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Measuring Natural Gas via a Differential Pressure Meter

Best Practices

The Scanner 3300 calculates gas flow through outputs from a MVT connected to a differential pressure meter. For best 

measurement accuracy, ensure that the meter run complies with the following AGA 3 and ISO 5167 guidelines, as appli-

cable: 

• 

Do not place unit near vents or bleed holes that discharge corrosive vapors or gases.

• 

Consider the orientation of the meter run when determining the best position for mounting the MVT.

 

If the MVT is mounted to a horizontal pipeline, make sure process connections are at the top of the line, and 

mount the MVT above the pressure connections at the pipe.

 

If the MVT is mounted to a vertical pipeline, install the sensor above the differential pressure source 

connections, or install a condensate (drip) pot to prevent the accumulation of liquid in interconnecting tubes. 

Slope all tubing upward at least 1 in./LF to avoid liquid entrapment.

• 

Mount the MVT as near level and as free from vibration as possible.

• 

Ensure the high port of the sensor (marked H) is connected to the upstream side of the meter run.

• 

Flow should remain subsonic throughout the measuring section and should be single phase.

• 

Pipe diameters (D) should be between 2 in. (50 mm) and 39 in. (1,000 mm) per ISO 5167; or greater than 2 in. (50 

mm) per AGA 3.

• 

Pipe Reynolds numbers must be above 5,000.

•  d

 (orifice diameter) must be greater than or equal to 0.45 in. (11.5 mm).

• 

β (diameter ratio) must be greater than or equal to 0.1 and less than or equal to 0.75.

• 

Gauge lines should be of uniform internal diameter and constructed of material compatible with the fluid being 

measured. For most applications, the bore should be no smaller than 1/4 in. (6 mm) and preferably, 3/8 in. (10 

mm) in diameter. The internal diameter should not exceed 1 in. (25 mm). If high-temperature fluids are likely to be 

encountered, make sure the measuring tube used is rated for the anticipated temperature range.

• 

Gauge line length should be minimized to help prevent pulsation-induced errors. 

• 

Gauge lines should slope downward to the meter at a minimum of 1 in. per foot.

• 

If gauge lines must slope in more than one direction, do not allow more than one bend and install a liquid or gas 

trap, as applicable. A liquid trap should be installed at the lowest point in a gas service installation.

• 

Gauge lines should be supported to prevent sag and vibration.

• 

Where pulsation is anticipated, full-port manifold valves with a nominal internal diameter consistent with the gauge 

lines are recommended.

If the MVT is mounted to a cone meter, consider the following best practices as well: 

• 

Position the cone meter so that there are 0 to 5 diameters of straight pipe upstream of the meter and 0 to 3 diameters 

of straight pipe downstream of the meter. 

• 

Install the meter so that the static pressure tap is upstream of the differential pressure tap. The high side of the 

integral MVT must also be situated upstream.

• 

Install shutoff valves directly on the pressure taps. Choose a shutoff valve that is rated for the ambient temperatures of 

the location and the operating pressure of the pipe in which it will be installed, and suitable for use with dangerous or 

corrosive fluids or gases, if applicable. The valves must not affect the transmission of the differential pressure signal.

32

Section 2 

Scanner 3300 EFM

Summary of Contents for 3300 EFM

Page 1: ...QRATE Scanner 3300 EFM Hardware Installation Operation Maintenance Manual Manual No 50343919 01 Rev 8...

Page 2: ...r incorrect function of the instrument or connected equipment Important Indicates actions or procedures which may affect instrument operation or may lead to an instru ment response which is not planne...

Page 3: ...pliance 26 IC Radio Frequency Compliance 27 Radio Frequency Compliance Labeling 27 Antenna Installation Options 28 Direct Mount Antenna 28 Remote Mount Antenna for Pole Outside Diameters up to 2 Inche...

Page 4: ...face 63 Kiosk Display Navigation 63 Power Button 63 Enable Disable User Configured Device Display Button 64 Configure Display Button 64 Web Interface Button 64 User Configured Device Display 65 IP Add...

Page 5: ...hive Logs A 2 Viewing and Sharing Downloaded Data A 2 Appendix B Firmware Configuration Scanner Logic and Modbus Register Map Uploads B 1 Firmware Uploads B 1 Configuration Uploads B 1 Register Map Up...

Page 6: ...This page intentionally left blank v Scanner 3300 EFM Table of Contents...

Page 7: ...upported calculations The Scanner 3300 kiosk touch display when the device is connected via Ethernet or Wi Fi allows the user to fully con figure the Scanner 3300 directly through the display This sim...

Page 8: ...Battery Support Processors Dual Core ARM Cortex M4 Dual Core ARM Cortex M4 Co Processor M4 Core Processor Speed 96 MHz 100 MHz Memory 2 18 Mbyte RAM 97 5 Mbyte Non Volatile 8 18 Mbyte RAM 129 5 Mbyte...

Page 9: ...e ratings and symbols Figure 1 2 Device serial tag Hardware Options The following hardware options are available for customizing the Scanner 3300 to your specific needs panel mounting kit and wireless...

Page 10: ...Kit It is recommended that the Scanner 3300 is panel mounted Figure 1 3 For installation instructions see Panel Mounting the Scanner 3300 page 24 Figure 1 3 Scanner 3300 panel mounted 4 Section 1 Sca...

Page 11: ...is in a vertical position well above ground level and positioned away from large structures that could interfere with signal transmission and reception Sensia s direct mount antenna is rated for a ma...

Page 12: ...he cable length is adequate to connect to both the antenna and the coupler See Specifications page 8 for additional details The installation of the antenna coupler antennas and antenna cable must meet...

Page 13: ...h position is ignored The configuration lock feature must be enabled via the AD MINISTRATION GENERAL SECURITY page of the Scanner 3300 Web Interface For more information see the Scanner 3300 Web Inter...

Page 14: ...tions indicator Parameter status indicators Configurable background dark or light and scroll frequency Touch screen used for advancing the display simulating LCD and additional data connecting to the...

Page 15: ...ule available with or without external antenna See Table 1 2 Hardware Options page 13 Wired RS 485 Two dedicated ports 1 and 2 and one shared RS 485 RS 232 port 3 Software selectable 120 termination r...

Page 16: ...ure and static pressure inputs for rangeability RTD Inputs 2 channels 100 platinum RTD with 2 wire 3 wire or 4 wire interface Range 40 C to 427 C 40 F to 800 F excluding RTD uncertainty Accuracy 0 2 C...

Page 17: ...aximum output load resistance s supply volts 8 0 0 02 Maximum voltage 30 VDC D A resolution 16 bits Calibration zero and full scale via software Programmable output alarm value for use during loss of...

Page 18: ...the advanced display on the front of the device Configure calibrate and maintain flow runs inputs outputs and gas streams Poll real time data Download data View daily logs and up to 7 days of interva...

Page 19: ...e Standing Wave Range VSWR 2 0 typical at center 1 5 Connector SMA N female brass nickel plated connector cable required for connection to SMA Height 25 6 mm 1 01 in 800 mm 32 28 in Shape Elbow right...

Page 20: ...and register names for SCADA integration Firmware specific templates Auto generates protocol manual for printing or uploading to the web interface ScanFlash Uploads firmware BIN configuration SRF Sca...

Page 21: ...uring section and where the fluid can be considered as single phase In addition each of these devices can only be used within specified limits of pipe size roughness diameter ratio and Reynolds number...

Page 22: ...ve density gas gravity and content of carbon dioxide and nitrogen This method detailed in AGA 8 and ISO 12213 3 is based on the SGerg 88 equation The Gross Characterization method should only be used...

Page 23: ...ater and Steam This calculation should be used when the steam is assumed to be at the sat uration temperature at a given flowing pressure Only a pressure input is required Providing a steam quality me...

Page 24: ...timated liquid flow is accumulated Crude Oil Shrinkage Factor This correction factor allows users who are measuring crude oil to automatically correct their liquid volume measurements for the effects...

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Page 26: ...The user may use copper conductors for wiring Wiring Precautions Ensure all wiring between the hazardous location where the multi variable transmitter is installed and the non hazard ous location wher...

Page 27: ...ng configuration that will best accommodate process connections and field wiring connections If a side port MVT and manifold is required typically only for compensated liquid and steam applications an...

Page 28: ...nt kit MVT MVT adapter Pole mount kit 6 00 152 4 6 95 176 5 6 56 166 6 9 60 243 8 Figure 2 1 MVT with a standard bottom port multi variable transducer and manifold on a 2 in pole 22 Section 2 Scanner...

Page 29: ...to panel mount the Scanner 3300 Figure 2 3 and Figure 2 4 page 24 Figure 2 2 Scanner 3300 mounted on panel 4 080in 103 63mm 7 459in 189 46mm 2X 201in 5 11mm THRU 19 000in 482 60mm 7 875in 200 03mm 4...

Page 30: ...he rack 3 Slide the Scanner 3300 enclosure into the allocated slot in the panel 4 Using the included hardware securely fasten the Scanner 3300 to the panel 5 Using the terminals and terminal numbers l...

Page 31: ...nt antennas installed on Scanner 3300 The installation of the antenna coupler antennas and antenna cable for the SmartMesh wireless must meet the require ments shown in Figure 2 6 page 26 and Figure 2...

Page 32: ...S MODULE INSIDE SCANNER 3300 ENCLOSURE Figure 2 7 Installation requirements for a remote mount antenna FCC Radio Frequency Compliance Scanner 3300s that include the optional SmartMesh radio module com...

Page 33: ...aration between the equipment and receiver Connect the equipment to an outlet on a circuit different from that used with the receiver Consult the dealer or an experienced radio TV technician for help...

Page 34: ...le following the instructions below 1 Position the antenna with the shiny metal base against a vertical pole and the capped end of the antenna vertical in the air Note the N female cable connector at...

Page 35: ...2 10 left The U bolts will pass through the widest panel of the L bracket 3 Position the antenna against the bracket so that the shiny metal base is touching the bracket and the capped end of the ant...

Page 36: ...ement devices and associated communications gauge impulse lines and cabling API MPMS Chapter 21 1 Section 1 8 Requirements for calibrating and verifying the accuracy of electronic gas measurement devi...

Page 37: ...axial flow turbine flow meters for measurement of natural gas typically 2 in and larger bore diameter in which the entire gas stream flows through the meter rotor API MPMS Chapter 21 1 Section 1 7 Ins...

Page 38: ...eter and constructed of material compatible with the fluid being measured For most applications the bore should be no smaller than 1 4 in 6 mm and preferably 3 8 in 10 mm in diameter The internal diam...

Page 39: ...etween the threaded pressure tap orifice flange connector and the non threaded manifold This adapter can be a one piece sta bilizer often preferred for added strength and stability or a short heavy wa...

Page 40: ...on the side of the enclosure and a Sensia pole mount kit See Multi Variable Transmitter Mounting page 20 for detailed mounting instructions 3 Install tubing and fittings to connect the manifold assemb...

Page 41: ...ter A MVT can be mounted directly to a gas turbine meter for measuring natural gas A pipe adapter and union are attached to the MVT allowing a direct connection to the turbine meter An external pressu...

Page 42: ...asuring gas in accordance with AGA 7 cal culations Figure 2 14 shows an installation in which the pressure input is provided by the MVT The setup of the meter run and plumbing configurations can vary...

Page 43: ...es of the transducer Installation Procedure Remote Connection to a Turbine Meter The Scanner 3300 can be directly connected to a gas turbine meter for measuring gas in accordance with AGA 7 calcula ti...

Page 44: ...or the analog inputs is provided on page 56 6 Install the RTD assembly in the thermowell Route the RTD assembly cable through the conduit and connect it to the terminals on the Scanner 3300 A wiring d...

Page 45: ...n length insulate them Elbows and bends should not form any traps in which liquid can accumulate Hot legs should be sloped along their entire length to allow liquids to drain back into the pipe Cold L...

Page 46: ...orts high low H L L H Mounting adapter Figure 2 16 Direct mount steam run installation IMPORTANT When measuring steam process connections must be designed to eliminate air pockets This is achieved by...

Page 47: ...en the equalizer and bypass block valves on the block manifold Ensure the vent valve is closed c Remove the corresponding high pressure or low pressure vent screw from the side of the MVT and insert a...

Page 48: ...ethod can be used with an orifice meter as well CAUTION When measuring steam process connections must be designed to eliminate air pockets This is achieved by making sure all tubing in the cold legs s...

Page 49: ...st point in the system typically the MVT using the following steps a Open the blowdown valve or remove the filling plug from one of the pipe tees condensate pots b Open the equalizer and bypass block...

Page 50: ...constructed of material compatible with the fluid being measured For most applications the bore should be no smaller than 1 4 in 6 mm and preferably 3 8 in 10 mm in diameter The internal diameter sho...

Page 51: ...pe to seal the threads 3 Align the bolt holes in the MVT and manifold and install bolts to mate these components to the football flanges using o rings as appropriate Torque the bolts to the manufactur...

Page 52: ...ons 2 Mount the MVT to a 2 in pipe using the mounting bosses on the side of the enclosure and a Sensia pole mount kit See Multi Variable Transmitter Mounting page 20 for detailed mounting instructions...

Page 53: ...rough 7e for the other leg g Proceed to step 9 7 If a fluid other than the process fluid is to be used bleed air from the lines as follows a Make sure the shut off valves in the tubing near the pressu...

Page 54: ...r pressure inputs For optimum performance ensure that the turbine and MVT installation complies with the industry recommendations listed below Install the turbine flowmeter in the meter run such that...

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Page 56: ...ble and cable glands must be rated for 80 C To wire the Scanner 3300 for operation complete the following field connections 1 The terminal board is at the rear of the enclosure All wiring connections...

Page 57: ...56 P 57 58 AIN 5 PIN 1 21 P 22 23 AIN 6 PIN 2 47 P 48 49 AIN 7 PIN 3 50 P 51 52 f Connect analog output wiring to AOUT 1 HART Future and AOUT 2 as required Wiring on page 59 and specifications on pag...

Page 58: ...in Section 18 156 of the Canadian Electrical Code for installations within Canada Local wiring ordinances may also apply All field wiring must have a wire range of 22 to 14 AWG and terminal block scr...

Page 59: ...always on always off or set to warm up the transducer before powering it The output of the transmitter supply may also be programmed to 8 5 to 24 VDC for each of these inputs This is not limited by th...

Page 60: ...se Pulse inputs 1 2 and 3 on the terminal board may be configured through the web interface for an input for high ampli tude pulse frequency signals such as signals from a turbine meter equipped with...

Page 61: ...r use in any flow run An alog Inputs 1 to 4 can be configured through the web interface for 0 to 5 V or 1 to 5 V Alternatively they can be used to log measurements from any device with a compatible an...

Page 62: ...igure 3 10 A IN 1 2 3 4 5 6 7 P 0 to 20 mA or 4 to 20 mA analog input Internal 240 between and 0 to 20 mA or 4 to 20 mA Transmitter 9 to 30 VDC Power Supply External Supply Scanner Supply A IN 1 2 3 4...

Page 63: ...ed to 60 mA DIO 5 and DIO 6 are non isolated and are limited to 500 mA DIO 5 and DIO 6 can be wired for use with an internal pull up resistor or with a customer supplied resistor When the internal pul...

Page 64: ...Scanner 3300 Web Interface User Manual for information on configuring and calibrating zero and full scale values The load resistance vs loop supply voltage graph below shows the minimum voltage requir...

Page 65: ...h a maximum frequency of 500 Hz Wire as shown in Figure 3 16 Because DIO 1 to 4 are isolated they can be used with any other feature on the Scanner 3300 A two conductor cable from the Scanner 3300 to...

Page 66: ...tes desired The mode RS 485 or RS 232 is automatically detected by the hardware Note Not all RS 485 devices including converters identify A and B terms consistently If communications are not establish...

Page 67: ...web browser and for transmitting data over two TCP ports The TCP ports support Modbus TCP and Modbus over TCP protocols and can be configured individually assigned to unique port numbers using the web...

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Page 69: ...evice Display enabled Kiosk Display Navigation The kiosk display has two primary functions to display real time measurements and or flow runs and to configure the Scanner 3300 through the web interfac...

Page 70: ...selected real time measurements as well as status information for the device When enabled The kiosk display will show the user configured device dis play and will either show or cycle between Flow Run...

Page 71: ...anings Figure 4 2 page 64 and Table 4 1 User Configured Device Display Status Glyph Definitions Additionally glyphs indicating the parameter status appear to the left of the parameter reading You can...

Page 72: ...t setting is 10 seconds The configurable range of values is 0 to 600 seconds 10 minutes Message Display Mode Figure 4 3 illustrates the standard progression as parameters cycle through display groups...

Page 73: ...addresses are subject to change over time the frequency of such changes is controlled by corporate network settings Static IP addresses are unchanging which helps protect user access to the device bu...

Page 74: ...eat step 4 Important Changing the administrative password after the initial login is strongly recommended See the Security section of the Scanner 3300 Web Interface User Manual for instructions on cha...

Page 75: ...port for assistance Adding Security to the WiFi Connection Wi Fi security is disabled at the factory during initial modem configuration but users can enable security by logging into the modem web brow...

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Page 77: ...replaced without the need to remove the enclosure from the rack Display Assembly Replacement Procedure The Scanner 3300 display circuit is installed in a compartment Figure 5 1 of the enclosure and r...

Page 78: ...sembly shown in Figure 5 2 Four screws securing the display board to the plate Figure 5 2 Screws attaching the Scanner 3300 display assembly to the plate and main enclosure 3 Gently remove the display...

Page 79: ...ut the old display assembly aside 6 Remove packaging from the new display assembly ensuring the new display assembly is protected from static 7 Connect the SAS cable to the new display assembly and ti...

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Page 81: ...04 Panel Mounting 5U Panel Scanner 3300 For wireless components see Table 6 2 Wireless Components page 75 CSA Approved Parts 1 9A 21 XX YY see Table 6 4 RTD and Cable Assemblies page 76 Assembly RTD a...

Page 82: ...9A 1100 1025B 30 Assembly RTD and Cable Weatherproof Div 2 30 ft Cable 6 in Probe 1 9A 21 05 06 Model 21 RTD CSA Explosion proof 5 ft Cable 7 625 in Probe for 6 in Thermowell 1 9A 21 05 12 Model 21 RT...

Page 83: ...0 in the field for the purpose of troubleshooting or repairs can damage the internals and cables beyond repair Sensia does not warranty damage resulting from field replacement of Scanner 3300 parts Ta...

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Page 85: ...6 Type cd archives and click Enter to access the parent level of the directory This directory contains three folders of SDF files full recent and events 7 Type cd file type for example cd full to sele...

Page 86: ...ice and D type of log D for daily or I for interval Scanner 3300 Event Archive Example S3300_EA_Full sdf where EA Event Archive Slave Device Event Archive Slave01_SE01_Full sdf where SE01 slave archiv...

Page 87: ...This page intentionally left blank A 3 Scanner 3300 EFM Appendix A...

Page 88: ...in a file that can be later uploaded to a Scanner 3300 right click the SCANNER 3300 CONFIGURATION FILE link then click Save link as Rename the file and or change the location where the file will be s...

Page 89: ...com Measurement Types Flow Computing and Automation choose Scanner Model 3300 Flow Comput er and click the link for the software install Important To upload firmware to the Scanner 3300 you must have...

Page 90: ...the device to retrieve the version information The Results log will display the updated version information if the new firmware is loaded and the reconnection is successful Note Verification may fail...

Page 91: ...This page intentionally left blank B 4 Appendix B Scanner 3300 EFM...

Page 92: ...Appendix C Scanner 3300 Panel Cutout 4 080in 103 63mm 7 459in 189 46mm 2X 201in 5 11mm 4 658in 118 33mm C 1 Scanner 3300 EFM Appendix C...

Page 93: ...This page intentionally left blank C 2 Appendix C Scanner 3300 EFM...

Page 94: ...n 200 03mm 4 5U 625in 15 88mm 625in 15 88mm 500in 12 70mm 4X R 250in R6 35mm 250in 6 35mm 625in 15 88mm 625in 15 88mm 500in 12 70mm 625in 15 88mm 625in 15 88mm 500in 12 70mm 625in 15 88mm 625in 15 88m...

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Page 96: ...exclusive remedy in any case of action whether in con tract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to...

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Page 101: ...NADA Sensia Oil Gas Technical Development Shanghai Company Limited No 1801 Hongmei Road Shanghai 200233 P R China Sensia LLC 7000 Nix Drive Duncan Oklahoma 73533 8733 USA Sensia LLC 200 Westlake Park...

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