Contactors Relays Solenoid valves Suppressors are for example diodes varistors or RC elements D...

Page 33: ...16 mm2 Supply system lead 35 mm2 Use a copper protective earth conductor with half the cross section of the supply system cable 4 2 16 Interference emission Use shielded motor cables or HD output chok...

Page 34: ...mechanical aspects Installation 4 3 2 PTC braking resistors BW1 BW3 with FKB10B BW1 and BW3 PTC braking resistors 1 can be mounted to the shield plate underneath the inverter using the angle bracket...

Page 35: ...length Use 2 tightly twisted leads or a 2 core shielded power cable Cable cross section ac cording to trip current IF of F16 Protect the braking resistor with a bimetallic relay F16 see wiring diagra...

Page 36: ...with PN Risk of burns and fire Choose a suitable installation location Braking resistors are usually mounted on top of the control cabinet Do not touch the braking resistors 9007199281070731 T2 T1 BW...

Page 37: ...eral units Connect a line choke for limiting the inrush current For 5 or more 3 phase units For 2 or more 1 phase units 4 4 5 NF line filters Using the NF line filter you can maintain limit value clas...

Page 38: ...4 7 HF output filters Limit the length of the cable between inverter and output filter to the absolute mini mum needed Maximum 1 m 3 ft with unshielded cable 10 m 33 ft with shielded cable Several mot...

Page 39: ...or 16 kHz 4 4 8 HD output chokes Install the output choke close to MOVITRAC B beyond the minimum clearance Always route all 3 phases not PE through the output choke If the cable is shielded the shiel...

Page 40: ...m 0 39 in on each side Three alternative connection options are provided for connecting the protective earth You can connect the PE line of the motor cable directly to the frequency in verter Installa...

Page 41: ...AC B 41 4 Installing accessories and options electrical aspects Installation The connections L1 L2 L3 brown orange white can be connected in any order 9007199753732747 L1 L2 L3 U V W PE PE M 3 FKE L1...

Page 42: ...7a 11 12 8a F25 F26 X1 X2 3 4 5 X3 PE PE L1 L2 L3 bk rd bk rd bk rd PE PE MOVIDRIVE MOVITRAC 4 5 6 3 8 7 R PE X1 X4 X2 9 8 X3 PE L1 L2 L3 PE W R PE max 5 m BW l UZ UZ D D UZ UZ UZ UZ F16 acts on K11 T...

Page 43: ...F13 K12 AC3 DGND DGND 8b 7c 8c 1 2 3 MOVIDRIVE MDR60A0150 503 00 7b 7a 11 12 8a F25 F26 X1 X2 3 4 5 X3 PE PE L1 L2 L3 bk rd PE PE MOVIDRIVE MOVITRAC max 30 kW 4 5 6 8 7 R PE X1 X4 X2 9 8 X3 PE L1 L2 L...

Page 44: ...sistor of 120 ohms bus termination With FSC11B also the continuing CAN is disconnected via X46 4 5 FIO21 does not have a switchable terminating resistor of 120 ohms integrated The en closed resistor m...

Page 45: ...onnection MOVITRAC B system bus connection with UFx 9007199279915787 9007199494900875 X45 X46 1 2 3 4 5 6 HL FSC11B 12B FSC11B 12B MOVITRAC B S1 7 S2 X44 X45 X46 1 2 3 4 5 6 HL MOVITRAC B 7 X44 MOVIDR...

Page 46: ...itted total cable length depends on the baud rate setting of the SBus P884 125 kBd 500 m 1640 ft 250 kBd 250 m 820 ft 500 kBd 100 m 328 ft 1000 kBd 25 m 82 ft You must use shielded cables INFORMATION...

Page 47: ...ection 0 25 0 75 mm2 AWG23 AWG18 Cable resistance 120 at 1 MHz Capacitance per unit length 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Applying the shield Connect the shield t...

Page 48: ...rminating resistor activated S1 ON X45 X46 1 2 3 4 5 6 HL FSC11B MOVITRAC B S1 OFF ON 7 S2 X44 X26 1 2 3 4 5 6 7 X24 H1 H2 X12 1 2 3 4 5 6 7 8 24V IO 24V 9 GND DFP21B RUN 0 1 2 2 2 2 0 1 2 3 2 2 2 AS...

Page 49: ...6140140043 X45 X46 1 2 3 4 5 6 HL FSC11B MOVITRAC B S1 OFF ON 7 S2 X44 X45 X46 1 2 3 4 5 6 HL FSC11B MOVITRAC B S1 OFF ON 7 S2 X44 X45 X46 1 2 3 4 5 6 H L FSC11B MOVITRAC B S1 OFF ON 7 S2 X44 X26 1 2...

Page 50: ...permitted total cable length depends on the baud rate setting of the SBus 250 kBd 160 m 528 ft 500 kBd 80 m 264 ft 1000 kBd 40 m 132 ft Connect the system bus terminating resistor S1 ON at the end of...

Page 51: ...nt adjuster connection Installing the MBG11A setpoint adjuster A Mounting from the rear using 4 tapped holes B Mounting from the front using 2 retaining holes Connection 188175883 A B 28 1 1 M4 68 2 7...

Page 52: ...UWS21B Use the supplied connection cable to connect the UWS21B option to the MOVITRAC unit Plug the connection cable into the XT terminal socket of the MOVITRAC unit Note that the DBG60B keypad and t...

Page 53: ...in the PE conductor If a residual current device RCD or a residual current monitoring device RCM is used for protection in the event of a direct or indirect contact only a type B RCD or RCM is permit...

Page 54: ...eads be tween the brake rectifier and the brake separately from other power cables Routing to gether with other cables is only permitted if the other cables are shielded Wiring diagrams Note the corre...

Page 55: ...odule Digital module Communica tion Communi cation Analog input output X40 Yes No No No Digital inputs X42 No Yes No No RS485 for diagnostics RJ10 X44 Yes Yes Yes Yes RS485 terminal connection X45 Yes...

Page 56: ...eference potential Analog out put X40 3 GND Reference potential 0 to 10 V Imax 2 mA 0 4 20 mA Resolution 10 bit Sampling time 5 ms Short circuit proof pro tected against exter nal voltage up to 30 V A...

Page 57: ...AC B and MOVITRAC B with shielded cables A 2 core cable is per mitted in this case When connecting MOVIDRIVE B and MOVITRAC B be aware that the electrical isolation is eliminated between the reference...

Page 58: ...ere or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed DANGER Risk of fatal injury if the hoist falls S...

Page 59: ...with PC Connect the supply system and the motor Do not connect signal terminals to pre vent the inverter from receiving an enable signal Switch on the power supply system The display shows Stop Progr...

Page 60: ...r a fault has occurred with a programmed fault response The drive is then inhibited and must be enabled by press ing the RUN key You can deactivate the STOP function with parameter P760 using FBG11B I...

Page 61: ...oint menu Parameter menu Motor startup menu FBG setpoint selector Edit mode Selection fixed setpoint menu Display maximum setpoint Change maximum speed rpm Selection parameter menu Selection motor sta...

Page 62: ...is Drive enabled the display will show the calculated actual speed Fault display In the event of a fault the display changes and the fault code flashes in the display for example F 11 refer to the fa...

Page 63: ...stic curve U f DC current braking VFC VFC DC current braking VFC flying start function VFC hoist Power in KW HP kW x 1 33 Nominal motor speed rpm Nominal motor current A Nominal motor frequency Hz Mot...

Page 64: ...constant V f ratio Observe the notes in the MOVIDRIVE Multi Motor Drives manual Startup with large load mass moment of inertia such as with pumps and fans The slip compensation is designed for a load...

Page 65: ...Stop display flashes to indicate that you have to re enable the drive via the RUN key The parameter P760 Locking RUN STOP keys does not have any effect in manual set point adjuster operating mode Rem...

Page 66: ...ominal current nominal power power factor cos and nominal speed Nominal line voltage Selecting a lan guage The figure below shows the keys for selecting the language The following text appears on the...

Page 67: ...ired language using the keys Confirm your language selection by pressing the OK key The basic display is now shown in your chosen language Startup The figure below shows the keys required for startup...

Page 68: ...e key to switch to edit mode The flashing cursor disappears Use the or key to select PARAMETER SET 1 or PARAMETER SET 2 Press OK to confirm your selection Use the key to switch back to display mode Th...

Page 69: ...0 50 Hz connection enter 400 V connection transition point at 50 Hz enter 230 V connection transition point at 87 Hz Also enter 230 V However set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz...

Page 70: ...sing YES The process lasts a few seconds C06 CALCULATION NO YES FOR SEW MOTORS 12 The calculation is performed After calculation the next menu item appears automatically C06 SAVE NO YES FOR NON SEW MO...

Page 71: ...20 rpm nominal voltage Vn 230 400 V nominal fre quency 50 Hz and startup in delta connection transition point at 87 Hz enter the follow ing startup data Setting parameters Proceed as follows to set pa...

Page 72: ...y Manual operation remains active when the power supply is switched off and on how ever the inverter is then inhibited Use the RUN key to enable and start the inverter at nmin in the selected directio...

Page 73: ...software Start MOVITOOLS MotionStudio in the Windows start menu Programs SEW MOVITOOLS MotionStudio MotionStudio Press the MOVITOOLS MotionStudio Scan button to list all connected units in the unit t...

Page 74: ...ing signal terminals must be controlled with your control system Enable DI 3 As required CW STOP DI 1 or CCW STOP DI 2 Setpoint Analog input X10 and or DI 4 n11 150 rpm or and DI 5 n12 750 rpm or and...

Page 75: ...r in operating mode VFC or VFC DC braking for the following re quirements High torque Continuous duty at low frequencies Accurate slip compensation More dynamic behavior For this purpose you will have...

Page 76: ...Bipolar AI2 analog input 2 or fixed setpoint Specification via fixed setpoint digi tal control To select the digital inputs as setpoint source set P100 to the value frequency setpoint input fixed set...

Page 77: ...load by adapting the voltage frequency ratio the motor is undermagnetized 5 5 13 Activating the technology functions In addition to the standard features you can use the MOVITOOLS MotionStudio appli c...

Page 78: ...nalog setpoint entry This terminal assign ment is an example It can be changed via parameters P601 608 CW stop DIO1 is permanently assigned Function X11 2 AI11 Analog input n1 X12 1 DI Control ler inh...

Page 79: ...or switching brake contactor K12 18014398698571787 1 1 1 1 1 0 0 0 0 0 0 10V 5V 0V nmax 50 nmax 50 nmax nmax nmin start stop n Input DI Controller inhibit Input DI 1 CW stop Input DI 2 CCW stop Input...

Page 80: ...signment is an example It can be changed via parameters P601 608 CW stop DIO1 is permanently assigned Function X12 1 DI Controller inhibit1 X12 2 DI 1 CW stop2 X12 3 DI 2 CCW stop X12 4 DI 3 Enable St...

Page 81: ...e is used for switching brake contactor K12 18014398698576011 1 1 1 1 1 1 0 0 0 0 0 0 n13 n12 n12 n13 0 1 0 n11 n11 Input DI Controller inhibit Input DI 1 CW stop t Input DI 2 CCW stop Input DI 3 Enab...

Page 82: ...control mode like control signal source bipolar fixed setpoint 5 9 Group drive For information regarding group drives refer to chapter Project Planning multi axis drive group drive 5 10 Startup of ex...

Page 83: ...on After startup P560 can only be activated if a motor approved for Ex operation has been started up beforehand After motor startup current limitation I1 is active Current limitation I2 determines the...

Page 84: ...ortant drive parame ters are stored in the master programmable controller so that there is no need to make manual parameter settings on the frequency inverter itself The use of a fieldbus system requi...

Page 85: ...l controller To control the inverter via communication interface the inverter must first be switched to the relevant control signal source and setpoint source Distinguishing between control signal and...

Page 86: ...using process data NOTICE For safety reasons you must also always enable the frequency inverter at the termi nals for control via process data Consequently you must wire or program the termi nals in s...

Page 87: ...n use the following process data configurations are active Note 3 PD for bus cards 10 PD for FSE24B of the front module type For process data control of the frequency inverter only the number of proce...

Page 88: ...Only when the field bus parameter is activated again P876 PO data enable ON will the received process output data be processed according to the new actual and set point value descriptions Process dat...

Page 89: ...setpoint as speed limit The speed limit is specified in rpm and is interpreted as value for both directions of rotation The supported value range of the speed limit via fieldbus corre sponds to the v...

Page 90: ...eed limit which means either P302 312 or MAX SPEED or PO speed limit 4000hex 100 nmax IPOS PO DATA The setting IPOS PO DATA has the effect that the frequency inverter does not use this process output...

Page 91: ...frozen process output data YES Process output data enabled The frequency inverter uses the process output data specified by the master 5946339339 873 Actual value description PI1 874 Actual value desc...

Page 92: ...ely depends on the accuracy of the slip compensation set by the user 1 digit 0 2 min OUTPUT CUR RENT Set to OUTPUT CURRENT the frequency inverter returns the current actual value of the output current...

Page 93: ...inverter 200 0 200 0 0061 8000hex 0 7FFFhex Apparent current actual value Actual active current value Current setpoint Current limitation Integer 16 1 digit 0 1 IN Nominal current of the frequency inv...

Page 94: ...ated by the control word The individual control word bits are considered as reserved and must be set to logical 0 by the user Basic control block The less significant part of the control word bits 0 t...

Page 95: ...hat the drive can be controlled immediately even without the IPOSplus program The digital inputs will generally remain active even if the frequency inverter is controlled via the process data P101 con...

Page 96: ...will immediately come to a standstill through mechanical braking Motors without mechanical brake will coast to standstill when using this control command You can activate the controller inhibit contro...

Page 97: ...fieldbus system this control command will use the currently indicated ramp value as brake ramp Else the frequency inverter uses the typ ical integrator ramp up for this control command depending on t...

Page 98: ...on the motor potentiometer function Only the following motor potentiometer integrators will be used P150 T3 ramp up P151 T4 ramp down Bit Function Assignment 0 Fixed definition Controller inhibit 1 e...

Page 99: ...ired Bit Function Definition 0 Controller inhibit 1 enable 0 Fixed definition 1 Enable 1 rapid stop 0 2 Enable 1 stop 0 3 Reserved 4 Integrator switchover 5 Parameter set switchover 6 Reset 7 Reserved...

Page 100: ...trol The inverter is not ready if MOVITRAC B signals a fault The factory setting is active setup No supply voltage is present PO data enabled signal With PO data enabled 1 bit 2 signals that the frequ...

Page 101: ...te The unit status is displayed when fault bit 0 and the fault number is displayed in case of a fault fault bit 1 The fault bit is reset by resetting the fault and the current unit status is displayed...

Page 102: ...generator set 4 Current parameter set 5 Fault warning 6 Reserved 7 Reserved 8 Virtual terminal 1 P630 digital output DO10 Virtual output terminals 9 Virtual terminal 2 P631 digital output DO11 10 Virt...

Page 103: ...0 24 V operation inverter not ready Flashing yellow 1 Controller inhibit active Flashing yellow 2 No enable Flashing yellow 3 Standstill current Flashing green 4 Release of Flashing green 5 Control F...

Page 104: ...hin a preset time frame timeout interval The timeout response can be set and de fines the malfunction fault warning and the fault response of the drive Timeout error mes sage MOVITRAC B generates a se...

Page 105: ...OVILINK parameter channel with the various bus sys tems Parameter setting procedure The parameters of the MOVITRAC B frequency inverter are usually set based on a cli ent server model This means the f...

Page 106: ...assigned a specific number index This number is used to read or write the parameter Data range bytes 4 7 The data is located in byte 4 to byte 7 of the parameter channel This means 4 bytes of data ca...

Page 107: ...tus bit is set to 1 an error code is indicated in the data area bytes 4 to 7 see chapter Incorrect service execution page 109 Description of the parameter services Bits 0 3 of the management byte are...

Page 108: ...unit Conversion index 3 10 3 milli Transmitted numerical value 3000dec The frequency inverter interprets the numerical value received via bus as follows 3000 s 10 3 3 s Read attribute This service can...

Page 109: ...with EN 50170 The error class is generated by the communication software of the fieldbus interface if there is an error in communication This statement does not apply to Error class 8 Other error Ret...

Page 110: ...s High Low Description 0x05 00 0x00 Unknown error 0x01 Illegal Service 0x02 No Response 0x03 Different Address 0x04 Different Type 0x05 Different Index 0x06 Different Service 0x07 Different Channel 0x...

Page 111: ...red hardware does not exist 0x18 Internal Error 0x19 Access only via RS485 via X13 0x1A Access only via RS485 via XT 0x1B Parameter protected 0x1C Controller inhibit required 0x1D Value invalid 0x1E S...

Page 112: ...read response In this way the programmable controller receives a negative acknowledgement read error confirmation with exact identification of the error Code hex Meaning Error class 0x08 Other Error c...

Page 113: ...e management byte byte 0 3 In cyclical PDU types you transfer the read service to the inverter only by changing the handshake bit In acyclical PDU types the parameter channel is always evalu ated Sinc...

Page 114: ...ameters are set as follows 1 Enter the index of the parameter to be written in byte 2 index high and byte 3 index low 2 Enter the data to be written in bytes 4 7 3 Enter the service identifier and the...

Page 115: ...dshake bit Must be changed with every new job Status bit 0 No error while executing service 1 Error while executing service 0 1 Bit value is changed 5947147915 0 110010 0 0 110010 0 0 110010 0 0 11001...

Page 116: ...y a negative acknowledgement of the write service Refer to the parameter list to see what parameters are subject to this limitation In general these parameters can be changed during a fault or 24 V op...

Page 117: ...S485 or SBus 5 12 2 Setpoint speed You can specify the setpoint speed using Setpoint adjuster if P121 Addition FBG setpoint adjuster is set to ON P100 Setpoint source Fixed setpoints Fixed setpoints w...

Page 118: ...n are possible by selecting the sign on the MBG11A DI03 Enable Stop Settings for pro cess data word If you do not change the PO2 process data word you can also use the MBG11B The conversion is 1 32 rp...

Page 119: ...er group 03 Digital inputs P030 digital input DI00 Fault reset P031 digital input DI01 P032 digital input DI02 CCW stop P033 digital input DI03 Enable P034 digital input DI04 n11 n21 P035 digital inpu...

Page 120: ...ng P106 FI1 characteristic x1 0 100 P107 FI1 characteristic y1 100 0 100 P108 FI1 characteristic x2 0 100 P109 FI1 characteristic y2 100 0 100 P11x parameter group 11 Analog input 1 0 10 V P112 AI1 Op...

Page 121: ...rt stop speed 1 2 0 150 1 min P301 P311 minimum speed 1 2 0 15 5500 1 min P302 P312 maximum speed 1 2 0 1500 5500 1 min P303 P313 current limit 1 2 0 150 IN P32x P33x parameter group 32 33 Motor adjus...

Page 122: ...f P561 frequency A 0 5 60 Hz P562 Current limit A 0 50 150 P563 frequency B 0 10 104 Hz P564 current limit B 0 80 200 P565 frequency C 0 25 104 Hz 566 current limit C 0 100 200 P567 frequency D 0 50 1...

Page 123: ...P731 P734 brake release time 1 2 0 2 s P732 P735 brake application time 1 2 0 2 s P74x parameter group 74 Speed skip function P740 P742 skip center 1 2 0 1500 5000 1 min P741 P743 skip band width 1 2...

Page 124: ...P852 user defined unit 1 min P853 scaled speed FBG P86x parameter group 86 Modulation 1 2 P860 P861 PWM frequency 1 2 4 kHz P862 P863 PWM fix 1 2 Off P87x parameter group 87 Process data parameter se...

Page 125: ...11B Switch off the power supply wait for 10 seconds and switch the power back on 6 1 2 Data backup using DBG60B Copy the parameter set from MOVITRAC B to the DBG60B keypad You have the fol lowing opti...

Page 126: ...OVITRAC B to the UBP11A parameter module To do so press the button at the lower end of the module You need a pointed object for this purpose When you load the data back to the inverter again presse th...

Page 127: ...data to the MOVITRAC B fre quency inverter you must re enable the inverter as follows Select the unit in the network Right click to open the context menu Select menu RUN STOP via software keypad 1 Se...

Page 128: ...AND STILL dc Slow green flashing 3 NO ENABLE Stop Constant yellow light 2 FACTORY SETTING SEt Rapid yellow flashing 8 CONTROL INHIBIT oFF Rapid yellow flashing 1 24 V operation 24U Flashing Slow yello...

Page 129: ...uts The following parameters are available in the parameter menu as display parameters P039 Digital inputs of basic unit P048 Digital inputs option P059 Digital outputs The status is displayed as bina...

Page 130: ...on card required for the function is missing 27 Option card missing The option card required for the function is missing 28 Controller inhibit required Controller inhibit required 29 Invalid value for...

Page 131: ...isplays 0 00rpm 0 000Amp CONTROLLER INHIBIT Display when CONTROLLER INHIBIT 0 0 00rpm 0 000Amp NO ENABLE Display when inverter is not enabled ENABLE STOP 0 950 00rpm 0 990Amp ENABLE VFC Display for en...

Page 132: ...parameters while factory setting is active 6 VALUE TOO HIGH Attempt to enter a value that is too high 7 VALUE TOO LOW Attempt to enter a value that is too low 8 REQ CARD MISSING The option card requir...

Page 133: ...er the copying process has finished plug the keypad in the other inverter In the context menu select the menu item COPY TO MC07B Confirm your selec tion by pressing OK After copying press RUN 24746074...

Page 134: ...GENERATORS CONTROLLER INHIBIT 5 Use the or key to select the desired parameter sub group The flashing cursor is positioned under the number of the parameter subgroup 13 SPEED RAMPS 1 CONTROLLER INHIBI...

Page 135: ...wake up parameter First select the required parameter in parameter mode In the context menu select the menu item XXXX INITIAL PARAM XXXX is the selected initial parameter Confirm your selection by pr...

Page 136: ...nses There are 3 switch off responses depending on the fault Immediate stop malfunction immediate switch off with locking This fault response causes immediate locking of the output stage with simultan...

Page 137: ...nual reset on the keypad STOP RESET key The STOP RESET key has priority over a terminal enable or an enable via the interface The STOP RESET key can be used for performing a reset after a fault has oc...

Page 138: ...lure in supply system Check line phases Phase failure in motor Check motor cable and motor Maximum speed for VFC operat ing modes exceeded Reduce maximum speed 09 Startup Immediate switch off with inh...

Page 139: ...mit B Current limit B current limit C 36 Option missing Immediate switch off with inhibit Type of option card not allowed Use correct option card Setpoint source control signal source or operating mod...

Page 140: ...Reduce load Extend ramps Longer rest periods 94 EEPROM checksum Immediate switch off with inhibit Defective EEPROM Contact SEW Service 97 Copy error Immediate switch off with inhibit Parameter module...

Page 141: ...ted MOVITRAC B would detect error 47 Check FSE24B plug connection 113 Analog input wire break Programmable AI1 analog input wire break Check wiring 116 Error application module Suberror 14 Encoder err...

Page 142: ...happened Unusual events preceding the problem 7 4 Extended storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s...

Page 143: ...process the unit can be used immediately or stored again for an extended period with maintenance 7 5 Disposal Observe the applicable national regulations Dispose of the following materials separately...

Page 144: ...For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Compliance with limit classes C2 and C1 has been...

Page 145: ...capacity max 150 IN for 60 s ID 100 IN fPWM 4 kHz 0 C to 40 C Without overload capacity ID 100 IN fPWM 4 kHz 0 C to 50 C ID 100 IN fPWM 8 kHz 0 C to 40 C ID 125 IN fPWM 4 kHz 0 C to 40 C Mounting plat...

Page 146: ...e assured above 2000 m This requires external measures IEC 60664 1 EN 61800 5 1 You have to connect an overvoltage protection device in order to reduce the overvoltages from category III to category I...

Page 147: ...Supply system connection 400 500 V 3 phase Size 0XS 0S 0L 2S 2 3 4 5 Power kW HP 0 25 0 34 0 37 0 50 0 55 0 74 0 75 1 0 1 1 1 5 1 5 2 0 2 2 3 0 3 0 4 0 4 0 5 4 5 5 7 4 7 5 10 11 15 15 20 22 30 30 40...

Page 148: ...W 0 74 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 1 0 A AC 1 3 A AC 1 6 A AC 2 0 A Apparent output power 100 operation Apparent output power 125 operatio...

Page 149: ...2 2 kW 3 0 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 2 0 A AC 2 5 A AC 2 4 A AC 3 0 A AC 3 1 A AC 3 9 A AC 4 0 A AC 5 0 A Apparent output power 100 oper...

Page 150: ...t current 100 operation Nominal output current 125 operation IN IN 125 AC 5 5 A AC 6 9 A AC 7 0 A AC 8 8 A AC 9 5 A AC 11 9 A Apparent output power 100 operation Apparent output power 125 operation SN...

Page 151: ...commended motor power 125 operation PMot PMot 125 5 5 kW 7 4 HP 7 5 kW 10 HP 7 5 kW 10 HP 11 kW 15 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 12 5 A AC 1...

Page 152: ...motor power 125 operation PMot PMot 125 11 kW 15 HP 15 kW 20 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 24 A AC 30 A Apparent output power 100 operation...

Page 153: ...operation PMot PMot 125 15 kW 20 HP 22 kW 30 HP 22 kW 30 HP 30 kW 40 HP 30 kW 40 HP 37 kW 50 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 32 A AC 40 A AC...

Page 154: ...ended motor power 125 operation PMot PMot 125 37 kW 50 HP 45 kW 60 HP 45 kW 60 HP 55 kW 74 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 73 A AC 91 3 A AC 8...

Page 155: ...125 operation PMot PMot 125 55 kW 74 HP 75 kW 100 HP 75 kW 100 HP 90 kW 120 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 105 A AC 131 A AC 130 A AC 162 A...

Page 156: ...erview of MOVITRAC B Power supply connection 230 V 3 phase Size 0XS 0S 0L 1 2 3 4 Power kW HP 0 25 0 34 0 37 0 50 0 55 0 74 0 75 1 0 1 1 1 5 1 5 2 0 2 2 3 0 3 7 5 0 5 5 7 4 7 5 10 11 15 15 20 22 30 30...

Page 157: ...50 HP 0 37 kW 0 50 HP 0 55 kW 0 74 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 1 7 A AC 2 1 A AC 2 5 A AC 3 1 A Apparent output power 100 operation Appare...

Page 158: ...mended motor power 125 operation PMot PMot 125 0 55 kW 0 74 HP 0 75 kW 1 0 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 3 3 A...

Page 159: ...operation PMot PMot 125 1 1 kW 1 5 HP 1 5 kW 2 0 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 5 7...

Page 160: ...r power 125 operation PMot PMot 125 3 7 kW 5 0 HP 5 5 kW 7 4 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 14 5 A AC 18 1 A Apparent output power 100 operat...

Page 161: ...0 HP 7 5 kW 10 HP 11 kW 15 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 22 A AC 27 5 A AC 29 A AC 36 3 A Apparent output power 100 operation Apparent outpu...

Page 162: ...15 HP 15 kW 20 HP 15 kW 20 HP 22 kW 30 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 42 A AC 52 5 A AC 54 A AC 67 5 A Apparent output power 100 operation A...

Page 163: ...HP 30 kW 40 HP 30 kW 40 HP 37 kW 50 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 80 A AC 100 A AC 95 A AC 118 8 A Apparent output power 100 operation Appa...

Page 164: ...OVITRAC B 1 AC 230 V Overview of MOVITRAC B Power supply connection 230 V 1 phase Size 0XS 0S 0L Power kW HP 0 25 0 34 0 37 0 50 0 55 0 74 0 75 1 0 1 1 1 5 1 5 2 0 2 2 3 0 0XS 0XS 0XS 0S 0S 0S 0L 0L 0...

Page 165: ...50 HP 0 37 kW 0 50 HP 0 55 kW 0 74 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 1 7 A AC 2 1 A AC 2 5 A AC 3 1 A Apparent output power 100 operation Appare...

Page 166: ...5 kW 1 0 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 3 3 A AC 4 1 A AC 4 2 A AC 5 3 A Apparent output power 100 operation App...

Page 167: ...0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP Nominal output current 100 operation Nominal output current 125 operation IN IN 125 AC 5 7 A AC 7 1 A AC 7 3 A AC 9 1 A AC 8 6 A AC 10 8 A Apparent output power 100 op...

Page 168: ...2 The MC07B S0 unit type must always be supplied with external voltage X12 8 24VIO Auxiliary supply output V DC 24 V current carrying capacity Imax 50 mA External voltage supply V DC 24 V 15 20 accord...

Page 169: ...25 W Terminal Designation X17 1 GND Reference potential for X17 2 X17 2 VO24 VOUT DC 24 V only to supply X17 4 of the same unit must not be used to supply other units X17 3 SOV24 Reference potential...

Page 170: ...rocess values and status Fault memory queries and fault reset Displaying and setting parameters Data backup and transfer of parameter sets Easy to use startup menu for SEW motors and non SEW motors Ma...

Page 171: ...ble DKG60B 5 m 20 ft Degree of protection IP40 EN 60529 Operator terminal Language variants Part number 1454354443 DBG60B 01 DE EN FR IT ES PT NL German English French Italian Spanish Portuguese Dutch...

Page 172: ...ITRAC B 8 Technical data for accessories and options Technical data Dimensiondrawing of DBG60B The following figure shows the mechanical dimensions in mm in 1454357771 All dimensions in mm in 45 1 8 1...

Page 173: ...to the inverter e g in the control cabinet door The DBM60B option consists of a housing in degree of protection IP65 and a 5 m 20 ft long DKG60B extension cable Part numbers DBM60B 08248532 DKG60B 08...

Page 174: ...saving data from the parameter module to the inverter Indication of the operating state Meaning of the LED Green Data available Flashing green Data transmission in progress No data available Red Copy...

Page 175: ...nsions and connection assign ment All dimensions are specified in mm in Technical data 186412427 1 Tapped hole on the rear 2 Retaining holes for M4 screws 70 2 8 2 8 90 3 5 90 3 38 1 5 3 3 24V RS RS M...

Page 176: ...face cable shielded RS485 interface Max 32 MOVITRAC units can be interconnected for communication max line length 200 m 656 ft via the RS485 interface of the UWS11A Do not connect external termi natin...

Page 177: ...for the UWS21B option includes UWS21B Serial interface cable with 9 pin sub D socket and 9 pin D sub connector to connect the UWS21B option to the PC Serial interface cable with two RJ10 connectors t...

Page 178: ...RJ10 connectors MOVITRAC USB11A MOVITRAC B and USB11A are connected using a serial interface cable with RJ10 connectors Scope of delivery The scope of delivery for the USB11A option includes USB11A i...

Page 179: ...m in Technical data 1454863115 All dimensions in mm in 92 5 3 64 25 0 98 90 3 0 43 1 7 USB11A Part number 824 831 1 Ambient temperature 0 to 40 C Storage temperature 25 C to 70 C according to EN 60721...

Page 180: ...to implement many additional functions Slot A is reserved for FBG11B Slot B is intended for one of the following modules FSC11B 12B FSE24B FIO11B 21B INFORMATION The modules can only be connected to...

Page 181: ...nd options Technical data FIO11B analog module Part number 1820 637 9 Description The FIO11B analog module upgrades the basic version with the following interfaces Setpoint input Analog output RS485 i...

Page 182: ...lt age output X40 3 X40 4 X40 5 GND Reference potential AOV1 Voltage output AOC1 Current output 0 10 V Imax 2 mA 0 4 20 mA Resolution 10 bit Sampling time 5 ms Short circuit proof protected against ex...

Page 183: ...3 FIO21B X44 6 7 Function Terminal Designation Data Digital inputs X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 DI10 DI11 DI12 DI13 DI14 DI15 DI16 Ri 3 k IE 10 mA sampling interval 5 ms PLC compatible Si...

Page 184: ...4 5 6 HL FSC11B 7 X44 S1 S2 OFF ON Function Terminal Designation Data System bus SBus X46 1 X46 2 X46 3 X46 4 X46 5 X46 6 X46 7 SC11 SBus high SC12 SBus low GND Reference potential SC21 SBus high SC22...

Page 185: ...DIP switches allow you to set the following communication parameters Profile MOVILINK CANopen Baud rate Address In contrast to the FSC11B communication module the CAN address can be set perma nently...

Page 186: ...6 6 X46 7 SC11 SBus high SC12 SBus low GND Reference potential SC11 SBus high SC12 SBus low GND Reference potential 24VIO Auxiliary voltage External voltage supply CAN bus according to CAN specificati...

Page 187: ...ram eter tree you require MOVITOOLS MotionStudio version 5 70 or later 3833591435 X44 X47 RUN ERR SYS F X30 IN X30 OUT FSE24B Device ID S1 S2 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 1 28 2 29 3 210 4...

Page 188: ...200 mA Pmax 3 4 W PROFIBUS proto col variants PROFIBUS DP and DP V1 according to IEC 61158 Automatic baud rate detection 9 6 kBd 12 MBd Connection tech nology Via 9 pin D sub connector Pin assignment...

Page 189: ...r face DFS11B option External voltage supply via X26 U DC 24 V 15 20 Imax DC 200 mA Pmax 3 4 W PROFIBUS proto col variants PROFIBUS DP and DP V1 according to IEC 61158 Automatic baud rate detection 9...

Page 190: ...iceNet specification version 2 0 Number of pro cess data words Adjustable via DIP switches 1 24 process data words with polled I O 1 4 process data words with bit strobe I O Baud rate 125 250 or 500 k...

Page 191: ...o vides a larger scope of functions and does not require an additional FSC11B One FSE24B is required per MOVITRAC B Electronics data DFE24B option External voltage supply via X26 U DC 24 V 15 20 Imax...

Page 192: ...15 20 Imax DC 200 mA Pmax 3 4 W Application proto cols PROFINET IO Ethernet frames with frame identification hex to control and set parameters for the frequency inverter HTTP Hypertext Transfer Protoc...

Page 193: ...ace DFS21B option External voltage supply via X26 U DC 24 V 15 20 Imax DC 200 mA Pmax 3 4 W Application proto cols PROFINET IO Ethernet frames with frame identification hex to control and set paramete...

Page 194: ...ostics using a Web browser SMLP Simple MOVILINK Protocol protocol used by MOVITOOLS MotionStudio DHCP Dynamic Host Configuration Protocol to assign address parameter automatically Port numbers used 44...

Page 195: ...sically connect and operate other SEW units e g MOVIDRIVE frequency inverters with the fieldbus via SBus There are two different versions of gateway functionality Integrated in the inverter The DF B f...

Page 196: ...y Bus Separate housing Integrated in the inverter1 1 Integration in inverter not with size 0XS PROFIBUS DFP21B UOH11B MC07B FSC11B 12B DFP21B DeviceNet DFD11B UOH11B MC07B FSC11B 12B DFD11B EtherCAT 2...

Page 197: ...the unit system bus SBus Dimensiondrawing for UOH All dimensions are specified in mm in Front view of MOVITRAC B UOH11B Description Function LED H1 red System error only for gateway functional ity LED...

Page 198: ...sion of the unit with this option The MOVI PLC DHP11B controller is equipped with a PROFIBUS DP V1 slave inter face 2 SBus interfaces CAN RS485 and 8 digital inputs outputs of which 5 are inter rupt c...

Page 199: ...stem buses CAN for control of 12 inverters and CANopen I O modules CAN layer 2 SCOM cyclic acyclic or via the SEW MOVILINK protocol Baud rate 125 kBd 1 MBd External bus terminator Address range 0 127...

Page 200: ...Pmax 8 5 W Imax 600 mA X31 Digital inputs and outputs must be supplied with DC 24 V separately Potential levels Option DHE21B 41B has the following potential levels Potential control CAN 1 COM1 Poten...

Page 201: ...ation RS485 interface COM1 2 X34 1 X34 4 For connection of a DOP11A B operator terminal or a gearmotor with integrated MOVIMOT frequency inverter I O standard 57 6 9 6 kBd max total cable length 200 m...

Page 202: ...re portfolio of SEW inverters and offers a simple upgrade to a more powerful MOVI PLC version thanks to the universal execution of the programs MOVI PLC is scalable due to several different hardware p...

Page 203: ...1B DHR21B standard DHE41B DHF41B DHR41B advanced manual MOVI PLC basic DHP11B Controller manual Option card Description MOVI PLC basic DHP11B T0 MOVI PLC basic Standard DHE21B T0 controller Controller...

Page 204: ...load current AC 40 mA Nominal input current at 1 AC 110 V at 1 AC 230 V AC 1 04 A AC 0 63 A Output voltage DC 24 V 1 3 Nominal output current at 40 C at 55 C DC 2 5 A DC 2 0 A Residual ripple 50 mV In...

Page 205: ...within one supply system half wave Overvoltage protection Characteristics of the regenerative power supply unit compared to an inverter with brak ing resistors Energy balance Regenerative power is fe...

Page 206: ...With fitted shrink tubing not included in scope of delivery IP20 with mounted DLB11B touch guard Duty type Continuous duty EN 60149 1 1 and 1 3 Overvoltage category III according to IEC 60664 1 VDE 0...

Page 207: ...oltage at nominal supply current Iline VDC link DC 560 V 780 V Nominal DC link current at nominal supply current Iline IDC link DC 35 A DC 70 A Max DC link current IDC link_max DC 53 A DC 105 A GENERA...

Page 208: ...ly external voltage DC LINK Apparent output power at Vline 3 AC 380 500 V SA 90 kVA DC link voltage VDC link DC 560 V 780 V Nominal DC link current at nominal supply current Iline IDC link DC 141 A Ma...

Page 209: ...chnical data Dimension draw ings MOVIDRIVE MDR60A0150 size 2 Observe the following minimum clearance for control cabinet installation Above and below 100 mm each 3 9 in No clearance required on the si...

Page 210: ...a MOVIDRIVE MDR60A0370 size 3 Observe the following minimum clearance for control cabinet installation Above and below 100 mm each 3 9 in No clearance required on the side 18014399963792907 All dimens...

Page 211: ...e for control cabinet installation Above and below 100 mm each 3 9 in The minimum distance above the inverter for installing temperature sensitive com ponents such as contactors or fuses is 300 mm 11...

Page 212: ...er are supplied with the cable set Use commercially available lugs for connecting additional inverters The inverters must then be connected to the regenerative power supply unit in star configu ration...

Page 213: ...on drawing All dimensions are specified in mm in 9007199340909451 MOVITRAC B size All dimensions in mm in a b d e 0XS 55 2 2 171 5 6 752 220 8 66 7 5 0 30 0S 80 3 1 171 5 6 752 220 8 66 32 5 1 28 0L 8...

Page 214: ...erature of other components e g MOVITRAC B when installing braking resistors in the control cabinet UL and cUL approval Type BW braking resistors are UL and cUL approved in conjunction with MOVITRAC B...

Page 215: ...ach to a mounting rail using a BS touch guard 230 V 400 500 V Braking resistor type BW027 003 BW027 005 Part number 826 949 1 826 950 5 100 cdf 50 cdf 25 cdf 12 cdf 6 cdf 230 W 310 W 410 W 550 W 980 W...

Page 216: ...these can be triggered even in case of short term excess currents that are still within the tolerance range For BW T BW P series braking resistors you can connect the integrated tempera ture sensor or...

Page 217: ...esign Wire resistor Grid resistor For MOVITRAC B 0015 0037 2 parallel with 0110 0055 0075 Type BW039 003 BW039 006 BW039 012 BW039 026 BW915 BW106 BW206 Part number 821 687 8 821 688 6 821 689 4 Type...

Page 218: ...minals 10 mm2 AWG8 Tightening torque 0 5 Nm 4 lb in 1 6 Nm 14 lb in Design Wire resistor For MOVITRAC B 0015 0040 0055 0075 Type BW039 012 BW039 026 BW039 050 BW018 015 BW018 035 BW018 075 Part number...

Page 219: ...5 cdf 12 cdf 6 cdf 16 0 kW 27 2 kW 48 0 kW1 62 7 kW1 62 7 kW1 2 5 kW 4 2 kW 7 5 kW 11 2 kW 19 0 kW 5 0 kW 8 5 kW 15 0 kW 22 5 kW 38 0 kW 10 kW 17 kW 30 kW 45 kW 76 0 kW1 13 5 kW 23 kW 40 kW 61 kW 102...

Page 220: ...549 21 6 120 4 72 185 7 28 426 16 8 150 5 91 6 5 0 26 M12 M25 4 9 11 BW147 3 465 18 3 120 4 72 185 7 28 426 16 8 150 5 91 6 5 0 26 PG13 5 4 3 9 5 BW147 T 4 549 21 6 120 4 72 185 7 28 426 16 8 150 5 9...

Page 221: ...2 795 31 3 270 10 6 490 19 3 770 30 3 380 15 10 5 0 41 32 71 BW206 T 2 995 39 2 270 10 6 490 19 3 970 38 2 380 15 10 5 0 41 40 88 BW type Mounting position Main dimensions mm in Fastening parts mm in...

Page 222: ...ailable from SEW EURODRIVE part number 822 194 4 for mounting the touch guard on a mounting rail 1455849867 1 Grommet 2 Support rail mounting Type Main dimensions mm in Mounting dimensions mm in Weigh...

Page 223: ...0L FKB11 12 13B for submounting brak ing resistors FKB B is used for submounting braking resistors under the inverter Type Part number Size 230 V 400 V FKB10B 1821 621 8 0XS 0S 0L BW3 BW1 791021195 12...

Page 224: ...ing resistors chokes and filters Technical data Dimension drawing 9007199340913035 MOVITRAC B size All dimensions in mm in a b d 0XS 55 2 2 196 7 72 220 8 66 0S 80 3 1 196 7 72 220 8 66 0L 80 3 1 284...

Page 225: ...03 0008 0011 0022 Line choke type ND 020 013 ND045 013 ND085 013 ND150 013 Part number 826 012 5 826 013 3 826 014 1 825 548 2 Nominal voltage VN 3 AC 200 500 V 10 Ambient temperature C 25 C to 45 C D...

Page 226: ...fuse must correspond to the nominal current of the line choke The symmetric connection of the MOVITRAC B to line choke 3 phase inverters Using line chokes is required when operating more than 5 invert...

Page 227: ...kes and filters Technical data Dimension drawing for line choke ND150 1455933707 B a c c b C A Line choke type Main dimensions mm in Mounting dimensions mm in Hole dimension mm in Mass A B C a b c kg...

Page 228: ...10 mm2 AWG8 M5 M6 Tightening torque 0 6 0 8 Nm 5 7 lb in 1 8 Nm 16 lb in Suitable for MOVITRAC B 3 400 500 V 100 IN 0003 0040 0055 0075 0110 0150 0220 125 IN 0003 0030 0040 0055 0075 0110 0150 3 230 V...

Page 229: ...in Hole dimension mm in PE con nection Mass A B C a b c kg lb NF009 503 55 2 2 195 7 68 80 3 1 20 0 78 180 7 09 5 5 0 22 M5 0 8 2 NF014 503 225 8 86 210 8 27 0 9 2 NF018 503 50 1 97 255 10 240 9 45 1...

Page 230: ...Use only folding ferrites with single phase units The delivery scope contains 3 folding ferrites Install them according to the installation instructions Technical data Dimension drawing All dimension...

Page 231: ...Power loss at nominal current 11 W 20 W Ambient temperature 10 C to 60 C Derating 3 IN at 40 C to 60 C Degree of protection IP20 Mains and motor connection 4 mm2 AWG12 Screw terminals 4 mm2 AWG 10 Inv...

Page 232: ...for braking resistors chokes and filters Technical data Dimensiondrawing HD012 The following figure shows the mechanical dimensions in mm in 1 Length 100 mm 3 94 in 247576459 80 3 1 45 1 8 5 0 2 5 0...

Page 233: ...100 HD101 The following figure shows the mechanical dimensions in mm in 9007199616643467 With front module FSE24B 4 mm 0 16 in Output choke type MOVITRAC B Main dimensions in mm in b d e HD100 Size 0S...

Page 234: ...t at UN I 0 mA Power loss at IN PV 25 W 35 W 55 65 W 90 W 115 W Interference emission via unshielded motor cable According to limit value class C1 C2 in accordance with EN 61800 33 Ambient temperature...

Page 235: ...5 at AC 400 V 4 5 at AC 500 V at fAmax 50 Hz 60 Hz Nominal through current IN 400 V at Vline 3 AC 400 V Nominal through current IN 500 V at Vline 3 AC 500 V AC 16 A AC 13 A AC 23 A AC 19 A AC 33 A AC...

Page 236: ...008 015 022 030 503 80 3 1 286 11 3 176 6 93 265 10 4 7 0 3 100 3 94 100 3 94 HF040 055 075 503 135 5 31 296 11 7 216 8 5 70 2 8 283 11 1 1 There is no need for clearance at the sides You can line up...

Page 237: ...365 390 14 4 15 4 268 10 6 60 2 4 210 8 27 334 13 1 6 5 0 26 30 1 2 each 150 5 91 150 5 91 HF033 403 HF047 403 190 7 48 300 11 8 385 400 15 2 15 7 284 11 2 80 3 1 2705456011 The ring cable lug must b...

Page 238: ...0 5 829 591 3 Nominal voltage 3 AC 230 500 V Voltage drop in the filter at nomi nal current 1 Nominal current AC 12 A Power loss at nominal current 20 W Ambient temperature 10 C to 60 C Derating 3 IN...

Page 239: ...9 8 Technical data for braking resistors chokes and filters Technical data EMC module MOVITRAC B Main dimensions in mm in b d e FKE12B Size 0S 226 8 90 248 9 76 196 7 72 FKE13B Size 0L 314 5 12 38 336...

Page 240: ...HFWLYH RZ 9ROWDJH LUHFWLYH 0 LUHFWLYH SSOLHG KDUPRQL HG VWDQGDUGV 1 1 1 7KH SURGXFWV DUH LQWHQGHG IRU LQVWDOODWLRQ LQ PDFKLQHV 6WDUWXS LV SURKLELWHG XQWLO LW KDV EHHQ HVWDEOLVKHG WKDW WKH PDFKLQHU LQW...

Page 241: ...wickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 sc ost sew eurodrive de South SEW EURODRIVE GmbH Co KG Domagkstra e 5 D 85551 Kirchheim near M nchen Tel 49 89 909552 10 Fax 49 89 909552 50 sc sued sew e...

Page 242: ...l Park New South Wales 2164 Tel 61 2 9725 9900 Fax 61 2 9725 9905 enquires sew eurodrive com au Austria Assembly Sales Service Wien SEW EURODRIVE Ges m b H Richard Strauss Strasse 24 A 1230 Wien Tel 4...

Page 243: ...L6T 3W1 Tel 1 905 791 1553 Fax 1 905 791 2999 http www sew eurodrive ca l watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tilbury Industrial Park 7188 Honeyman Street Delta BC V4G 1G...

Page 244: ...nzana B Santaf de Bogot Tel 57 1 54750 50 Fax 57 1 54750 44 http www sew eurodrive com co sew sew eurodrive com co Croatia Sales Service Zagreb KOMPEKS d o o Zeleni dol 10 HR 10 000 Zagreb Tel 385 1 4...

Page 245: ...hire WF6 1GX Tel 44 1924 893 855 Fax 44 1924 893 702 http www sew eurodrive co uk info sew eurodrive co uk Drive Service Hotline 24 Hour Service Tel 01924 896911 Greece Sales Athens Christ Boznos Son...

Page 246: ...ernini 14 I 20020 Solaro Milano Tel 39 02 96 9801 Fax 39 02 96 980 999 http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Soci t Industrielle Commerciale pour l Afrique 16...

Page 247: ...adagascar Sales Antananarivo Ocean Trade BP21bis Andraharo Antananarivo 101 Madagascar Tel 261 20 2330303 Fax 261 20 2330330 oceantrabp moov mg Malaysia Assembly Sales Service Johor SEW EURODRIVE SDN...

Page 248: ...ba Scheme Adeniyi Jones St End Off ACME Road Ogba Ikeja Lagos Nigeria Tel 234 0 1 217 4332 team sew eisnl com http www eisnl com Norway Assembly Sales Service Moss SEW EURODRIVE A S Solgaard skog 71 N...

Page 249: ...221 338 494 771 senemeca sentoo sn http www senemeca com Serbia Sales Beograd DIPAR d o o Ustanicka 128a PC Ko um IV sprat SRB 11000 Beograd Tel 381 11 347 3244 381 11 288 0393 Fax 381 11 347 1337 of...

Page 250: ...IVE PTY LTD 7 Christie Crescent Vintonia P O Box 1942 Nelspruit 1200 Tel 27 13 752 8007 Fax 27 13 752 8008 robermeyer sew co za South Korea Assembly Sales Service Ansan SEW EURODRIVE KOREA CO LTD B 60...

Page 251: ...sew eurodrive com tr sew sew eurodrive com tr Ukraine Assembly Sales Service Dnipropetrovsk 23 B 409 49008 380 56 370 3211 380 56 372 2078 http www sew eurodrive ua sew sew eurodrive ua United Arab Em...

Page 252: ...Binh Duong Avenue Thu Dau Mot Town Binh Duong Province HCM office 91 Tran Minh Quyen Street District 10 Ho Chi Minh City Tel 84 8 8301026 Fax 84 8 8392223 namtrungco hcm vnn vn truongtantam namtrung...

Page 253: ...184 Communication interface FSC12B 185 Connection 49 Connector X31 digital inputs and outputs 199 Contactor 32 Control card type DHP11B LEDs 199 Control commands 96 Controller inhibit 96 Enable 97 Rap...

Page 254: ...xternal setpoint selection 117 External voltage supply DC 24 V 168 F Fault 101 F01 overcurrent 137 F03 Ground fault 137 F04 Brake chopper 138 F06 Line phase failure 138 F07 DC link overvoltage 138 F08...

Page 255: ...4B EtherCAT module 187 Functional safety 169 G GOST R 144 Grid resistor braking resistor 216 Group drive 64 H HD output choke 39 HF output filter 38 234 I Immediate switch off 136 Input contactor 37 I...

Page 256: ...109 Structure of the MOVILINK parameter channel 106 Parameterization return codes Additional code 110 Error class 109 Error code 109 Parametrization return codes 109 PC startup 73 PE input connection...

Page 257: ...tion 116 Parameterization of the inverter 105 Process data 85 Process data configuration 87 Process data description 88 Shield plate Control electronics 24 Power section 25 Signal Inverter ready 100 P...

Page 258: ...MOVIDRIVE MDR60A0370 207 MOVIDRIVE MDR60A0750 208 MOVIDRIVE MDR60A1320 208 Overview 147 156 164 Terminal response times 168 Terminal X17 169 TF temperature sensor 53 168 TF thermistor 53 TH bimetallic...

Page 259: ......

Page 260: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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