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SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Str. 42
76646 BRUCHSAL
GERMANY
Tel. +49 7251 75-0
Fax +49 7251 75-1970
[email protected]

www.sew-eurodrive.com

Summary of Contents for ECDriveS

Page 1: ...25938274_0119 Drive Technology Drive Automation System Integration Services Manual ECDriveS PROFINET IO Interface ECC DFC Edition 01 2019 25938274 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...3 2 Installation of bus cable 10 3 2 1 Shielding and routing bus cables 10 3 2 2 Ethernet cable with suitable RJ45 connector 11 3 3 Operating displays for startup and operation on the PROFINET IO 12...

Page 4: ...TIA sample project 27 5 4 1 Integrating source files 27 5 4 2 Implementing the sample project 28 6 Appendix 30 6 1 Description of the access points 30 6 1 1 Input data full PLC mode 30 6 1 2 Output da...

Page 5: ...documentation or if you require further information contact SEW EURODRIVE 1 2 Rights to claim under limited warranty Read the information in this documentation This is essential for fault free operati...

Page 6: ...k on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning and safety signs on the p...

Page 7: ...t be carried out by persons who are trained appropriately The purpose of the instruction is that the persons are capable of performing the required tasks and work steps in a safe and correct manner 2...

Page 8: ...tric components must not be mechanically damaged or destroyed Observe the notes in chapter Mechanical installation in the documentation 2 7 1 Restrictions of use The following applications are prohibi...

Page 9: ...before applying the supply voltage Depending on the degree of protection products may have live uninsulated and sometimes moving or rotating parts as well as hot surfaces during operation In the even...

Page 10: ...ot permitted Data transmission takes place using the full duplex process with 100 MBit Detailed in formation on cabling can be found in the PROFINET Installation Guideline pub lication that was issued...

Page 11: ...along existing grounding surfaces 3 2 2 Ethernet cable with suitable RJ45 connector INFORMATION To make it possible to mount the supplied covers of the fieldbus controller the over molding of the Ethe...

Page 12: ...LED indicator The 4 LEDs 1 4 5 6 flash red at the same time when Flash LED is clicked in the engineering tool The LEDs Activity and Link are visible only in the top view of the RJ45 sockets 2 3 7 8 7...

Page 13: ...be repres ented using binary code Exemplary IP address 192 168 10 4 Byte Decimal Binary 1 192 11000000 2 168 10101000 3 10 00001010 4 4 00000100 The IP address comprises a network address and a node...

Page 14: ...he node addresses have the value 0 IP address 192 168 10 129 Subnet mask 255 255 255 128 Bytes 1 4 Bytes 1 4 Network address 11000000 11111111 10101000 11111111 00001010 11111111 Node address 10000001...

Page 15: ...hat wants to address another node uses a logical AND operation of the IP address and subnet mask to determine whether the node is in the same network If this is not the case the network node addresses...

Page 16: ...ve The PROFINET configuration is divided into 3 steps 4 1 Step 1 Installing the GSD file A device description file GSD is provided for the configuration of the ECC DFC field bus controller You can dow...

Page 17: ...nfiguration and auto configuration with the help of the ECShell engineer ing software PROFINET device names and IP addresses are defined permanently beforehand and are not freely configurable See the...

Page 18: ...or an I O length of 16 bytes 16 ECC DFC 24 00 in reduced ZPA mode This access point is optimized for an I O length of 30 bytes 30 full PLC configuration ECC DFC 24 00 in 4PDW PLC mode This access poin...

Page 19: ...ned by auto configuration You must configure these parameters accordingly in the higher level PROFINET master The auto configuration assigns the node address 192 168 10 20 to the furthest up stream EC...

Page 20: ...al ECDriveS 20 5 1 3 Configuration of a node in the TIA Portal 1 Using drag and drop drag the desired DAP 3 from the hardware catalog 2 to the PROFINET IO system 1 2 1 3 25141830411 1 PROFINET IO syst...

Page 21: ...Portal 2 Select the Assign device name 2 menu command from the context menu The PROFINET device name the IP address and the subnet mask are as signed to the fieldbus controller 5 1 5 Assigning the Upd...

Page 22: ...e higher level PLC To configure a node in full PLC configuration mode in the TIA Portal engineering tool proceed as follows 1 Using drag and drop drag the desired DAP 3 from the hardware catalog 2 to...

Page 23: ...erface subslot and one subslot for each Ethernet port The Ethernet ports made visible in this way can be connected to the configuration tool The result is an image of the desired Ethernet routing for...

Page 24: ...red without fail Creating a system topology You can configure the system topology in various different ways The offline configura tion is described below 1 To create the system topology open the Topol...

Page 25: ...ODRIVE provides you with user defined types for every access point on its website www sew eurodrive com The provided UDTs give you simple access to the access points and so to the process data of the...

Page 26: ...project 1 Right click on an imported source file The context menu opens 2 To generate the UDTs select the Generate blocks from source menu command in the context menu The UDTs 1 are listed in the PLC...

Page 27: ...messages Actual position Actual speed To use as large a functional scope as possible with the higher level SIMATIC select the PLC mode DAP from the full PLC configuration configuration type As double...

Page 28: ...the process input data with the instruction DRPD_DAT consist ently and copy them to the PI receive directory 1 2 25673743115 1 Instruction DPRD_DAT 2 Source code A number of sections of the source cod...

Page 29: ...abled with the command RightMDRControl Run_MDR You can select the direction of rotation with the command RightMDRCon trol MDR_Direction PO RightMDRControl Run_MDR true PO RightMDRControl MDR_Direction...

Page 30: ...rt Pin4 Bool 3 5 1 13 Res Bool 3 6 1 14 RightPin4 Status of the right sensor port Pin4 Bool 3 7 1 15 Res 2 Struct Bool SensorDetect 4 0 4 7 2 0 2 7 Res Bool 5 0 2 8 RightSensorDetect If this bit is TR...

Page 31: ...ensor on the right motor roller 19 0 19 7 10 Byte RightCalcTemp RightM DRStatus 20 0 20 7 10 0 10 15 Calculated temperature of the right motor roller Byte ModuleTemp_1 RightM DRStatus 21 0 21 7 Temper...

Page 32: ...24 00 Highbyte Values As the lowbyte values in the reverse direction of flow 15 Word DownstreamModuleStatus 30 0 30 7 15 0 15 15 ZPA status of the downstream fieldbus controller ECC DFC 24 00 Lowbyte...

Page 33: ...Bit15 True Setpoint speed minimum possible speed False Setpoint speed rotational speed OK 51 0 51 7 26 Word LeftMDRRealSpeed 52 0 52 7 26 0 26 15 Measured speed rotational speed of the right drive wi...

Page 34: ...3 10 3 12 Res Bool 7 5 3 13 SetLeftPIN2asDO Changeover of the left sensor port PIN2 as a digital output True PIN2 digital output DO False PIN2 digital input DI Bool 7 6 3 14 SetRightPIN2asDO Changeov...

Page 35: ...ECR mm with ECG a ECG inc 1 29 0 29 7 15 Int RightMDRDeccel 30 0 30 7 15 0 15 15 Deceleration of the right drive with ECR a ECR mm with ECG a ECG inc 1 31 0 31 7 16 Word ClearMDRError 32 0 32 7 16 0...

Page 36: ...0 49 7 25 DInt ServoControlDistanceLeft 50 0 50 7 25 0 25 15 Target position value for right motor absolute incre mental value 32 bit 51 0 51 7 52 0 52 7 26 0 26 15 26 53 0 53 7 27 Word ServoControlCo...

Page 37: ...8 MDRStatus Bit1 Description of the 2 bit coded statuses Bool 7 1 3 9 MDRStatus Bit2 Description of the 2 bit coded statuses Bool 7 2 3 10 MDRinDOmode Motor port is connected to the digital I O mode 7...

Page 38: ...1 0 0 8 Res Bool 1 1 0 9 DrivePIN4 Set reset digital output PIN4 True Set digital output False Reset digital output Bool 1 2 0 10 DrivePIN3 Set reset digital output PIN3 True Set digital output False...

Page 39: ...otation 6 1 6 7 3 1 3 7 Res Bool 7 0 3 8 Run_MDR Enabling of motor left True Release False Stop 7 1 7 7 3 9 3 15 Res 4 Struct Bool RightMDRControl 8 0 4 0 MDR_Direction Changeover of direction of rota...

Page 40: ...3 7 Status of the downstream zone of the fieldbus controller in ZPA mode Value 0x01 Empty There is no material to be con veyed in the zone and no material is arriving from the upstream zone sensor fr...

Page 41: ...15 LowVoltage Undervoltage error supply voltage 18 V 7 Struct Bool 14 0 7 0 RightMDR_Overheat Overtemperature error in the right motor roller Bool 14 1 7 1 RightMDR_MaxTorque Motor at current limit Bo...

Page 42: ...not part of the ECDriveS conveyor line with inverted direction of flow current direction of flow configured direction of flow 33 0 33 7 17 34 0 34 7 17 0 17 15 35 0 35 7 18 Struct AllSensors 36 0 36 6...

Page 43: ...r example material being conveyed is removed from a removal buffer during ongoing operation 8 2 8 7 4 2 4 7 Res Bool 9 0 4 8 Accumulate Jam material being conveyed in this zone 9 1 9 7 4 9 4 15 Res 5...

Page 44: ...ntrolState 22 0 22 7 11 0 11 15 Downstream Lane Full Control of the downstream zone when the material being conveyed is taken over by a system section that is not controlled with ECDriveS Value 0x05 J...

Page 45: ...ollers whose settings are set in LowByte HighByte Example Activate accumulation for all fieldbus controllers 0x0001 Activate accumulation for 3 fieldbus controllers 0x0301 23 Word GlobalDirectionContr...

Page 46: ...rriving from the upstream zone sensor free motor enabled Value 0x04 Full and Running There is material to be conveyed in the zone and it is being conveyed in the dir ection of the downstream zone sens...

Page 47: ...rload detected Bool 14 5 7 5 RightMDR_Stalled Motor blockade detected Bool 14 6 7 6 RightMDR_BadHall Hall sensor fault Bool 14 7 7 7 RightMDR_NotUsed Interruptflag Used to avoid a jam error if for exa...

Page 48: ...moval buffer during ongoing operation 2 2 2 7 1 2 1 7 Res 3 0 1 8 Accumulate Jam material being conveyed in this zone 3 1 3 7 1 9 1 15 Res 2 Int LeftMDRSpeed 4 0 4 7 2 0 2 15 Speed rotational speed of...

Page 49: ...am 24 0 24 7 12 0 12 15 Manual clearing of the jam error via PLC Edge 0 1 Clearing of the jam error 25 0 25 7 13 Word GlobalDirectionControlUp stream 26 0 26 7 13 0 13 15 Control of the change in the...

Page 50: ...LowVoltage Undervoltage fault 1 Struct Bool RightSideStatus 2 0 1 0 Overheat Overtemperature fault The temperature of the right motor roller exceeded 105 C Bool 2 1 1 1 MaxTorque Motor at current limi...

Page 51: ...f the left sensor port PIN2 as a digital output True PIN2 digital output DO False PIN2 digital input DI Bool 0 7 0 7 RightPin2Drive Set reset right sensor port digital out put PIN2 True Set digital ou...

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Page 56: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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