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Section 1.  Introduction 

 

10 

The 

Main Power Switch

 switches electrical power to the machine ON and OFF. 

The cabinet door cannot be opened until the power switch is turned off. 

The 

Main Power Circuit Breakers

 provide over-current protection. 

The 

Power Cable Entrance

 is the point where the cable connected to the power 

source enters the machine.  It connects the machine to one of the following power 
sources: 

• 

200-240VAC, 50/60 Hz, single phase, 83 Amps max current. 

• 

200-240VAC, 50/60 Hz, three phase, 29 Amps max per phase. 

Maximum Power Consumption in either configuration: 19,920 Watts 

It is strongly recommended that the machine is fed from an “Earth Leakage” 
protected electrical outlet  – if in doubt, please contact Seal Graphics Technical 
Services (listed at rear of manual) or consult a licensed electrician 

The 

Compressed Air Connection

 is located on the lower back of the left side 

cabinet where an outside source of compressed air is connected.  A 90 – 100psi @ 
4cfm (6–7 bar @) 113L

3

/minute) compressed air supply is required. The maximum 

inlet pressure is 125psi (8.5 bar). 

The 

Take-up Roller

 is located on the back of the machine and is used to pull the 

material through the machine and wind the finished material up. 

The 

Cooling Fan Assembly

 (located beneath the Take-up Roller) contains fans to 

cool the media down before it rolls up.  The Cooling Fan Assembly automatically 
switches on when the machine is put into Run mode. 

Figure 1-3 shows the rear view of the liquid laminator.  Major components

 (safety items 

shown in red)

 include the following: 

 

Figure 1-3.  Rear View 

Main Power 

Switch 

Circuit Breakers 

Power Cable 

Entrance 

Cooling 

Fans 

Take-up 

Roller 

Summary of Contents for AquaSEAL SW-5000

Page 1: ...Seal Brands the finishing touch AquaSEAL SW 5000 AquaSEAL SW 5000 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Page 2: ...ion 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Periodic Maintenance provides procedures for periodic cleaning of the applicator...

Page 3: ...rocedures Tools Supplies Needed 11 Loading the Sealant 11 Priming the Pump 12 Loading the Media 13 Pre heat the Laminator 13 Web the Laminator 14 Run the Laminator 15 Cleaning the Laminator 16 Section...

Page 4: ...ransfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operat...

Page 5: ...fety Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental information...

Page 6: ...nd with the operation of the sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning s...

Page 7: ...e take up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up roller Hardware Overview Figure 1...

Page 8: ...n is removed q The Draw Down Assembly is located directly over the Drain Tank and is used to apply and smooth the coating onto the surface of the media It is in the Down position in Run mode only It i...

Page 9: ...will reset to Stop Mode Run Mode is enabled when the machine is ready to operate All functions are enabled in this mode When the machine is put into Run mode the Dryer Panel will automatically come do...

Page 10: ...up to free spin in the reverse direction for unloading purposes Machine must be in DRIVE position for normal operation Sealant ON OFF is used to turn the Sealant Pump ON and OFF Tension Idler UP DOWN...

Page 11: ...s Technical Services listed at rear of manual or consult a licensed electrician q The Compressed Air Connection is located on the lower back of the left side cabinet where an outside source of compres...

Page 12: ...ning the laminator Tools Supplies Required IR Gun optionally purchased Absorbent towels soft lint free disposable Lab coat or smock Rubber gloves Bucket of water Long neck funnel 1 Loading Materials L...

Page 13: ...lve assembly Remove the hose from the drain valve and allow any sealant to drain into the Sealant Tank All Sealant Pump flow control operations are controlled at the Sealant Pump Valve Assembly as sho...

Page 14: ...Stop mode Dryer Panel is in the UP position Heaters are OFF 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button...

Page 15: ...Idler and the Web Idler directly above it 4 Pull material over the top of the Web Idler and under the Draw Down Assembly 5 Pull the material under the Dryer Panel to the Take up assembly 6 From the ba...

Page 16: ...oes not resume within the 30 second window 6 Switch Sealant Pump ON 7 Adjust Brake tension so that the material is pulling through smoothly with no wrinkles 8 Adjust speed to desired setting Note For...

Page 17: ...nt on it Note Sometimes the tail end of the material will drag a little coating onto the stainless steel table behind the Draw Down Assembly It needs to be cleaned off quickly because the heat from th...

Page 18: ...ealant from any of the stainless steel parts around the Draw Down Assembly 4 Use a small cup of water to dip the tips of the flex hose into in order to clear the hose of excess coating Wipe the tip of...

Page 19: ...n the machine ON at the Main Power Switch 6 Switch machine into RESET mode 7 Open the Distribution Valves in the Applicator Tube 8 Turn ON Sealant Pump and let the water flush the system for 5 minutes...

Page 20: ...th new Media has been overheated Cool down heaters or speed up drive Roll feed to take up alignment is poor Realign the media Media wrinkles Insufficient back tension Increase brake tension on Transit...

Page 21: ...ssary Surface impressions occur at the take up roll Insufficient drying Reduce web speed Increase heater panel temperature There is a leak at the pump or inlet plumbing Check for leaks and correct the...

Page 22: ...Section 4 After Sales Support 21...

Page 23: ...Section 4 After Sales Support 22...

Page 24: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...

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