Sensidyne GILAIR-3 Operation Manual Download Page 7

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REF 360-0040-01 (F)

CERTIFICATIONS

CE marking &

number of notified

body responsible

for production

Explosion protection

II = Equipment Group
2 = Equipment Category
G = Hazardous Gases,
Vapors or Mists

EEx = Explosion Protected equipment in
compliance with CENELEC EN 50014 series
ia = Intrinsic safety protection method
IIC = Gas group
T4 = 135

C, maximum external surface temperature

EC-Type examination
certification number

GilAir intrinsically safe

air sampling pump

SIRA 03ATEX2136

EEx ia IIC T4

0518

II 2 G

UNITED STATES

EUROPEAN ECONOMIC COMMUNITY

Class I

= Flammable Gases,

Vapors, or Liquids
Division 1 = Ignitable concentrations can

exist all of the time

Group A

= Acetelyene

Group B

= Hydrogen

Group C

= Ethylene

Group D

= Propane

Class II

= Combustible dusts

Group E

= Metal Dust

Group F

= Carbonaceous Dust

Group G

= Grain Dust

Class III

= Ignitable fibers & flyings

Temp Code = T3C (

≤

160

Manufactured by Sensidyne • Clearwater, FL USA

Listed 17G9 GilAir-3 Sampler

Intrinsically safe for use in

hazardous locations: CI I Grps
A,B,C,D, Cl II Grps E,F,G & CI

III. Temp Code T3C, when used
with battery pack 800464 (NiCd)

or 783-0008-03 (NiMH)

Manufactured by Sensidyne • Clearwater, FL USA

Listed 17G9 GilAir-5 Sampler

Intrinsically safe for use in

hazardous locations: CI I Grps
A,B,C,D, Cl II Grps E,F,G & CI

III. Temp Code T3C, when used
with battery pack 800869 (NiCd)

or 783-0009-02 (NiMH)

Summary of Contents for GILAIR-3

Page 1: ...dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A 4 3 2 1 WARNING 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsi...

Page 2: ......

Page 3: ...Y DISCLAIMED PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Sensidyne GilAir Air Sampling System The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be ...

Page 4: ...13 2 2 Taking A Sample 15 SECTION THREE DISPLAY FEATURES 3 1 Stopping The Sampling Run Clock Model 16 3 2 Display Self Test Clock Model 16 3 3 Retrieving LAST Run Data Clock Model 17 3 4 Pausing A Sampling Run Clock Model 18 3 5 Stopping The Sampling Run Program Model 19 3 6 Display Self Test Program Model 19 3 7 Retrieving LAST Run Data Program Model 20 3 8 Pausing A Sampling Run Program Model 21...

Page 5: ...1 1 Air Sampling Pump Front View GilAir 3 shown 10 2 1 Field Calibration Flow Verification Equipment Set Up 11 2 2 Field Calibration Flow Verification 13 2 3 Sampling 14 3 1 Programming Flow Chart Program Model 23 D 1 Installing The Constant Low Flow Module 29 D 2 Constant Low Flow Module Calibration Set Up 31 D 3 Constant Low Flow Module Bag Sampling Installation 32 E 1 Installing The Multi Flow ...

Page 6: ... charge or replace batteries in an explosive atmosphere This product uses rechargeable Nickel Cadmium or Nickel Metal Hydride batteries ALWAYS fully charge before use Use only battery pack and chargers specified in Operation Manual DO NOT insert any foreign objects into contact slot Shorting contacts will blow protective fuse DO NOT use BMS 200 charger to charge ATEX battery version pumps Some mod...

Page 7: ...s or Liquids Division 1 Ignitable concentrations can exist all of the time Group A Acetelyene Group B Hydrogen Group C Ethylene Group D Propane Class II Combustible dusts Group E Metal Dust Group F Carbonaceous Dust Group G Grain Dust Class III Ignitable fibers flyings Temp Code T3C 160 C Manufactured by Sensidyne Clearwater FL USA Listed 17G9 GilAir 3 Sampler Intrinsically safe for use in hazardo...

Page 8: ...intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals WARNING 4 3 1 2 Gil ir5 A A WARNING 5 4 3 1 2 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler ...

Page 9: ...within 5 of the set point Occurs if pump is operated outside its specified performance ranges or if battery pack has insufficient charge After about 30 seconds of continuous operation under fault conditions the pump will stop For Clock and Program models shutdown under fault conditions preserves the run time in the display Clock and Program Models Only 7 Liquid Crystal display LCD Note All times a...

Page 10: ...cons displayed Clock Program models Old Flashes alternately with the run time R 7 3 and 0 7 5 icons displayed Re fers to run data prior to the LAST sam pling run Program model only SHUT OFF alternately Reminder message to turn the pump off It indicates that 5 minutes have elapsed since 1 a fault condition has terminated the sampling run or 2 a programmed sampling run has reached completion CAL Fla...

Page 11: ...ard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A GilAir Basic Gilian 4 3 2 1 Flow Adj On Off 6 3 4 5 8 9 7 8 MODE HOLD GilAir C Clock Timer Gilian 7 2 1 7 6 7 5 7 1 7 2 7 4 7 3 PROG GilAir P Program Timer Gilian MODE HOLD ...

Page 12: ... the tubing from the collection media to a Gilibrator 2 5 Setup and turn on the Gilibrator 2 Figure 2 1 Field Calibration Flow Verification Equipment Set Up 2 5 1 4 3 WARNING 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Person...

Page 13: ... twice CAL should appear on the display CAL allows you to run the pump without actually collecting run data 3A Clock model 3B Pro gram model 4 Use a small Phillips screwdriver to loosen the front anti tamper plate screw 5 Rotate the front cover plate 180 6 Move On Off switch to the On position 7 Make sure the Gilibrator 2 is on and working 8 Set the pump flow rate by turning the flow adjust screw ...

Page 14: ...tatic hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A 4 3 2 1 Flow Adj On Off MODE HOLD GilAir C Clock Timer Gilian Battery Fault Flow Adj On Off PROG GilAir P Program Timer Gilian MODE HOLD FLOW AVERAGE SAMPLE ccm ccm Gilibrator2 2 Charge ...

Page 15: ...e minutes are displayed for 5 more minutes along with R and the percentage of time the last sampling run varied more than 5 from the set flow rate If you wish to return to a blank display immediately perform a Display Self Test Clock Model Section 3 2 Program Model Section 3 6 2 1 3 Battery Fault Battery Fault Flow Adj On Off Flow Adj On Off WARNING 5 4 3 1 2 Battery Fault Flow Possible static haz...

Page 16: ...elf test see Section 3 2 3 2 Display Self Test Clock Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 then back d...

Page 17: ...in pump is off 2 Using a pointed instrument push MODE HOLD Button one time 3 LAST is displayed NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data If you turn on the pump the LAST run data will be erased and replaced by new run data 4 The run time is displayed R and the percentage of time the last sampling run varied more than 5 from set flo...

Page 18: ... run time R and the percentage of time the last sampling run var ied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The flashing hand icon is removed pump resumes sampling and the run time clock begins again 1 2 3 4 5 6 Battery Fault Flow Adj On Off GilAir C Clock Timer Gilian MODE HOLD 36 0 R GilAir C Clock Timer Gilian MODE HOLD 36 0 R...

Page 19: ...play self test see Section 3 6 3 6 Display Self Test Program Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 the...

Page 20: ...be lost at that time as the lastrundataisclearedforthenewsamplingrundata However youmayretrievethe Old rundatalaterbypressingtheMODE HOLD button with the On Off switch in the Off position until the Old data are displayed 4 Display then shows the program number as Px where x can be the letter C or 1 through 6 5 The run time is then displayed R and the percentage of time the last sampling run varied...

Page 21: ...h the run time R and the percentage of time the last sam pling run varied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The display shows that the pump has resumed sampling 1 2 3 4 5 6 Battery Fault Flow Adj On Off PROG GilAir P Program Timer Gilian MODE HOLD 55 0 R PROG GilAir P Program Timer Gilian MODE HOLD 54 0 R PROG GilAir P Progr...

Page 22: ... The Run Time is the number of minutes the pump will sample before stopping and going into Run Delay mode 5 Press the PROG button again to view the current Run Delay Time represented by D R icons in the display window 5A The clock icon is flashing Press the or buttons 5B to either increase or decrease the Run Delay Time 5C The Delayed Run Time is the number of minutes between successive Run Time i...

Page 23: ...ODE HOLD P4 LAST 0 125 R D C 3 15 D 18 D 125 R 0 240 R 0 D 0 12 R D D C 2 3B 4B 5B 6B D 0 60 R D 2A 2B 1A 1B 1C 6C 6A 3A 3C 4A 4C 5C 5A 7A Note The above sample delays the start by 18 minutes runs four hours shuts off one hour and runs four more hours 6 7 P4 Figure 3 1 Programming Flow Chart Program Model ...

Page 24: ...e than two days without use it will require addi tional charging to restore it to full capacity This pro cess can be repeated two or three times without caus ing signs of memory effect in a Nickel Cadmium Bat tery Chargers NOTE See Battery Charger compatibility matrix in Appendix A Parts List Single Station Charger A dual rate charger that can be switched from con stant rate charge to trickle char...

Page 25: ...etains its original color as a reference 1 Unscrew and remove the four filter housing screws 1 2 Remove the filter housing 2 3 Remove the large filter o ring 4 4 Remove the filter 3 Make certain the small center o ring 5 is properly seated inside the pump 5 Place the new filter inside the filter housing 2 followed by the filter o ring 4 6 Install the filter housing 2 in the pump and secure with th...

Page 26: ...TEX NiMH 298 0006 01 GilAir 3 GilAir 5 Single Unit 120 VAC Charger 401097 1 GilAir 3 Single Unit 230 VAC Charger euro plug 401225 1 GilAir 5 Single Unit 230 VAC Charger euro plug 201050 Filter package of 10 360 0040 01 Gilair 3 GilAir 5 Operation Manual See section Four regarding use of BMS chargers with NiMH batteries Do Not use BMS 200 850086 1 chargers with ATEX NiCd Packs Ref No 783 0001 01 an...

Page 27: ...hargeable Nickel Cadmium or Nickel Metal Hydride Battery Charge Time 14 18 hours Expected Battery Life 300 500 charge discharge cycles Estimated Battery Life 2 5 years 20 hours weekly use 1 5 2 5 years 20 39 hours weekly use 1 1 5 years 40 60 hours weekly use Inactivity for extended periods may shorten nickel cadmium battery life Battery life estimates are based on proper battery maintenance Opera...

Page 28: ... f O n O n e h W m e l b o r p e r a w t f o S n e h t d n a n o i t i s o p f f O o t h c t i w s f f O n O e v o M n o i t i s o p n O o t k c a b d e l l a t s n i s i k c a p y r e t t a b n e h w y a l p s i D l a u s u n U d e l l a t s n i y l r e p o r p t o n k c a p y r e t t a B y l r e p o r p t i l l a t s n i e r d n a k c a p y r e t t a b t c e n n o c s i D ...

Page 29: ...ule in a clean environment with the pump turned off See Figure D 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly seated 2 Place the Low Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Low Flow Module with the mounting screws 3 Do not overtighten APPENDIX D CONSTANT LOW FLOW MODULE...

Page 30: ...sampling media A is properly installed as shown 1 Use a flat screwdriver to move the notch in the module valve 1 to the Off position 2 Turn on the pump 2 3 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 4 Use a flat screwdriver to move the notch in the module valve 5 to the On position 5 Using a fine screwdriver 6 adjust the flow rate at the module NOTE The built in rotam...

Page 31: ...n USA WARNING 5 4 3 1 2 Battery Fault Flow Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals Personal Air Sampler Gil ir3 A A 4 3 2 1 Flow Adj On Off 3 2 1 5 4 6 A 2 1 THH L 240 UNIVERSAL TUBE HOLDER SYSTEM Patent Pending Made in USA ...

Page 32: ...Luer taper for bag sampling The unique feature of this system is that it will automatically shut the flow off when the bag has been filled The maximum pressure within the bag is ap proximately 8 of water See Figure D 3 1 Insert the Luer taper 1 2 Attach the tubing 2 to the taper 3 Connect the tubing to the sampling bag 3 4 Before sampling set the flow with a fine screwdriver 4 using a Gilibrator ...

Page 33: ...The Multi Flow Module NOTE Install the Multi Flow Module in a clean environment with the pump turned off See Figure E 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly seated 2 Place the Multi Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Multi Flow Module with the mounting screws...

Page 34: ...properly installed as shown 1 Use a flat screwdriver to move the notch in the module valve 1 to the Off position 2 Turn on the pump 2 3 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 4 Use a flat screwdriver to move the notch in the module valve 5 to the On position 5 Using a fine screwdriver 6 adjust the flow rate on the variable manifold for each manifold used NOTE The ...

Page 35: ...35 REF 360 0040 01 F APPENDIX E MULTI FLOW MODULE Figure E 2 Multi Flow Module Calibration Set Up ...

Page 36: ...ing See Figure E 3 1 Insert the Luer taper 1 2 Attach the tubing 2 to the taper 3 Attach the adapter 3 to the variable manifold 4 4 Connect the tubing 2 to the adapter 3 5 Connect a short piece of tubing 5 to the variable manifold 4 6 Connect the tubing 5 to the sampling bag 6 7 Remove the variable manifold cap 7 8 Before sampling set the flow with a fine screwdriver 8 on the variable manifold 4 u...

Page 37: ... 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www sensidyne com European Service Goffin Meyvis Analytical and Medical Systems B V Deliveries Ecustraat II 4879 NP Etten Leur the Netherlands Mail P O Box 251 4870 AG Letten Leur the Netherlands 31 0 76 5086000 31 0 76 5086086 fax e mail info goffinmeyvis com web www goffinmeyvis com ...

Page 38: ...38 REF 360 0040 01 F Notes ...

Page 39: ......

Page 40: ...550 fax www sensidyne com info sensidyne com Authorized EU Representative Schauenburg Electronic Technologies GmbH Weseler Str 35 45478 Mulheim Ruhr Germany Tel 49 0 208 9 99 10 Fax 49 0 208 5 41 10 www schauenburg com international schauenburg com ISO 9001 2000 Registered 061 AMTAC MEDIQA K U A S QUALITY MANAGEMENT ...

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